APW7533 HV Asynchronous Step-Down Converter with Bypass General Description Features • • • • • • • • • • • • Wide Input Voltage from 4.5V to 26V Output Current up to 4A The APW7533 is a 4A, asynchronous, step-down converter with integrated 22mΩ P-channel MOSFET. The Adjustable Output Voltage from 0.8V to 100% VIN - 0.8V Reference Voltage device, with current-mode control scheme, can convert 4.5~26V input voltage to the output voltage adjustable - ±2.5% System Accuracy 22mΩ Integrated P-Channel Power MOSFET from 0.8 to 100% VIN to provide excellent output voltage regulation. High Efficiency up to 91% - Pulse-Skipping Mode (PSM) / PWM Mode Op- The APW7533 regulates the output voltage in automatic PSM/PWM mode operation, depending on the output eration Current-Mode Operation current, for high efficiency operation over light to full load current. The APW7533 is also equipped with power-on- - Stable with Ceramic Output Capacitors - Fast Transient Response reset, soft-start, and whole protections (under-voltage, over-temperature, and current-limit) into a single package. Power-On-Reset Monitoring Fixed 380kHz Switching Frequency in PWM Mode In shutdown mode, the supply current drops below 5µA. This device, available in a TDFN-5x5-16 package, pro- Built-in Digital Soft-Start Output Current-Limit Protection with Frequency vides a very compact system solution with minimal external components and good thermal conductance. Foldback 70% Under-Voltage Protection 100 Over-Temperature Protection <5µA Quiescent Current During Shutdown 90 Thermal-Enhanced TDFN-5x5-16 Package Lead Free and Green Devices Available 70 80 Efficiency (%) • • • (RoHS Compliant) Applications • • • • • • • VOUT =5V VOUT =3.3V 60 50 40 30 20 LCD Monitor / TV 10 Set-Top Box Portable DVD 0.001 0.01 0.1 1 10 Output Current, IOUT (A) Wireless LAN ADSL, Switch HUB Notebook Computer Step-Down Converters Requiring High Efficiency and 4A Output Current ANPEC reserves the right to make changes to improve reliability or manufacturability without notice, and advise customers to obtain the latest version of relevant information to verify before placing orders. Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 1 www.anpec.com.tw APW7533 Ordering and Marking Information Package Code QB : TDFN-5x5-16 Operating Ambient Temperature Range I : -40 to 85 oC Handling Code TR : Tape & Reel Assembly Material G : Halogen and Lead Free Device APW7533 Assembly Material Handling Code Temperature Range Package Code APW7533 QB : APW7533 XXXXX XXXXX - Date Code Note : ANPEC lead-free products contain molding compounds/die attach materials and 100% matte tin plate termination finish; which are fully compliant with RoHS. ANPEC lead-free products meet or exceed the lead-free requirements of IPC/JEDEC J-STD-020D for MSL classification at lead-free peak reflow temperature. ANPEC defines “Green” to mean lead-free (RoHS compliant) and halogen free (Br or Cl does not exceed 900ppm by weight in homogeneous material and total of Br and Cl does not exceed 1500ppm by weight). Pin Configuration NC 1 16 NC VIN 2 15 LX VIN 3 14 LX VIN 4 17 13 LX VIN 5 LX 12 GND EN 6 11 FB UGNG 7 10 COMP VCC 8 9 LX TDFN 5x5 - 16 Top View Simplified Application Circuit 2.2µH VIN VIN VOUT LX LX 22µF 22µF LX 22pF GND 100k EN UGNG 1µF 1µF 63k FB COMP 220µF VCC 220µF 12k 10k 22pF APW7533 1.5nF Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 2 www.anpec.com.tw APW7533 Absolute Maximum Ratings Symbol VIN VL X V CC (Note 1) P aramet er VIN Suppl y Vo ltag e (VIN to GND) LX to GND V oltage VCC Supp ly Vo lta ge (VCC to GND) Rating Unit -0.3 ~ 3 0 V > 100n s -2 ~ VIN+0.3 < 100n s -5 ~ VIN+6 VIN > 6 .2V -0.3 ~ 6.5 VIN ≤ 6 .2V < V IN +0.3 V V VUGND _GND UGND to GND Voltage -0.3 ~ VIN+0.3 V V VIN _UGND VIN to UGND Voltage -0.3 ~ 7V V -0.3 ~ 2 0 V EN to G ND Vo ltag e FB, CO MP to GND Voltage -0 .3 ~ V CC +0 .3 Maximum Ju nctio n Temp erature T STG Stora ge Tempera tu re T SD R Maximum Lead Solder ing Te mperature , 10 Se co nds V 15 0 o -65 ~ 1 50 o 26 0 o C C C Note1: Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Thermal Characteristics P arame ter