・This product is for industrial equipment. Don't use this product at general household. Technical reference AC Servo Motor & Driver MINAS A4P-series • Thank you very much for your purchase of Panasonic AC Servo Motor & Driver, MINAS A4P-series. • Before use, refer this technical reference and safety instructions to ensure proper use. Keep this technical reference and read when necessary. • Make sure to forward this technical reference for safety to the final user. If you are the first user of this product, please be sure to purchase and read the optional Engineering Material (DV0P4490), or downloaded Instruction Manual from our Web Site. [Web address of Motor Company, Matsushita Electric Industrial Co., Ltd.] http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html <Contents> page 1. Introduction ................................... B2 On Opening the Package ............................... B2 Check of the Driver Model .............................. B2 Check of the Motor Model .............................. B3 2. Installation ..................................... B4 Driver .............................................................. B4 Motor .............................................................. B6 Console .......................................................... B8 3. System Configuration and Wiring .................................... B10 Overall Wiring (Connecting Example of C-frame, 3-phase) ... B10 Overall Wiring (Connecting Example of E-frame) ... B12 Driver and List of Applicable Peripheral Equipments ... B14 Wiring of the Main Circuit (A to D-frame) ..... B16 Wiring of the Main Circuit (E and F-frame) ... B17 Wiring method to connector (A to D-frame) .. B18 Wiring to the Connector, CN X6 (Connection to Encoder) ... B22 Wiring for Connector CN X5 ......................... B24 List of Signal for Connector CN X5 .............. B25 Operation Timing after Power-ON ................ B29 Overview of function ..................................... B30 Setup with the Front Panel ........................... B31 4. Parameter ..................................... B33 Outline of Parameter .................................... B33 page How to Set .................................................... B33 Outline of PANATERM® ....................................................... B33 How to Connect ............................................ B33 Setup with the Console ................................ B34 Composition of Parameters .......................... B35 List of Servo Parameters .............................. B37 List of 16-bit Positioning Parameters ........... B41 List of 32-bit Positioning Parameters ........... B42 List of Step data ........................................... B43 5. Protective Functions ................... B44 Protective Function (What Is Error Code ?) ..... B44 6. Maintenance and Inspections .... B46 7. Conformity to EC Directives and UL Standards ........................ B48 Composition of Peripheral Equipments ........ B49 Conformity to UL Standards ......................... B52 8. Built-in Holding Brake ................ B54 9. Dynamic Brake ............................ B55 10. Check of the Combination of the Driver and the Motor .......... B56 10. General specifications .............. B59 After-Sale Service (Repair) ............. B60 IMD14A S1105-3066 1. Introduction On Opening the Product Package • • • • Check of the Motor Model Make sure that the model is what you have ordered. Check if the product is damaged or not during transportation. Check if the instruction manual is attached or not. Check if the power connector and motor connecters (CN X1 and CN X2 connectors) are attached or not (A to D-frame). Contact to a dealer if you find any failures. Contents of Name Plate Model Rated input voltage/current Rated output CONT. TORQUE 0.64 Nm RATING S1 INS. CLASS B (TÜV) A (UL) IP65 CONNECTION SER No. 05110001 AC SERVO MOTOR MODEL No. MSMD5AZS1S INPUT 3ØAC 92 V 1.6 A RATED OUTPUT 0.2 kW Hz RATED FREQ. 200 RATED REV. 3000 