APX9781 Single-Phase digital calibration Motor Pre-Driver for Fan Motor Features General Description • Single Phase Fan Pre-Driver • Easy digital programming (EDP.) • Built-in direct PWM input terminal • Built-in soft start function • Multi Signal Output for SOUT (FG,RD,FG+RD,Low The APX9781 is a single phase full wave DC brushless motor driver with variable speed control that works with a speed feedback signal and current limit features suitable for the fan of server system and high power cooling fan.APX9781 currect protection can be set via digital programming. Multi PWM curve, soft start, output signal, the lock protection.The APX9781 is available in TSSOP16 package (see Pin Configuration).Using digital calibration (OTP), the design speed curve for more easily. RPM Alarm ) • Built-in Current Limit • LDO 5V output • Low Quiescent Current • Built-in Lock Protection and Auto Restart Function • Thermal shut down circuit • Lead Free and Green Device Available (RoHS Compliant) Pin Configuration Applications • • CPU And Server Cooling Fans OUT2P 1 16 OUT1P OUT2N 2 15 OUT1N VCC 3 14 SENSE VLIM 4 NC 5 Variable Speed Control Fans TSSOP-16 13 GND 12 NC 5VREG 6 11 IN+ PWM 7 10 HB SOUT 8 9 IN- ANPEC reserves the right to make changes to improve reliability or manufacturability without notice, and advise customers to obtain the latest version of relevant information to verify before placing orders. Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 1 www.anpec.com.tw APX9781 Ordering and Marking Information Package Code O: TSSOP - 16 Operating Ambient Temperature Range I : -40 to 95 oC Handling Code TR : Tape & Reel Assembly Material G: Halogen and Lead Free Device APX9781 Assembly Material Handling Code Temperature Range Package Code Source Code APX9781 O : APX9781 XXX XXXXX XXX - Source Code XXXXX - Date Code Note: ANPEC lead-free products contain molding compounds/die attach materials and 100% matte tin plate termination finish; which are fully compliant with RoHS. ANPEC lead-free products meet or exceed the lead-free requirements of IPC/JEDEC J-STD-020D for MSL classification at lead-free peak reflow temperature. ANPEC defines “Green” to mean lead-free (RoHS compliant) and halogen free (Br or Cl does not exceed 900ppm by weight in homogeneous material and total of Br and Cl does not exceed 1500ppm by weight). Absolute Maximum Ratings Symbol VCC VOUTP, OUTN (Note 1) Parameter Ratings Unit VCC Pin Supply Voltage (VCC to GND) -0.3 to 18 V Output Pin Voltage -0.3 to 18 V 50 mA IOUTP Output Pin Sink and Source Current IOUTN Output Pin Sink and Source Current 50 mA VPWM PWM Pin Input Voltage (PWM to GND) -0.3 to 7 V SENSE/VLIM Pin Withstand Voltage (SENSE/VLIM to SGND) -0.3 to 7 V VSOUT SOUT Pin Output Voltage -0.3 to 18 V ISOUT SOUT Pin Maximum Output Sink Current 10 mA HB Pin Output Current 10 mA 5VREG Pin Output Source Current 20 mA Maximum Junction Temperature 150 o -65 to 150 o 260 o VSENSE/VLIM IHB I5VREG TJ TSTG TSDR Storage Temperature Maximum Lead Soldering Temperature, 10 Seconds C C C Note1: Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Thermal Characteristics Symbol RTH,JA PD Parameter Typical Value Thermal Resistance-Junction to Ambient (Note 2) TSSOP-16 Power Dissipation, TA=25oC 156 0.8 Unit o C/W W Note 2: Mounted on a board (60x38x1.6t mm, Glass epoxy). Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 2 www.anpec.com.tw APX9781 Recommended Operating Conditions (Note4) Symbol Parameter Range Unit VCC VCC Pin Supply Voltage Range 4 to 15 V VPWM PWM Pin Input Voltage Range 0 to V5VREG V VVLIM VLIM Pin Input Voltage Range 0 to V5VREG V VICM Hall Input (IN+, IN-) Common-Phase Input Voltage Range TA TJ 0.2 to 3 Ambient Temperature Junction Temperature V -40 to 105 o -40 to 125 o C C Note 4: Mounted on a board (60x38x1.6t mm, Glass epoxy). Electrical Characteristics Symbol (VCC = 12V, TA = 25°C, unless otherwise specified) Parameter Test Conditions APX9781 Min Typ Max Unit SUPPLY CURRENT V5VREG VHB ICC1 5VREG Pin Output Voltage I5VREG = 5mA 4.85 5 5.15 V HB Pin Output Voltage IHB = 5mA 1.15 1.3 1.45 V Rotation Mode - 9 15 Lock Protection Mode - 9 15 Operating Current ICC2 mA LOCK PROTECTION TON Lock Detection On Time 0.1 - 2 s TOFF Lock Detection Off Time 3 - 18 s OUTPUT DRIVERS VOUTPH OUT_P Output Low Voltage IOUTP = 20mA VCC-2 VCC-1.5 - V VOUTPL OUT_P Output Low Voltage IOUTN = 20mA - 0.5 1 V VOUTNH OUT_N Output High Voltage IOUTN = -20mA VCC-2 VCC-1.5 - V VOUTNL OUT_N Output Low Voltage IOUTN = 20mA - 0.5 1 V VSOUT SOUT Pin Low Voltage ISOUT = 5mA - 0.2 0.3 V ISOUTL SOUT Pin Leakage Current VSOUT = 12V - <0.1 1 μA PWM CONTROL VPWMH PWM Input High Level Voltage 2.5 - VCC+0.3 V VPWML PWM Input Low Level Voltage -0.3 - 0.8 V IPWMH PWM High Input Current PWM=5V - 0 - µA IPWML PWM Low Input Current PWM=GND - -10 -20 µA FPWM PWM Input Frequency 1 - 50 kHz - 10 20 mV Over Thermal Protection Temperature - 165 - Over Thermal Protection Hysteresis - 30 - HALL SENSITIVITY VHN Hall Input Sensitivity Zero to peak including offset and hysteresis THERMAL PROTECTION OTS Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 3 o C www.anpec.com.tw APX9781 Pin Descriptions PIN FUNCTION NO. NAME 1 OUT2P 2 OUT2N 3 VCC Supply Voltage Input. 4 VLIM Current-Limit Setting. Use a voltage divider from 5VREG to set VLIM pin voltage to set current limit value. High side external H-bridge Driver. Connect this pin to the upper P-MOSFET gate of OUT2. Low side external H-bridge Driver. Connect this pin to the lower N-MOSFET gate of OUT2. 5 NC 6 5VREG 7 PWM 8 SOUT 9 IN- Hall Input -. Connect to hall element negative output. 10 HB Hall Bias. This is a 1.3V constant–voltage output for hall element bias. Hall Input +. Connect to hall element positive output. 5V Regulator Output. This is a 5V constant-voltage output for application circuit biases. PWM Signal Input Terminal. Please let it be floating when not be used. Multi Signal Output (FG, RD, FG+RD, Low RPM Alarm ). This pin is an open-collector output. 11 IN+ 12 NC 13 GND 14 SENSE Current-Limit Input. Connect to external N-MOSFET source pins and connect a resistor SENSE to GND to sense coil current 15 OUT1N Low side external H-bridge Driver. Connect this pin to the lower N-MOSFET gate of OUT1. 16 OUT1P High side external H-bridge Driver. Connect this pin to the upper P-MOSFET gate of OUT1. Control stage GND. Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 4 www.anpec.com.tw APX9781 Block Diagram VCC 5VREG LDO 5V STD VCC OUT1P OUT2P HB HB 1.3V Clock Digital Control DRIVER OUT1N IN+ OUT2N IN- SENSE VLIM Current Limit SOUT OTP PWM GND Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 5 www.anpec.com.tw APX9781 Typical Application Circuit Circuit 1: Direct PWM Input Speed Control VIN CVM 10~10µF OUT2P OUT1P OUT2N OUT1N RFG=10KΩ VCC SOUT C1 1~4.7µF SOUT RCL 0.1Ω RSENSE 330Ω SENSE CSENSE 10nF PWM PWM Input 5VREG C5VREG 1µF OUT1P OUT1P OUT1N OUT1N OUT2P OUT2P OUT2N OUT2N VLIM HB IN+ GND IN- CHN HALL Note : Insert the capacitor CHN to avoid noise coupling at power switch. Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 6 www.anpec.com.tw APX9781 Functional Descriptions Variable multi-speed Control Signal Output (SOUT) PIN The APX9781 can be selected open or closed loop and The SOUT pin is an open drain output connecting a pull multi-speed curve. up resistor to a high level voltage for the detection function. This detection feature includes four modes (FG,RD, RPM FG+RD,Low RPM Alarm ) can be selected. Easy digital programming (EDP.) The Easy Digital Program is called "EDP.". Help engineers design a suitable speed curve, without changing open-loop multi-speed curve closed-loop Enable MIN Disable MIN the hardware. Achieve Low-cost, high-value design, just new parameters can be quickly downloaded to the IC. EDP. including I2C hardware and applications. Use method please contact ANPEC service personnel. PWM Lockup Protection and Automatic Restart PWM Speed Control (fixed-frequency output) The APX9781 provides the lockup protection and automatic restart functions for preventing the coil burn-out It is possible to change rotation speed of the motor by switching output transistor. The on-duty of switching de- when the fan is locked. This IC has an internal counter to determine the shutdown time (Time-OFF) and restart time pends on the signal from input to PWM terminal. The output PWM frequency is fixed frequency.(25KHZ) (Time-ON). During shutdown time, the output drivers keep turning off for Time-OFF and then enter the restart time. Soft Start Function During the restart time, one output is high and the other is low, which makes a torque for fan rotation. The restart The APX9781 provides an internal programmable softstart circuitry to control the current rise rate and limit the time has Time-ON. If the locked condition is not removed, the shutdown/restart process will be recurred until the inrush current during startup. Soft-start when the power is turned on and restart. The typical soft-start control range locked condition is released. Time-OFF = 3S ~ 18S Time-ON = 0.1S ~ 2S of 1 to 30 seconds. Current Limit Function The APX9781 is equipped with external current limit circuit. APX9781 can set TON and TOFF values. The external current limit circuit works when SENSE pin voltage is higher than VLIM. VLIM is defined in APX9781 IN- internal circuit and its typical value is 200mV. IN+ Limit Current = VLIM / RF Time-OFF Time-OFF Where: OUT2 VLIM = internal reference voltage for current limit RCL = SENSE pin resistor Time-ON For example: OUT1 VLIM = 0.2V, RF = 0.1Ω Limit Current = 2A FG PCB layout wiring of RCL between N-MOSFET source Lock Lock Detection pins, SENSE pin and GND must to be short to set an accurate limit current value. Release Reset Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 7 www.anpec.com.tw APX9781 Functional Descriptions (Cont.) Thermal Protection The APX9781 is designed with a thermal protection to protect the IC from the damage of over temperature. When internal junction temperature reaches 175oC, the output devices will be switched off. When the IC’s junction temperature cools by 30oC, the thermal sensor will turn the output devices on again resulting in a pulsed output during continuous thermal overload. Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 8 www.anpec.com.tw APX9781 Package Information TSSOP-16 D e E E1 SEE VIEW A C 0.25 A A2 b GAUGE PLANE A1 SEATING PLANE VIEW A S Y M B O L L TSSOP-16 MILLIMETERS MIN. INCHES MIN. MAX. A MAX. 0.047 1.20 A1 0.05 0.15 0.002 0.006 A2 0.80 1.05 0.031 0.041 b 0.19 0.30 0.007 0.012 c 0.09 0.20 0.004 0.008 D 4.90 5.10 0.193 0.201 E 6.20 6.60 0.244 0.260 E1 4.30 4.50 0.169 0.177 e L 0 0.65 BSC 0.026 BSC 0.45 0.75 0.018 0o 8o 0o 0.030 8o Note : 1. Follow from JEDEC MO-153 AB. 2. Dimension "D" does not include mold flash, protrusions or gate burrs. Mold flash, protrusion or gate burrs shall not exceed 6 mil per side. 3. Dimension "E1" does not include inter-lead flash or protrusions. Inter-lead flash and protrusions shall not exceed 10 mil per side. Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 9 www.anpec.com.tw APX9781 Carrier Tape & Reel Dimensions P0 P2 P1 A B0 W F E1 OD0 K0 A0 A OD1 B B T SECTION A-A SECTION B-B H A d T1 Application A H T1 C d D W E1 F 330.0±2.00 50 MIN. 12.4+2.00 -0.00 13.0+0.50 -0.20 1.5 MIN. 20.2 MIN. 12.0±0.30 1.75±0.10 5.50±0.05 4.00±0.10 8.00±0.10 2.00±0.05 1.5+0.10 -0.00 1.5 MIN. 0.6+0.00 -0.40 6.80±0.20 5.40±0.20 1.60±0.20 TSSOP-16 (mm) Devices Per Unit Package Type Unit Quantity TSSOP- 16 Tape & Reel 2500 Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 10 www.anpec.com.tw APX9781 Taping Direction Information TSSOP-16 USER DIRECTION OF FEED Classification Profile Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 11 www.anpec.com.tw APX9781 Classification Reflow Profiles Profile Feature Sn-Pb Eutectic Assembly Pb-Free Assembly 100 °C 150 °C 60-120 seconds 150 °C 200 °C 60-120 seconds 3 °C/second max. 3°C/second max. 183 °C 60-150 seconds 217 °C 60-150 seconds See Classification Temp in table 1 See Classification Temp in table 2 Time (tP)** within 5°C of the specified classification temperature (Tc) 20** seconds 30** seconds Average ramp-down rate (Tp to Tsmax) 6 °C/second max. 6 °C/second max. 6 minutes max. 8 minutes max. Preheat & Soak Temperature min (Tsmin) Temperature max (Tsmax) Time (Tsmin to Tsmax) (ts) Average ramp-up rate (Tsmax to TP) Liquidous temperature (TL) Time at liquidous (tL) Peak package body Temperature (Tp)* Time 25°C to peak temperature * Tolerance for peak profile Temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. Table 1. SnPb Eutectic Process – Classification Temperatures (Tc) Package Thickness <2.5 mm ≥2.5 mm Volume mm <350 235 °C 220 °C 3 Volume mm ≥350 220 °C 220 °C 3 Table 2. Pb-free Process – Classification Temperatures (Tc) Package Thickness <1.6 mm 1.6 mm – 2.5 mm ≥2.5 mm Volume mm <350 260 °C 260 °C 250 °C 3 Volume mm 350-2000 260 °C 250 °C 245 °C 3 3 Volume mm >2000 260 °C 245 °C 245 °C Reliability Test Program Test item SOLDERABILITY HOLT PCT TCT HBM MM Latch-Up Method JESD-22, B102 JESD-22, A108 JESD-22, A102 JESD-22, A104 MIL-STD-883-3015.7 JESD-22, A115 JESD 78 Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 12 Description 5 Sec, 245°C 1000 Hrs, Bias @ Tj=125°C 168 Hrs, 100%RH, 2atm, 121°C 500 Cycles, -65°C~150°C VHBM≧2KV VMM≧200V 10ms, 1 tr≧100mA www.anpec.com.tw APX9781 Customer Service Anpec Electronics Corp. Head Office : No.6, Dusing 1st Road, SBIP, Hsin-Chu, Taiwan Tel : 886-3-5642000 Fax : 886-3-5642050 Taipei Branch : 2F, No. 11, Lane 218, Sec 2 Jhongsing Rd., Sindian City, Taipei County 23146, Taiwan Tel : 886-2-2910-3838 Fax : 886-2-2917-3838 Copyright ANPEC Electronics Corp. Rev. A.1 - Aug., 2015 13 www.anpec.com.tw