S ymbol θ JA Junction-to-Ambient Re sistance in Free A ir θ JC Junction-to-Case Resistan ce in Free Air Typical Value Unit (N ote 2) TDFN-5x5-16 28.8 o 4.4 o C/W (Note 3) TDFN-5x5-16 C/W Note 2: θJA is measured with the component mounted on a high effective thermal conductivity test board in free air. The exposed pad of TDFN-5x5-16 is soldered directly on the PCB. Note 3: The case temperature is measured at the center of the exposed pad on the underside of the TDFN-5x5-16 package. Recommended Operating Conditions (Note 4) S ymbol V IN Range Unit VIN S upply Voltage Parame ter 4.5 ~ 26 V VCC Supp ly Voltage 4 .0 ~ 5 .5 V VOUT Converter Ou tp ut Voltage IOUT Converter Ou tp ut Curre nt 0~4 VCC Inp ut Capa citor 0.22 ~ 2.2 µF VIN-to-UGND Inpu t Capacitor 0.22 ~ 2.2 µF TA TJ 0.8 ~ 90% V IN Ambi ent Temper atu re Junction Tem perature (Note5 ) V A -4 0 ~ 85 o -40 ~ 1 25 o C C Note 4: Refer to the typical application circuits. Note 5: If operated in bypass mode, maximum output current is 2.5A Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 3 www.anpec.com.tw APW7533 Electrical Characteristics Refer to the typical application circuits. These specifications apply over VIN=12V, VOUT=3.3V and TA= -40 ~ 85oC, unless otherwise specified. VCC is regulated by an internal regulator. Typical values are at TA=25oC. S ymbol Parameter APW75 33 Test Conditions Unit Min. Typ. Ma x. SUP PLY CURRENT I VIN I VIN_SD I VCC I VCC_SD VIN S upply Curren t VFB = 0.85V, VEN=3V, LX=Open - 1.0 2.0 mA VIN S hutdown Sup ply Curr ent VEN = 0V, VIN=26V - - 5 µA VCC Supp ly Curre nt VEN = 3V, V CC = 5.0V, VFB=0.85V - 0.7 - mA VCC Shutdown Su pply Cu rrent VEN = 0V, V CC = 5.0V - - 1 µA 4.5 V VCC 4.2V LINEAR REGULATOR Ou tp ut Voltage VIN = 5.2 ~ 26V, I O = 0 ~ 8mA 4.0 4.2 Loa d Re gula tio n I O = 0 ~ 8mA - 60 -40 0 mV Curren t- Limit VC C > POR Thr eshold 8 - 30 mA VIN-TO -UGND 5 .5 V LINEAR REG ULATOR Ou tp ut Voltage (VVIN-UGND ) VIN = 6.2 ~ 26V, I O = 0 ~ 10mA 5.3 5.5 5.7 V Loa d Re gula tio n I O = 0 ~ 10mA - 80 -60 0 mV Curren t- Limit VIN = 6.2 ~ 26V 10 - 30 mA 3.7 3.9 4.1 V - 0 .1 5 - V 2.3 2.5 2.7 V - 0.2 - V - 3.5 - V - 0.2 - V - 0.8 - V -1.0 - +1.0 -2.5 - +2.5 POWER-ON-RESET (P OR) AND LOCKOUT VOLTAGE THRESHOLDS VCC POR Vo lta ge Thr eshold VCC rising VCC POR Hysteresis EN Lockout Vol tag e Thre sh old VEN rising EN Lockout Hyste resis VIN-to-UGND L ocko ut Voltage Thresho ld VVIN-UGND rising VIN-to-UGND L ocko ut Hysteresis REFERENCE VO LTAG E V REF Referen ce Voltage o TJ = 25 C, I OU T=0A, V IN =12 V Ou tp ut Voltage Accur acy % o TJ = -4 0 ~ 125 C, IOUT = 0 ~ 4A, VIN = 4.5 ~ 26V Lin e Re gulation VIN = 4.5V to 26 V, I OUT = 0A - 0 .3 6 - % Loa d Re gula tio n IOUT = 0 ~ 4A - 0.4 - % 3 40 380 420 kHz - 80 - kHz - - 100 % OSCILLATOR AND DUTY F OSC Free Runn ing Frequ ency VIN = 4.5 ~ 26V Foldb ack Frequ ency VFB = 0V Maximum Co nverter’s Du ty Cycle Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 4 www.anpec.com.tw APW7533 Electrical Characteristics (Cont.) Refer to the typical application circuits. These specifications apply over VIN=12V, VOUT=3.3V and TA= -40 ~ 85oC, unless otherwise specified. VCC is regulated by an internal regulator. Typical values are at TA=25oC. S ymbol Parameter APW75 33 Test Conditions Unit Min. Typ. Ma x. CURRE NT- MODE PWM CONVERTER Gm Err or Ampl ifie r Transcondu ctance Err or Ampl ifie r DC Gain CO MP = Ope n Curren t- Sense Resistan ce P-cha nnel P owe r MO SFET Resistan ce Between VIN a nd Exposed Pad, o TJ=25 C - 400 - µA/V 60 80 - dB - 0 .1 2 - Ω - 22 - mΩ PRO TE CTIONS I LIM P-cha nnel P owe r MO SFET Curren t- limit Peak Curren t 5.0 6.5 8.0 A V UV FB Under-Vo ltag e Thre shold VFB fallin g 66 70 74 % FB Under-Vo ltag e Hyste resis - 40 - mV FB Under-Vo ltag e De boun ce - 2 - µs - o C o C T OTP Over-Temp erature Trip Point - Over-Temp erature Hystere sis 150 - 50 - Soft-Star t In te rva l 9 1 0.8 12 ms Pre ce ding Dela y before Soft-Sta rt 9 1 0.8 12 ms - - 0.8 V SOFT-START, ENABLE, AND INPUT CURRENTS t SS EN Logi c Low Volta ge VEN fa lling, VIN = 4 ~ 26V SOFT-START, ENABLE, AND INPUT CURRENTS (CONT.) EN Logi c High Voltage