r/min Serial Number e.g.) : 05 11 0001 Lot number Month of production Year of production (Lower 2 digits of AD year) Rated rotational speed Model Designation M S M D 5 A Z S 1 S Check of the Driver Model 1 to 4 Contents of Name Plate Model number Rated input/output current MAMA AC SERVO Model No. MADDT1205P INPUT Rated input/output voltage Symbol Voltage Phase F.L.C Freq. Power 200-240V 1ø 1.3A 50/60Hz Serial Number e.g.) : P0511 0001Z Serial No.P05110001Z OUTPUT 69V 3ø 1.2A 0~333.3Hz 100W Lot number Month of production Year of production (Lower 2 digits of AD year) Rated output of applicable motor MQMA MSMD MSMA MDMA MHMA Model Designation MFMA MGMA M A D D T 1 2 0 5 P 1 to 4 Frame-size symbol Symbol MADD MBDD MCDD MDDD MEDD MFDD Frame A4-series, A-frame A4-series, B-frame A4-series, C-frame A4-series, D-frame A4-series, E-frame A4-series, F-frame 5 to 6 7 Max. current rating of power device Symbol Current rating 10A T1 15A T2 30A T3 50A T5 70A T7 TA 100A TB 150A 8 to 9 10 11 to 12 Special specifications (letters and numbers) Interfacce specification I/O command type Power supply Symbol 1 2 3 5 – B2 – Specifications Single phase, 100V Single phase, 200V 3-phase, 200V Single/3-phase, 200V Current detector rating Symbol Current rating 05 5A 07 7.5A 10 10A 15 15A 20 20A 30 30A 40 40A 64 64A 90 90A A2 120A 5 to 6 7 8 9 Type Ultra low inertia (100W to 750W) Low inertia (100W to 400W) Low inertia (50W to 750W) Low inertia (1.0kW to 5.0kW) Middle inertia (1.0kW to 5.0kW) High inertia (500W to 5.0kW) Middle inertia (400W to 4.5kW) Middle inertia (900W to 4.5kW) Motor rated output 10 11 to 12 Special specifications (letters and numbers) Motor structure Design order 1: Standard Voltage specifications Symbol Specifications 1 100 V 2 200 V 100/200 common Z (50W only) Symbol Output Symbol Output 5A 50W 15 1.5kW 01 100W 2.0kW 20 02 200W 2.5kW 25 04 400W 3.0kW 30 05 500W 4.0kW 40 08 750W 4.5kW 45 09 900W 5.0kW 50 10 1.0kW Rotary encoder specifications Specifications Symbol Format Pulse count Resolution Wire count P Incremental 10,000 5-wire 2500P/r S Absolute/Incremental common 131,072 7-wire 17bit Motor structure MSMD, MQMA Holding brake Oil seal Shaft Symbol Round Key way Without With Without With*1 A B *2 S *2 T *1 The product with oil seal is a special order product. 2 Key way with center tap * Products are standard stock items or build to order items. For details, inquire of the dealer. MAMA Symbol Holding brake Oil seal Shaft Round Key way Without With Without With A B E F MSMA, MDMA, MFMA, MGMA, MHMA Holding brake Oil seal Shaft Symbol Round Key way Without With Without With C D G H – B3 – 2. Installation Install the driver and the motor properly to avoid a breakdown or an accident. E and F-frame Driver Mounting bracket Installation Place 1) Indoors, where the products are not subjected to rain or direct sun beams. The products are not waterproof. 2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc. 3) Well-ventilated and low humidity and dust-free place. 4) Vibration-free place. • Reserve enough surrounding space for effective cooling. Environmental Conditions Item Conditions Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration Altitude 0˚C to 55˚C (free from freezing) Less than 90% RH (free from condensation) –20˚C to 80˚C (free from freezing) Less than 90% RH (free from condensation) Lower than 5.9m/s2 (0.6G), 10 to 60Hz Lower than 1000m How to Install 1) Rack-mount type. Install in vertical position, and reserve enough space around the servo driver for ventilation. Base mount type (rear mount) is standard (A to D-frame) 2) Use the optional mounting bracket when you want to change the mounting face. A to D-frame Mounting Direction and Spacing • Install fans to provide uniform distribution of temperature in the control panel. • Observe the environmental conditions of the control panel described in the next page. Fan 40mm or more 100mm or more Fan 10mm or more 10mm or more 10mm or more 40mm or more 100mm or more <Note> It is recommended to use the