PSRL0601D Series 300 Watt Dual Output AC/DC Switching Power Supply FEATURES ● Smallest 300W with 1U Height Power Density: 8.3 Watts/cu in ● Low Leakage Current 500uA @ 240VAC / 300uA @ 120VAC ● 5/ 12/ 24/ 48V Dual Output Optional Combinations ● Power Factor Corrected to EN61000-3-2 Class A ● Approved to UL CUL TUV CB and CE ● AC Input Range Auto-Selectable ● 4 - Mechanical Options SPECIFICATIONS: PSRL0601D Series o All specifications are based on 25 C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage 90 - 132 / 180 - 264VAC Auto-ranging Input Frequency 47 to 63Hz Input Current 8 / 4A at 100 - 120 / 200 - 240VAC Inrush Current Max 70A @ 230VAC and 35A @ 115VAC; cold start. Leakage Current Regular type 1.5mA @240VAC. (Optional for 500μA max. at 240VAC / 300μA max. at 120VAC input). OUTPUT SPECIFICATIONS Output Voltage See Table Output Power Range 320 Watts max with 22CFM airflow. (See Notes 2 and 3) Output Adjustability Output user adjustable ±5% minimum. Total Regulation ±1% Output Current See Table Ripple & Noise (peak to peak) ±1% (20MHz bandwidth) Transient Response Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not excess 5%. Hold-Up Time 20ms min. at 80% of full load. Overshoot Turn-on & off < 5% over nominal voltage. Turn On Delay 1 second maximum at 120VAC. PROTECTION Over Voltage Protection Unit latching down when output exceeds 130% and recycle AC input to reset. Short Circuit Protection Trip without damage and auto-recovery. Over Temperature Protection Unit protected of excessive operating ambient 85°C; automatic recovery. Over Power Protection C.C. mode 110-140%; auto-recovery. Input Fusing Protection One T8A/250V fuse inserted in primary. GENERAL SPECIFICATIONS Switching Frequency 23KHz fixed frequency. Efficiency 75% minimum (Measuring at 230VAC and full load). 1500 VAC input line to chassis (10mA DC cut off current). 3000VAC primary to secondary windings; 1500VAC Withstand Voltage primary to core. All for 3 sec. Burn In 45 ±5°C for one hour @ 230VAC with full load. PFC Power factor correction pass EN61000-3-2 Class A. Designated as PG on CN1 and TTL high 100-500ms after regulation. It goes low at least 1ms before loss of Power Good regulation and has ability to sink 100mA. Power Supply On Green LED designated as LED1 on the PCB. Grounding Test Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1 ohm. Designated as FF on pin 3 of CN1 is an open collector output rated for 15VDC/5mA sink current maximum; it Fan Fail (FF) Alarm will go high when a fan failure is detected. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601D Series 300 Watt Dual Output AC/DC Switching Power Supply SPECIFICATIONS (CONTINUED) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Vibration Cooling Fan Drive MTBF PHYSICAL SPECIFICATIONS 0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C. -20°C to +85°C 5% to 90% RH, non-condensing 5% to 95% RH, non-condensing 5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z axis. U Type (U-Chassis): 300W max with 18CFM forced airflow or 150W under convection cooling. C Type (U-Chassis with top cover): 150W max convection cooling. E Type (Enclosed with rear side built-in fan): 320W max. F Type (Enclosed with top built-in fan): 320W max. 12VDC/400mA is available to drive an external fan. 100,000 hours (according to MIL-HBK-217F) at 30°C. U Type (U-Chassis): 600g C Type (U-Chassis