VEN rising, VIN = 4 ~ 26V 2.1 - - V EN Pin Clampe d Vol tag e IEN=10mA 12 - 17 V P-cha nnel P owe r MO SFET Lea kage Curren t VEN = 0V, VLX = 0V, VIN = 26V - - 4 µA I FB FB Pin Input Cu rrent VFB = 0.8V -100 - +100 nA I EN EN Pin Input Cu rrent VEN < 3V -500 - +500 nA Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 5 www.anpec.com.tw APW7533 Typical Operating Characteristics Switching Frequency vs. Junction Temperature 420 0.812 410 Switching Frequency, FOSC (kHz) Reference Voltage, VREF (V) Reference Voltage vs. Junction Temperature 0.816 0.808 0.804 0.800 0.796 0.792 0.788 0.784 -50 -25 0 25 50 75 400 390 380 370 360 350 340 -50 -25 100 125 150 Junction Temperature, TJ (oC) Output Voltage vs. Output Current 3.36 3.35 IOUT=1A Output Voltage, VOUT (V) Output Voltage, VOUT (V) Output Voltage vs. Supply Voltage 3.36 3.35 3.34 3.33 3.32 3.31 3.30 3.29 3.28 3.27 3.26 3.25 3.24 VIN=12V 3.34 3.33 3.32 3.31 3.30 3.29 3.28 3.27 3.26 3.25 3.24 4 6 0.0 8 10 12 14 16 18 20 22 24 26 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Output Current, IOUT (A) VIN Input Current vs. Supply Voltage Current-Limit Level (Peak Current) vs. Junction Temperature 8.0 VFB=0.85V Current-Limit Level, ILIM (A) 1.4 0.5 Supply Voltage, VIN (V) 1.6 VIN Input Current, IVIN (mA) 0 25 50 75 100 125 150 Junction Temperature, TJ (oC) 1.2 1.0 0.8 0.6 0.4 0.2 7.5 7.0 6.5 6.0 5.5 5.0 0.0 0 4 8 12 16 20 24 VIN Supply Voltage, VIN (V) Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 28 -50 6 -25 0 25 50 75 100 125 150 Junction Temperature, TJ (oC) www.anpec.com.tw APW7533 Typical Operating Characteristics (Cont.) Efficiency vs. Output Current EN Clamp Voltage vs. EN Input Current 100 18 16 90 70 EN Clamp Voltage, VEN (V) Efficiency (%) 80 VOUT=5V VOUT=3.3V 60 50 40 30 VIN=12v, L=10µH (DCR=50mΩ) C1=10µF, C4=22µF 20 10 0.001 14 12 TJ = -30 oC 10 TJ = 25oC 8 TJ = 100oC 6 4 2 0 0.01 0.1 1 Output Current, IOUT (A) Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 10 1 7 10 100 1000 EN Input Current, IEN (µA) 10000 www.anpec.com.tw APW7533 Operating Waveforms (Refer to the application circuit 1 in the section “Typical Application Circuits”, VIN=12V, VOUT=3.3V, L1=10µH) Load Transient Response Load Transient Response I OUT = 50mA -> 3A -> 50mA I OUT rise/f all time=10µs I OUT = 0.5A -> 3A -> 0.5A I OUT rise/f all time=10µs VOUT 1 VOUT 1 3A 3A IL1 IL1 2 2 0A Ch1: VOUT, 200mV/Div, DC, Voltage Offset = 3.3V Ch2: IL1, 1A/Div, DC Time: 50µs/Div 0.5A Ch1: VOUT, 100mV/Div, DC, Voltage Offset = 3.3V Ch2: IL1, 1A/Div, DC Time: 50µs/Div Power On Power Off I OUT = 3A 1 I OUT = 3A VIN VIN 1 VOUT VOUT 2 2 3 IL1 3 Ch1: VIN, 5V/Div, DC Ch2: VOUT, 2V/Div, DC Ch3: IL1, 2A/Div, DC Time: 5ms/Div Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 IL1 Ch1: VIN, 5V/Div, DC Ch2: VOUT, 2V/Div, DC Ch3: IL1, 2A/Div, DC Time: 5ms/Div 8 www.anpec.com.tw APW7533 Operating Waveforms (Cont.) (Refer to the application circuit 1 in the section “Typical Application Circuits”, VIN=12V, VOUT=3.3V, L1=10µH) Enable Through EN Pin Shutdown Through EN Pin I OUT = 3A I OUT = 3A 1 1 VEN VOUT VOUT 2 2 3 VEN IL1 3 Ch1: VEN, 5V/Div, DC Ch2: VOUT, 2V/Div, DC Ch3: IL1, 2A/Div, DC Time: 5ms/Div IL1 Ch1: VEN, 5V/Div, DC Ch2: VOUT, 2V/Div, DC Ch3: IL1, 2A/Div, DC Time: 5ms/Div Over Current Short Circuit I OUT = 1 -> 6A VOUT is shorted to ground by a short wire VOUT 1 VOUT 1 I L1 IL1 2 2 Ch1: VOUT, 1V/Div, DC Ch2: IL1, 2A/Div, DC Time: 50µs/Div Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 Ch1: VOUT, 1V/Div, DC Ch2: IL1, 2A/Div, DC Time: 50ms/Div 9 www.anpec.com.tw APW7533 Operating Waveforms (Cont.) (Refer to the application circuit 1 in the section “Typical Application Circuits”, VIN=12V, VOUT=3.3V, L1=10µH) Switching Waveform Switching Waveform I OUT = 0.2A 3A I OUT = 3A VLX VLX 1 1 IL1 IL1 2 2 Ch1: VLX, 5V/Div, DC Ch2: IL1, 1A/Div, DC Time: 1.25µs/Div Ch1: VLX, 5V/Div, DC Ch2: IL1, 2A/Div, DC Time: 1.25µs/Div Line Transient Response VOUT VIN = 12V --> 24V --> 24V VIN rise/f all time=20µ s 1 VIN 24V 12V 2 Ch1: VOUT, 50mV/Div, DC, Voltage Offset = 3.3V Ch2: VIN, 5V/Div, DC, Voltage Offset = 12V Time: 