AOS Semiconductor Product Reliability Report AOD484 rev C Plastic Encapsulated Device ALPHA & OMEGA Semiconductor, Inc 495 Mercury Drive Sunnyvale, CA 94085 U.S. Tel: (408) 830-9742 www.aosmd.com 1 This AOS product reliability report summarizes the qualification result for AOD484. Accelerated environmental tests are performed on a specific sample size, and then followed by electrical test at end point. Review of final electrical test result confirms that AOD484 passes AOS quality and reliability requirements. The released product will be categorized by the process family and be monitored on a quarterly basis for continuously improving the product quality. Table of Contents: I. II. III. IV. Product Description Package and Die information Environmental Stress Test Summary and Result Reliability Evaluation I. Product Description: The AOD484 uses advanced trench technology and design to provide excellent RDS(ON) with low gate charge. This device is suitable for use in PWM, load switching and general purpose applications. -RoHS Compliant -Halogen Free 2 II. Die / Package Information: Process Package Type Lead Frame Die Attach Bond wire Mold Material Flammability Rating Backside Metallization Moisture Level AOD484 Standard sub-micron Low voltage N channel process 3 leads TO252 Bare Cu Soft solder G:1.3 mils Au; S: 12mils Al Epoxy resin with silica filler UL-94 V-0 Ti / Ni / Ag Up to Level 1 * Note * based on info provided by assembler and mold compound supplier III. Result of Reliability Stress for AOD484 Test Item Test Condition Time Point Solder Reflow Precondition HTGB 168hr 85°c /85%RH +3 cycle reflow@260°c Temp = 150°c , Vgs=100% of Vgsmax HTRB HAST Pressure Pot Temperature Cycle Lot Attribution Total Sample size - 9 lots 1210pcs 0 168 / 500 hrs 1 lot 82pcs 0 1000 hrs (Note A*) 168 / 500 hrs 1 lot 1000 hrs (Note A*) 130 +/- 2°c , 85%RH, 33.3 psi, Vgs = 80% of Vgs max 100 hrs 9 lots 121°c , 29.7psi, RH=100% 96 hrs -65°c to 150°c , air to air, 250 / 500 cycles Temp = 150°c , Vds=80% of Vdsmax (Note B**) 5 lots (Note B**) 8 lots (Note B**) Number of Failures 77+5 pcs / lot 82pcs 0 77+5 pcs / lot 495pcs 0 50+5 pcs / lot 275pcs 0 50+5 pcs / lot 440pcs 0 50+5 pcs / lot 3 III. Result of Reliability Stress for AOD484 Continues DPA Internal Vision Cross-section X-ray CSAM NA 5 5 5 5 5 5 0 NA 5 5 0 Bond Integrity Room Temp 150°c bake 150°c bake 0hr 250hr 500hr 40 40 40 40 wires 40 wires 40 wires 0 Solderability 245°c 5 sec 15 15 leads 0 Solder dunk 260°°c 10secs 3 cycles 1 30 units 0 Note A: The HTGB and HTRB reliability data presents total of available AOD484 burn-in data up to the published date. Note B: The pressure pot, temperature cycle and HAST reliability data for AOD484 comes from the AOS generic package qualification data. IV. Reliability Evaluation FIT rate (per billion): 128 MTTF = 891 years The presentation of FIT rate for the individual product reliability is restricted by the actual burn-in sample size of the selected product (AOD484). Failure Rate Determination is based on JEDEC Standard JESD 85. FIT means one failure per billion hours. 2 9 9 Failure Rate = Chi x 10 / [2 (N) (H) (Af)] = 1.83 x 10 9 6 MTTF = 10 / FIT = 7.81 x 10 hrs = 891years / [2 (164) (168) (258)] = 128 Chi² = Chi Squared Distribution, determined by the number of failures and confidence interval N = Total Number of units from HTRB and HTGB tests H = Duration of HTRB/HTGB testing Af = Acceleration Factor from Test to Use Conditions (Ea = 0.7eV and Tuse = 55°C) Acceleration Factor [Af] = Exp [Ea / k (1/Tj u – 1/Tj s)] Acceleration Factor ratio list: Af 55 deg C 70 deg C 85 deg C 100 deg C 115 deg C 130 deg C 150 deg C 258 87 32 13 5.64 2.59 1 Tj s = Stressed junction temperature in degree (Kelvin), K = C+273.16 Tj u =The use junction temperature in degree (Kelvin), K = C+273.16 k = Boltzmann’s constant, 8.617164 X 10-5eV / K 4