conductive paint when you make your own mounting bracket, or repaint after peeling off the paint on the machine for installing the products, in order to make noise countermeasure. e.g.) In case of C-frame Caution on Installation MADD MBDD MCDD MDDD Mounting bracket (optional parts) We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. There might be a chance of smoke generation due to the failure of these products. Pay an extra attention when you apply these products in a clean room environment. Fastening torque of earth screws (M4) to be 0.39 to 0.59N • m. – B4 – – B5 – 2. Installation Motor Oil/Water Protection Installation Place Since the conditions of location affect a lot to the motor life, select a place which meets the conditions below. 1) Indoors, where the products are not subjected to rain or direct sun beam. The products are not waterproof. 2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc. 3) Where the motor is free from grinding oil, oil mist, iron powder or chips. 4) Well-ventilated and humid and dust-free place, far apart from the heat source such as a furnace. 5) Easy-to-access place for inspection and cleaning 6) Vibration-free place. 7) Avoid enclosed place. Motor may gets hot in those enclosure and shorten the motor life. Environmental Conditions Item Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration Motor only Impact Motor only Enclosure rating Motor only Condition 0˚C to 40˚C (free from freezing) *1 Less than 85% RH (free from condensation) –20˚C to 80˚C (free from freezing) *2 Less than 85% RH (free from condensation) Lower than 49m/s2 (5G) at running, 24.5m/s2 (2.5G) at stall Lower than 98m/s2 (10G) IP65 (except rotating portion of output shaft and lead wire end) • These motors conform to the test conditions specified in EN standards (EN60529, EN60034-5). Do not use these motors in application where water proof performance is required such as continuous wash-down operation. *1 Ambient temperature to be measured at 5cm away from the motor. *2 Permissible temperature for short duration such as transportation. How to Install You can mount the motor either horizontally or vertically as long as you observe the followings. 1) Horizontal mounting • Mount the motor with cable outlet facing downward for water/oil countermeasure. 2) Vertical mounting • Use the motor with oil seal (non-standard) when mounting the motor with gear reducer to prevent the reducer oil/grease from entering to the motor. 3) For mounting dimensions, refer to the technical reference. – B6 – 1) Don't submerge the motor cable to water or oil. 2) Install the motor with the cable outlet facing downward. 3) Avoid a place where the motor is subjected to oil or water. 4) Use the motor with an oil seal when used with the gear reducer, so that the oil may not enter to the motor through shaft. Cable Motor Oil / Water Stress to Cables 1) Avoid a stress application to the cable outlet and connecting portion by bending or self-weight. 2) Especially in an application where the motor itself travels, fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized. 3) Take the cable bending radius as large as possible. (Minimum R20mm) Permissible Load to Output Shaft 1) Design the mechanical system so that the applied radial load and/or thrust load to the motor shaft at installation and at normal operation can meet the permissible value specified to each model. 2) Pay an extra attention when you use a rigid coupling. (Excess bending load may damage the shaft or deteriorate the bearing life. 3) Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permissible value. 4) For permissible load of each model, refer to the technical reference. (DV0P4490) Notes on Installation 1) Do not apply direct impact to the shaft by hammer while attaching/detaching a coupling to and from the motor shaft. (Or it may damage the encoder mounted on the other side of the shaft.) 2) Make a full alignment. (incomplete alignment may cause vibration and damage the bearing.) 