50µs/Div Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 10 www.anpec.com.tw APW7533 Pin Description PIN FUNCTION NO. NAME 1,16 NC 2,3,4,5 VIN 6 EN 7 UGND 8 VCC 9,13,14,15 LX 10 COMP 11 FB 12 GND 17 (Expose d Pad) LX No Used. P ower Inp ut. VIN supp lies the power (4.5V to 26V ) to the control circuitry, gate driver and step-d own con ve rte r switch. Con necting a ceram ic bypass capacitor and a sui tab ly large capa citor between VIN a nd GND elimin ate s switching no ise an d voltage rip ple on the inp ut to the IC. E nabl e In put. EN is a digital inp ut that turns th e regu lator on or off. Drive EN high to turn on the re gulator, d rive i t low to turn it o ff. Pul l u p with 100kΩ resistor fo r a uto matic star t-u p. G ate driver power g roun d of the P -chann el Power MOS FET. A linea r r egula to r regul ate s a 5 .5V voltage b etwe en VIN and UGND to sup ply p ower to P-chan nel MOSFE T gate dr ive r. Co nnect a cera mic capacitor ( 1µF typ.) be twee n V IN and UGND for n oise d eco uplin g a nd stability o f the li near reg ulator. B ias input and 4 .2 V linea r regul ato r’s output. This pin su pplies the bias to some co ntrol circuits. The 4.2V lin ear regu lator co nve rts the voltage on VIN to 4.2 V to supply th e b ias when no e xterna l 5V power sup ply is conn ecte d with VCC. Co nnect a cera mic capa citor (1 µF typ.) b etwee n VCC an d GND for noise de co uplin g and stab ility of the lin ear regu lator. P ower Switch ing Outpu t. Co nnect this p in to the und erside Exposed Pad. O utput of error amplifier. Con nect a se ries RC n etwo rk from COMP to GND to compe nsate th e re gulatio n control l oop. In some cases, an addition al capacitor from CO MP to GND is req uired for no ise de coupli ng. Fee dback Inpu t. Th e IC sen ses fe edba ck vo ltag e via FB and reg ulate th e voltage at 0.8V. Con necting FB with a resistor-divide r from th e o utp ut set the output voltage in th e ra nge from 0 .8V to 90% V IN . P ower and Si gnal Gr ound . P ower Switching Ou tpu t. LX is the Drain of th e P- ch anne l MOSFET to supp ly power to the o utp ut. The Exp osed Pad pr ovi des curr ent with lower imped ance tha n P in 5. Conn ect th e p ad to o utp ut L C filte r via a top-la ye r the rm al p ad on PCBs. The PCB will be a heat si nk of the IC. Block Diagram VIN Current Sense Amplifier 4.2V Regulator and Power-On-Reset VCC Current -Limit VCC POR 70%VREF UVP UG Soft-Start and Fault Logic Soft-Start Gate Driver Inhibit UGND Gate Control FB VREF 0.8V Error Amplifier COMP Slope Compensation ENOK 2.5V EN LX Current Compartor Enable 0.8V Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 OverTemperature Protection FB 11 Oscillator 380kHz VIN Linear Regulator GND www.anpec.com.tw APW7533 Typical Application Circuit 1. +12V Single Power Input Step-down Converter (with Electrolytic Input/Output Capacitors) APW7533 NC NC 16 2 VIN 3 LX 15 1 VIN 5V~20V C3 470µF C2 22µF VIN LX 4 VIN 5 LX LX VIN R3 100k C7 1µF C8 1µF GND L1 10µH VOUT +3.3V/4A 14 D1 13 12 C1 33pF FB 11 6 EN 7 UGNG COMP 8 VCC LX 10 9 R1 47k R2 15k R4 56k C6 4.7nF C4 470µF C9 22pF 2. Single Power Input Step-down Converter (with Electrolytic Output Capacitors) APW7533 1 VIN 5V~20V C3 22µF C2 22µF NC 2 VIN 3 VIN 4 VIN 5 VIN R3 100k 6 7 C7 1µF C8 1µF NC 8 EN UGNG VCC Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 L1 2.2µH 16 VOUT +5V/2.5A LX 15 LX 14 LX 13 LX D1 GND 12 FB 11 C1 22pF COMP 10 LX 9 R4 10k C6 1.5nF 12 R1 63k R2 12k C4 220µF C5 220µF C9 22pF www.anpec.com.tw APW7533 Function Description Main Control Loop physically close to the IC to provide good noise The APW7533 is a constant frequency current mode switching regulator. During normal operation, the internal decoupling. The linear regulator is not intended for powering up any external loads. Do not connect any P-channel power MOSFET is turned on each cycle when the oscillator sets an internal RS latch and would be turned external loads to VCC. The linear regulator is also equipped with current-limit protection to protect itself dur- off when an internal current comparator (ICMP) resets the latch. The peak inductor current at which