with top cover): 650g E Type (Enclosed with rear side built-in fan): 750g F Type (Enclosed with top built-in fan): 800g U Type (U-Chassis): 6(L) x 4(W) x 1.5(H) inches. C Type (U-Chassis with top cover): 6(L) x 4(W) x 1.55(H) E Type (Enclosed with rear side built-in fan): 7(L) x 4(W) x 1.6(H) F Type (Enclosed with top built-in fan): 6(L) x 4(W) x 2(H) inches. Weight Dimensions SAFETY Emissions FCC Part 15, CISPR 22 Class B, Conducted. Approved to UL60950-1, CSAC22.2 No. 60950-1-03, TUV EN60950-1, CE Mark (LVD) EN61000-3-2,3 & IE61000-4 Series Regulations and CB. Safety Regulations MODEL SELECTION TABLE Model PSRL0601Dx-0512 PSRL0601Dx-0524 PSRL0601Dx-0548 PSRL0601Dx-1224 Output Voltage V1:+5 VDC Max. Output Current Types U & C Types E, F, and U (Convection) (forced air) 15A 30A Regulation Ripple & Noise ± 5% 1% V2:+12 VDC 10.42A 16.67A ± 5% 1% V1:+5 VDC 15A 30A ± 5% 1% V2:+24 VDC 5.2A 8.33A ± 5% 1% V1:+5 VDC 15A 30A ± 5% 1% V2:+48 VDC 2.6A 4.16A ± 5% 1% V1:+12 VDC 12.5A 16.67A ± 5% 1% V2:+24 VDC 6.25A 8.33A ± 5% 1% NOTES 1. PSRL0601D series is designated as PSRL0601Dx-y where x can be U (U-Chassis), C (U-Chassis with top cover), E (Enclosed Type with side built-in Fan) or F (Enclosed Type with top built-in Fan); y can be 0512, 0524, 0548, 1224. 2. PSRL0601DU (with min. 18CFM forced air flow) & PSRL0601DE & PSRL0601DF Series: Max. 300W total combined power of V1 and V2 for PSRL0601Dx-1224 and 250W for other models. 3. PSRL0601DU and PSRL0601DC Series with convection cooling: Max. 150W total combined power of V1 and V2 for PSRL0601Dx-1224 and 125W for other models. 4. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with parallel 0.1μF ceramic and 22μF electrolytic capacitors. 5. 10% minimum load is required to maintain the ripple and regulation. 6. Output is fully isolated. Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601D Series 300 Watt Dual Output AC/DC Switching Power Supply MECHANICAL DRAWINGS PSRL0601DU Series (U-Chassis Type only): 6(L) x 4(W) x 1.5(H) inches; Weight: 600g PSRL0601DC Series (U-Chassis with Top Cover): 6(L) x 4(W) x 1.55(H) inches; Weight: 650g Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601D Series 300 Watt Dual Output AC/DC Switching Power Supply PSRL0601DE Series (Enclosed with Rear Side built-in Fan Type): 7(L) x 4(W) x 1.6(H) inches; Weight: 750g PSRL0601DF Series (Enclosed with Top built-in Fan Type): 6(L) x 4(W) x 2(H)inches; Weight: 800g Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 PSRL0601D Series 300 Watt Dual Output AC/DC Switching Power Supply I/O CONNECTOR PIN ASSIGNMENT Input and Output Connector (CN2): HowderTerminal block Part No. HB-95-7P or Mating Molex Part No. 09-91-1600 (16 pin). Output Pin Assignment: (See table below). Logic signal connector (CN1): Mating JST XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03); Mating Pins: ST SXH-002T-P0.6 FOR AWG 30 to 26. Mounting Inserts: 8 Places M4X0.7 (8-32 Optional). Maximum Penetration 4mm sees outline drawing for location. Fan driver connector (FAN2): Mating connector is a Molex P/N 22-01-1022 (2 pins 0.98 pitch) or equivalent with Series 2759 or 5159 terminals. OUTPUT PIN ASSIGNMENT Howder Molex Pins 1: V1 Pins 1 ~ 3: V1 Pins 2 ~ 3: RTN Pins 4 ~ 8: RTN Pin 4: V2 Pins 9 ~ 10: V2 Pin 5: GND Pin 12: GND Pin 6: Neutral Pin 14: Neutral Pin 7: Line Pin 16: Line Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797