3) If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to the bearing depending on the condi- Motor tion of the machine and its mounting environment, and may result in the bearing noise. Check and verification by customer is required. – B7 – 2. Installation Console How to Connect Installation Place 1) Indoors, where the products are not subjected to rain or direct sun beam. The products are not waterproof. 2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc. 3) Well-ventilated and low humidity and dust-free place. 4) Easy-to-access place for inspection and cleaning Connect to CN X4. M MOD E S SET SHIF T Environmental Conditions Item Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration Impact Altitude Condition 0˚C to 55˚C (free from freezing) Less than 90% RH (free from condensation) –20˚C to 80˚C (free from freezing) Less than 90% RH (free from condensation) Lower than 5.9m/s2 (0.6G), 10 to 60Hz Conform to JISC0044 (Free fall test, 1m for 2 directions, 2 cycles) Lower than 1000m <Remarks> • Connect the console connector securely to CN X4 connector of the driver. • Never pull the cable to plug in or plug out. <Cautions> • Do not give strong impact to the products. • Do not drop the products. • Do not pull the cables with excess force. • Avoid the place near to the heat source such as a heater or a large winding resistor. – B8 – – B9 – 3. System Configuration and Wiring Overall Wiring (Connecting Example of C-frame, 3-phase) • Wiring of the Main Circuit PC (to be supplied by customer) Circuit Breaker (NFB) Use the circuit breaker matching capacity of the power source to protect the power lines. Setup support software "PANATERM® " DV0P4460 Console (option) DV0P4420 • Connection to the Connector, CN X1 (connection to input power) Magnetic Contactor (MC) Turns on/off the main power of the servo driver. Use a surge absorber together with this. • Never start nor stop the servo motor with this Magnetic Contactor. Pin RB1 (6-pin), RB2 (4-pin), and RB3 (5-pin) RB2 and RB3 to be kept shorted for normal operation. When the capacity shortage of the regenerative resister is found, disconnect a shorting bar between RB2 and RB3, then connect the external regenerative resister between RB1 and RB2. (Note that no regenerative resister is equipped in Frame A and B type. Install an external regenerative resister on incombustible material, such as metal. Follow the same wiring connection as the above.) When you connect an external regenerative resister, set up servo parameter No. 6C to 1 or 2. IM G L2 (Pin-4) • Wiring to Connector, CN X4 (option) (Connection to PC or host controller) X3A L1 (Pin-5) X1 X3B L3 (Pin-3) L1C (Pin-2) • For manufacturers' use only, CN X3A and X3B (Not for individual use) L2C (Pin-1) X2 • Wiring to Connector, CN X5 (Connection to host controller) X5 Reactor (L) Reduces harmonic current of the main power. For specifications, refer to the downloaded Instruction Manual from our Web Site. SP X4 Noise Filter (NF) Prevents external noise from the power lines. And reduces an effect of the noise generated by the servo driver. • Connection to the Connector, CN X2 (connection to external components) RB1 (Pin-6) Junction cable for encoder RB2 (Pin-4) X6 Handle lever Use this for connector connection. Store this after connection for other occasions. (see page for connection.) Ground (earth) Short bar Regenerative resistor (optional) <Remarks> When you use an external regenerative resister, install an external protective apparatus, such as thermal fuse without fail. For resistor value and capacity, refer to the downloaded Instruction Manual from our Web Site. Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume. – B10 – • Wiring to Connector, CN X6 (Connection to encoder) X7 U-phase (red) V-phase (white) W-phase (black) • Wiring to Connector, CN X7 (Connection to external scale) Junction cable for motor • Wiring to Connector, CN X2 (Connection to motor driving DC Power supply for brake phase and DC24V ground) (to be supplied by customer) Junction cable for brake : High voltage – B11 – 3. System Configuration and Wiring Overall Wiring (Connecting Example of E-frame) • Wiring of the Main Circuit PC (to be supplied by customer) Circuit Breaker (NFB) Use the circuit breaker matching capacity of the power source to protect the power lines. Setup support software "PANATERM® " DV0P4460 Noise Filter (NF) Prevents external noise from the power lines. And reduces an effect of the noise generated by the servo driver. SP X3A G X1 • Connection with input power supply X3B Magnetic Contactor (MC) Turns on/off the main power of the servo driver. Use a surge absorber together with this. • Never start nor stop the servo motor with this Magnetic Contactor. X5 L2 When you connect an external regenerative resister, set up servo parameter No. 6C to 1 or 2. • Wiring to Connector, CN X5 (Connection to host controller) L3 r t X6 For specifications, refer to the downloaded Instruction Manual from our Web Site. When the capacity shortage of the regenerative resister is found, disconnect a short bar between B1 and B2, then connect the external regenerative resister between P and B2. Install an external regenerative resister on incombustible material, such as metal. Follow the same wiring connection as the above. Console (option) DV0P4420 • Wiring to Connector, CN X4 (option) (Connection to PC or host controller) • For manufacturers' use only, CN X3A and X3B (Not for individual use) L1 Reactor (L) Reduces harmonic current of the main power. Pin P, B1 and B2... B1 and B2 to be kept shorted for normal operation. X4 IM X7 • Connection to external components P B2 Ground (earth) Short bar Regenerative resistor (optional) <Remarks> When you use an external regenerative resister, install an external protective apparatus, such as thermal fuse without fail. For resistor value and capacity, refer to the downloaded Instruction Manual from our Web Site. Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume. – B12 – From a top • Wiring to Connector, CN X6 (Connection to encoder) Junction cable for encoder • Wiring to Connector, CN X7 (Connection to external scale) • Connection to motor driving phase and ground Junction cable for motor U-phase V-phase W-phase Junction cable for brake DC Power supply for brake DC24V (to be supplied by customer) : High voltage – B13 – 3. System Configuration and Wiring Driver and List of Applicable Peripheral Equipments Circuit Noise Applicable Rated Required Noise Surge Power breaker filter for Voltage (rated motor output (at the rated filter absorber signal load) current) approx. MSMD Single to50W 100W 0.4kVA phase, approx. MQMA 100V 100W 0.4kVA 50W approx. MSMD to 200W 0.5kVA MADD approx. Single 100W 0.3kVA MQMA phase, approx. 200V 200W 0.5kVA DV0P4170 DV0P4190 approx. 100W 0.3kVA MAMA 10A MSMD Single approx. phase, 200W 0.5kVA MQMA 100V Driver MBDD MSMD MCDD MQMA Single approx. phase, 400W 0.9kVA 100V MSMD approx. 750W 1.3kVA MAMA Single/ approx. 3- phase, 400W 0.9kVA MFMA 200V approx. MHMA 500W 1.1kVA approx. MAMA 750W 1.6kVA MDMA MHMA MHMA BMFT61542N (3P+1a) approx. 1.5kW 2.3kVA MSMA 3- phase, MHMA 200V MFMA MGMA 0.75mm2 AWG18 MFMA BMFT61842N 2.0mm2 (3P+1a) AWG14 2.0mm2 BMF6352N AWG14 (3P+2a2b) approx. 2.5kW 3.8kVA 3.5mm2 AWG12 Terminal block M5 50A 0.75mm2 AWG18 DV0P3410 DV0P1450 DV0P1460 11.0 or smaller 3.5mm2 AWG12 approx. 6.8kVA 4.5kW approx. 7.5kVA ø5.3 BMF6652N (3P+2a2b) 5.3mm2 AWG10 MDMA MHMA approx. 5.0kW 7.5kVA MSMA • Select a single and 3-phase common specifications according to the power source. • Manufacturer of circuit breaker and magnetic contactor : Matsushita Electric Works. To comply to EC Directives, install a circuit breaker between the power and the noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked). 5000Arms, 240V is the maximum capacity to be delivered to the circuit of 750W or larger model when the maximum current value of the circuit breaker is limited to 20A. • For details of noise filters, refer to P.B48, "Noise Filter". <Remarks> • Select and use the circuit breaker and noise filter with matching capacity to those of the power source, considering the load conditions as well. DV0P4220 30A BMF6352N (3P+2a2b) approx. 