ICMP resets ing over-load or short-circuit conditions on VCC pin. VIN-to-UGND 5.5V Linear Regulator the RS latch is controlled by the voltage on the COMP pin, which is the output of the error amplifier (EAMP). An The built-in 5.5V linear regulator regulates a 5.5V voltage between VIN and UGND pins to supply bias and gate charge for the P-channel Power MOSFET gate driver. The external resistive divider connected between VOUT and ground allows the EAMP to receive an output feedback linear regulator is designed to be stable with a low-ESR ceramic output capacitor of at least 0.22µF. It is also voltage VFB at FB pin. When the load current increases, it causes a slight decrease in V FB relative to the 0.8V equipped with current-limit function to protect itself during over-load or short-circuit conditions between VIN reference, which in turn causes the COMP voltage to increase until the average inductor current matches the and UGND. new load current. The APW7533 shuts off the output of the converters when the output voltage of the linear regulator is below 3.5V VCC Power-On-Reset(POR) and EN Under-voltage Lockout The APW7533 keeps monitoring the voltage on VCC pin (typical). The IC resumes working by initiating a new softstart process when the linear regulator’s output voltage to prevent wrong logic operations which may occur when VCC voltage is not high enough for the internal control is above the undervoltage lockout voltage threshold. Digital Soft-Start circuitry to operate. The VCC POR has a rising threshold of 3.9V (typical) with 0.15V of hysteresis. The APW7533 has a built-in digital soft-start to control the output voltage rise and limit the input current surge An external under-voltage lockout (UVLO) is sensed and during start-up. During soft-start, an internal ramp, connected to the one of the positive inputs of the error programmed at the EN pin. The EN UVLO has a rising threshold of 2.5V with 0.2V of hysteresis. The EN UVLO amplifier, rises up from 0V to 1V to replace the reference voltage (0.8V) until the ramp voltage reaches the reference should be programmed by connecting a resistive divider from VIN to EN to GND. voltage. After the VCC, EN, and VIN-to-UGND voltages exceed their The device is designed with a preceding delay about 10.8ms (typical) before soft-start process. respective voltage thresholds, the IC starts a start-up process and then ramps up the output voltage to the setting of output voltage. Connect a RC network from EN to GND to set a turn-on delay that can be used to sequence Output Under-Voltage Protection the output voltages of multiple devices. output voltage will drop quickly. Before the current-limit circuit responds, the output voltage will fall out of the In the process of operation, if a short-circuit occurs, the VCC 4.2V Linear Regulator required regulation range. The under-voltage continually monitors the FB voltage after soft-start is completed. If a VCC is the output terminal of the internal 4.2V linear regulator which is powered from VIN and provides power to the APW7533. The linear regulator is designed to be load step is strong enough to pull the output voltage lower than the under-voltage threshold, the IC shuts down stable with a low-ESR ceramic output capacitor powers the internal control circuitry. Bypass VCC to GND with a converter’s output. The under-voltage threshold is 70% of the nominal out- ceramic capacitor of at least 0.22µF. Place the capacitor Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 13 www.anpec.com.tw APW7533 Function Description (Cont.) Output Under-Voltage Protection (Cont.) put voltage. The under-voltage comparator has a built-in 2µs noise filter to prevent the chips from wrong UVP shutdown caused by noise. The under-voltage protection works in a hiccup mode without latched shutdown. The IC will initiate a new soft-start process at the end of the preceeding delay. Over-Temperature Protection (OTP) The over-temperature circuit limits the junction temperature of the APW7533. When the junction temperature exceeds TJ = +150oC, a thermal sensor turns off the power MOSFET, allowing the devices to cool. The thermal sensor allows the converter to start a start-up process and regulate the output voltage again after the junction temperature is cooled by 50oC. The OTP is designed with a 50oC hysteresis to lower the average TJ during continuous thermal overload conditions, increasing lifetime of the IC. Enable/Shutdown Driving EN to ground places the APW7533 in shutdown. When in shutdown, the internal power MOSFET turns off, all internal circuitry shuts down and the quiescent supply current of VIN reduces to <1µA (typical). Current-Limit Protection The APW7533 monitors the output current, flowing through the P-channel power MOSFET, and limits the current peak at current-limit level to prevent loads and the IC from damages during overload or short-circuit conditions. Frequency Foldback When the output is shortened to ground, the frequency of the oscillator will be reduced to about 80kHz. This lower frequency allows the inductor current to safely discharge, thereby preventing current runaway. The oscillator’s frequency will gradually increase to its designed rate when the feedback voltage on FB again approaches 0.8V. Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 14 www.anpec.com.tw APW7533 Application Information Power Sequencing VIN VIN IQ1 The APW7533 can operate with sigle or dual power input(s). In dual-power applications, the voltage (VCC) applied at CIN Q1 VCC pin must be lower than the voltage (VIN) on VIN pin. The reason is the internal parasitic diode from VCC to VIN IL LX IOUT VOUT L will conduct due to the forward-voltage between VCC and VIN. Therefore, VIN must be provided before VCC. ICOUT D1 ESR COUT Setting Output Voltage The regulated output voltage is determined by: T=1/FOSC VOUT R1 = 0.8 ⋅ (1 + ) R2 (V) VLX Suggested R2 is in the range from 1K to 20kΩ. For portable applications, a 10kΩ resistor is suggested for DT I IOUT R2. To prevent stray pickup, locate resistors R1 and R2 close to APW7533. IL IOUT Input Capacitor Selection IQ1 It is necessary to turn on the P-channel power MOSFET I (Q1) each time when using small ceramic capacitors for high frequency decoupling and bulk capacitors to sup- ICOUT VOUT ply the surge current. Place the small ceramic capcaitors physically close to the VIN and between VIN and the anVOUT ode of the Schottky diode (D1) Figure 1. Converter Waveforms The important parameters for the bulk input capacitor are the voltage rating and the RMS current rating. For reliable Output Capacitor Selection operation, select the bulk capacitor with voltage and current ratings above the maximum input voltage and An output capacitor is required to filter the output and largest RMS current required by the circuit. The capacitor voltage rating should be at least 1.25 times greater than supply the load transient current. The filtering requirements are the function of the switching frequency and the ripple the maximum input voltage and a voltage rating of 1.5 times is a conservative guideline. The RMS current (IRMS) current (∆I). The output ripple is the sum of the voltages, having phase shift, across the ESR and the ideal output capacitor. The peak-to-peak voltage of the ESR is calculated as the following equations: of the bulk input capacitor is calculated as the following equation: IRMS = IOUT ⋅ D ⋅ (1- D) (A) where D is the duty cycle of the power MOSFET. For a through hole design, several electrolytic capacitors may be needed. For surface mount designs, solid tantalum capacitors can be used, but caution must be D= VOUT + VD VIN + VD ........... (1) ∆I = VOUT · (1 - D) FOSC · L ........... (2) VESR = ∆I · ESR ........... (3) (V) where VD is the forward voltage drop of the diode. exercised with regard to the capacitor surge current rating. The peak-to-peak voltage of the ideal output capacitor is calculated as the following equation: Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 15 www.anpec.com.tw APW7533 Application Information (Cont.) Output Capacitor Selection (Cont.) ∆I ∆VCOUT = (V) 8 ⋅ FOSC ⋅ COUT and greater core losses. A reasonable starting point for setting ripple current is ∆I ≤ 