3.0kW 4.5kVA MSMA BMFT61041N (3P+1a) 0.75 to 2.0mm2 AWG 14 to 18 BMFT61542N (3P+1a) MDMA MEDD approx. 2.0kW 3.8kVA 3- phase, approx. MFDD MHMA 200V 4.0kW 6kVA MFMA approx. 2.0kW 3.3kVA Cable Cable Noise Magnetic diameter Surge diameter Connection filter for absorber signal contactor (main circuit) (control circuit) MDMA approx. 1.0kW 1.8kVA 20A Noise filter MGMA DV0P1460 DV0P1450 Required Circuit Power breaker (at the rated (rated load) current) MDMA MSMA 15A approx. 900W 1.8kVA Single/ approx. MDDD MSMA 3- phase, 1.0kW 1.8kVA 200V MHMA MSMA BMFT61041N (3P+1a) BMFT61542N (3P+1a) MGMA MDMA MGMA BMFT61541N (3P+1a) DV0P4180 Applicable Rated Voltage motor output Cable Cable Magnetic diameter diameter Connection contactor (main circuit) (control circuit) Connection to exclusive connector approx. Single 400W 0.9kVA MQMA phase, 200V approx. 200W 0.5kVA MAMA Driver Terminal block M5 11.0 or smaller ø5.3 • Terminal block and protective earth terminal Use a copper conductor cable with temperature rating of 60˚C or higher. Protective earth terminal is M4 for A to D-frame, and M5 for E and F-frame. Larger tightening torque of the screw than the max. value (M4 : 1.2 N • m, M5 : 2.0 N • m) may damage the terminal block. • Earth cable diameter should be 2.0mm2 (AWG14) or larger for 50W to 2.0kW model, and 3.5mm2 (AWG12) or larger for 2.5kW to 4.0kW, and 5.3mm2 (AWG10) or larger for 4.5kW to 5kW model. • Use the attached exclusive connectors for A to D-frame, and maintain the peeled off length of 8 to 9mm. • Tightening torque of the screws for connector (CN X5) for the connection to the host to be 0.3 to 0.35 N • m. Larger tightening torque than these may damage the connector at the driver side. – B14 – – B15 – 3. System Configuration and Wiring Wiring of the Main Circuit (A to D-frame) Wiring of the Main Circuit (E and F-frame) • Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. Tips on Wiring Tips on Wiring 8~9mm 1) Peel off the insulation cover of the cable. (Observe the dimension as the right fig. shows.) 2) Insert the cable to the connector detached from the driver.(See P.B18 for details.) 3) Connect the wired connector to the driver. Power supply NFB NF MC L 5 4 3 2 1 L1 L2 L3 L1C L2C CN X1 Yellow (X2) U 1 V White 2 W Black 3 Green E yellow 4 Red 6 5 4 3 2 1 RB1 RB3 RB2 U V W CN X2 Ground resistance : 100Ω max. For applicable wire, refer to P.B14 and B15. DC DC power supply 24V for brake Surge absorber • Check the name plate of the driver for power specifications. • Provide a circuit breaker, or a leakage breaker. The leakage breaker to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a noise filter without fail. • Provide a surge absorber to a coil of the Magnetic Contactor. Never start/stop the motor with this Magnetic Contactor. Connect a fuse in series with the surge absorber. Ask the manufacturer of the Magnetic Contactor for the fuse rating. • Provide an AC Reactor. • Connect L1 and L1C, and L3 and L2C at single phase use (100V and 200V), and don't use L2. • Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W). • Don't disconnect the shorting cable between RB2 and RB3 (C and D frame type). Disconnect this only when the external regenerative register is used. • Avoid shorting and ground fault. Don't connect the main power. * Connect pin 3 of the connector on the amplifier side with pin 1 of the connector on the motor side. 1) Take off the cover fixing screws, and detach the terminal cover. 2) Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the terminal block. For cable diameter and size, rater to "Driver and List of Applicable Peripheral Equipments" (P.B14 and B15). 