0.4 ⋅ IOUT(MAX) . Remember, the maximum ripple current occurs at the maximum input ........... (4) For the applications using bulk capacitors, the ∆V COUT voltage. The minimum inductance of the inductor is calculated by using the following equation: is much smaller than the V ESR and can be ignored. Therefore, the AC peak-to-peak output voltage (∆VOUT ) is VOUT · (VIN - VOUT) ≤ 1.6 380000 · L · VIN shown as below: ∆VOUT = ∆ I ⋅ ESR (V) ........... (5) L≥ For the applications using ceramic capacitors, the VESR is much smaller than the ∆V COUT and can be ignored. VOUT · (VIN - VOUT) 608000 · VIN (H) ........... (6) where VIN = VIN(MAX) Therefore, the AC peak-to-peak output voltage (∆VOUT ) is close to ∆VCOUT . Output Diode Selection The Schottky diode carries load current during the off- The load transient requirements are the function of the time. The average diode current is therefore dependent on the P-channel power MOSFET duty cycle. At high input slew rate (di/dt) and the magnitude of the transient load current. These requirements are generally met with a voltages, the diode conducts most of the time. As VIN approaches VOUT, the diode conducts only a small fraction of mix of capacitors and careful layout. High frequency capacitors initially supply the transient and slow the the time. The most stressful condition for the diode is when the output is short-circuited. Therefore, it is impor- current load rate seen by the bulk capacitors. The bulk filter capacitor values are generally determined by the ESR tant to adequately specify the diode peak current and average power dissipation so as not to exceed the diode (Effective Series Resistance) and voltage rating requirements rather than actual capacitance requirements. ratings. High frequency decoupling capacitors should be placed Under normal load conditions, the average current conducted by the diode is: as close to the power pins of the load as physically possible. Be careful not to add inductance in the circuit ID = board wiring that could cancel the usefulness of these low inductance components. An aluminum electrolytic VIN - VOUT ⋅ IOUT VIN + VD The APW7533 is equipped with whole protections to re- capacitor’s ESR value is related to the case size with lower ESR available in larger case sizes. However, the Equiva- duce the power dissipation during short-circuit condition. Therefore, the maximum power dissipation of the diode lent Series Inductance (ESL) of these capacitors increases with case size and can reduce the usefulness of the ca- is calculated from the maximum output current as: pacitor to high slew-rate transient loading. PDIODE(MAX) = VD · ID(MAX) Inductor Value Calculation where The operating frequency and inductor selection are interrelated in that higher operating frequencies permit IOUT = IOUT(MAX) Remember to keep lead length short and observe proper grounding to avoid ringing and increased dissipation. the use of a smaller inductor for the same amount of inductor ripple current. However, this is at the expense of efficiency due to an increase in MOSFET gate charge losses. The equation (2) shows that the inductance value has a direct effect on ripple current. Accepting larger values of ripple current allows the use of low inductances but results in higher output voltage ripple Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 16 www.anpec.com.tw APW7533 Layout Consideration In high power switching regulator, a correct layout is important to ensure proper operation of the regulator. In general, interconnecting impedance should be minimized by using short, wide printed circuit traces. Signal and power grounds are to be kept separating and finally combined using ground plane construction or single point grounding. Below is a checklist for your layout: 1. Begin the layout by placing the power components first. Orient the power circuitry to achieve a clean power flow path. If possible, make all the connections on one side of the PCB with wide, copper filled areas. 2. High slew rate current loop interconnecting impedances should be minimized by using wide and short printed circuit traces. 3. Keep the sensitive small signal nodes (FB, COMP) away from switching nodes (LX or others) on the PCB. Therefore, place the feedback divider and the feedback compensation network close to the IC to avoid switching noise. Connect the ground of feedback divider directly to the GND pin of the IC using a dedicated ground trace. 4. The VCC decoupling capacitor should be right next to the VCC and GND pins. Capacitor C7 should be connected as close to the VIN and UGND pins as possible. 5. Place the decoupling ceramic capacitor C2 near the VIN as close as possible. The bulk capacitors C3 are also placed near VIN. Use a wide power ground plane to connect the C2, C3, C4, C5 and Schottky diode to provide a low impedance path between the components for large and high slew rate current. Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 17 www.anpec.com.tw APW7533 Package Information TDFN5x5-16 D A E b Pin 1 D2 A1 A3 NX E2 e aaa C Pin 1 Corner K L S Y M B O L TDFN5*5-16 MILLIMETERS INCHES MIN. MAX. MIN. MAX. A 0.70 0.80 0.028 0.031 A1 0.00 0.05 0.000 0.002 A3 0.20 REF 0.008 REF b 0.20 0.30 0.008 0.012 D 4.90 5.10 0.193 0.201 D2 3.60 3.80 0.142 0.150 E 4.90 5.10 0.193 0.201 E2 4.30 4.50 0.169 0.177 e 0.50 BSC L 0.35 K 0.20 aaa Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 0.020 BSC 0.45 0.014 0.018 0.008 0.08 0.003 18 www.anpec.com.tw APW7533 Carrier Tape & Reel Dimensions P0 P2 P1 A B0 W F E1 OD0 K0 A0 A OD1 B B T SECTION A-A SECTION B-B H A d T1 Application TDFN 5x5 A H T1 12 .4 +2.00 - 0.00 C 13.0+0.50 -0 .20 330.0±2.00 50 MIN. P0 P1 P2 8.0 ±0.1 0 2.0±0.10 D0 1 .5 +0.10 -0 .00 4.0±0.10 d D W E1 F 1.5 MIN. 20.2 MIN. 12 .0 ±0 .3 0 1.75±0.10 5 .5±0 .10 D1 T 0.6+0.0 0 -0 .4 0 A0 B0 K0 5.35 ±0 .2 0 5.35±0.20 1.00±0.20 1.5 MIN. (mm) Devices Per Unit Pac kage Type Unit Quantity TDFN5x 5 - 1 6 Tap e & Ree l 2500 Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 19 www.anpec.com.tw APW7533 Taping Direction Information TDFN5x5-16 USER DIRECTION OF FEED Classification Profile Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 20 www.anpec.com.tw APW7533 Classification Reflow Profiles Profile Feature Sn-Pb Eutectic Assembly Pb-Free Assembly 100 °C 150 °C 60-120 seconds 150 °C 200 °C 60-120 seconds 3 °C/second max. 3 °C/second max. 183 °C 60-150 seconds 217 °C 60-150 seconds See Classification Temp in table 1 See Classification Temp in table 2 Time (tP)** within 5°C of the specified classification temperature (Tc) 20** seconds 30** seconds Average ramp-down rate (Tp to Tsmax) 6 °C/second max. 6 °C/second max. 6 minutes max. 8 minutes max. Preheat & Soak Temperature min (Tsmin) Temperature max (Tsmax) Time (Tsmin to Tsmax) (ts) Average ramp-up rate (Tsmax to TP) Liquidous temperature (TL) Time at liquidous (tL) Peak package body Temperature (Tp)* Time 25°C to peak temperature * Tolerance for peak profile Temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (t p) is defined as a supplier minimum and a user maximum. Table 1. SnPb Eutectic Process – Classification Temperatures (Tc) 3 Package Thickness <2.5 mm Volume mm <350 235 °C Volume mm ≥350 220 °C ≥2.5 mm 220 °C 220 °C 3 Table 2. Pb-free Process – Classification Temperatures (Tc) Package Thickness <1.6 mm 1.6 mm – 2.5 mm ≥2.5 mm Volume mm <350 260 °C 260 °C 250 °C 3 Volume mm 350-2000 260 °C 250 °C 245 °C 3 Volume mm >2000 260 °C 245 °C 245 °C 3 Reliability Test Program Test item SOLDERABILITY HOLT PCT TCT HBM MM Latch-Up Method JESD-22, B102 JESD-22, A108 JESD-22, A102 JESD-22, A104 MIL-STD-883-3015.7 JESD-22, A115 JESD 78 Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 21 Description 5 Sec, 245°C 1000 Hrs, Bias @ Tj=125°C 168 Hrs, 100%RH, 2atm, 121°C 500 Cycles, -65°C~150°C VHBM≧2KV VMM≧200V 10ms, 1tr≧100mA www.anpec.com.tw APW7533 Customer Service Anpec Electronics Corp. Head Office : No.6, Dusing 1st Road, SBIP, Hsin-Chu, Taiwan Tel : 886-3-5642000 Fax : 886-3-5642050 Taipei Branch : 2F, No. 11, Lane 218, Sec 2 Jhongsing Rd., Sindian City, Taipei County 23146, Taiwan Tel : 886-2-2910-3838 Fax : 886-2-2917-3838 Copyright ANPEC Electronics Corp. Rev. A.1 - Apr., 2016 22 www.anpec.com.tw