3) Attach the terminal cover, and fix with screws. Fastening torque of cover fixed screw in less than 0.2 N • m. • Earth-ground this. • Connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel without fail to prevent electrical shock. • Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. • Compose a duplex Brake Control Circuit so that the brake can also be activated by an external emergency stop signal. • The Electromagnetic Brake has no polarity. • For the capacity of the electromagnetic brake and how to use it, refer to P.B51, "Specifications of Built-in Holding Brake". • Provide a surge absorber. • Connect a 5A fuse in series with the surge absorber. NFB NF MC L L2 L3 r t • Don't disconnect the short bar between B1 and B2. Disconnect this only when an external regenerative register is used. • Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W). • Avoid shorting and ground fault. Don't connect the main power. P B1 B2 Yellow (X2) U U V V W W Red Black Green yellow • Earth-ground this. • Connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel without fail to prevent electrical shock. • Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. E Motor Ground resistance : 100Ω max. • Compose a duplex Brake Control Circuit so that For applicable wire, the brake can also be activated by an external refer to P.B14 and B15. emergency stop signal. • The Electromagnetic Brake has no polarity. • For the capacity of the electromagnetic brake and how to use it, refer to P.B51, "Specifications of Built-in Holding Brake". • Provide a surge absorber. • Connect a 5A fuse in series with the surge absorber. – B17 – DC 24V DC power supply for brake Surge absorber Fuse (5A) – B16 – • Check the name plate of the driver for power specifications. • Provide a circuit breaker, or a leakage breaker. The leakage breaker to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a noise filter without fail. • Provide a surge absorber to a coil of the Magnetic Contactor. Never start/stop the motor with this Magnetic Contactor. Connect a fuse in series with the surge absorber. Ask the manufacturer of the Magnetic Contactor for the fuse rating. • Provide an AC Reactor. L1 Power supply White Motor Fuse (5A) • Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. 3. System Configuration and Wiring Wiring method to connector (A to D-frame) Wiring Diagram • Follow the procedures below for the wiring connection to the Connector CN X1 and X2 . How to connect Compose the circuit so that the main circuit power will be shut off when an error occurs. In Case of Single Phase, 100V (A and B-frame) 8 to 9mm +10% ON OFF ALM MC Surge absorber NFB (a) Using handle lever 2 3 MC L Noise filter 2. Insert the cable to the connecter in the following 2 methods. (a) Using the attached Handle Lever (b) Using a screw driver (blade width of 3.0 to 3.5 mm) 1 +10% Power supply Single phase, 100V –15% to 115V –15% 1. Peel off the insulation cover of the cable. (see the right fig for exact length for peeling.) L1 L3 L1C L2C External regenerative resistor 172167-1 Tyco Electronics AMP Red 1 White 2 Black 3 Green 4 RB1 RB3 RB2 U V W 1 2 3 4 Built-in thermostat of an external regenerative resistor (light yellow) MC CN X1 Main power supply Control power supply CN X2 Motor connection Motor Attach the handle lever to the handling slot on the upper portion. Press down the lever to push down the spring. Insert the peeled cable while pressing down the lever, until it hits the insertion slot (round hole). Release the lever. ALM 172159-1 Tyco Electronics AMP DC12 to 24V (±5%) * You can pull out the cable by pushing down the spring as the above. 15 17 CN X5 ALM COM– In Case of Single Phase, 200V (A and B-frame) +10% +10% Power supply Single phase, 200V –15% to 240V –15% (b) Using screw driver 2 3 NFB MC L Noise filter 1 ON OFF ALM MC Surge absorber L1 L3 L1C L2C Use a reactor for 3-phase Press the screw driver to the handling slot on the upper portion to push down the spring. Insert the peeled cable while pressing down the screw driver, until it hits the insertion slot (round hole). Release the screw driver. External regenerative resistor 172167-1 Tyco Electronics AMP Red 1 White 2 Black 3 Green 4 RB1 RB3 RB2 U V W 1 2 3 4 CN X1 Main power supply Control power supply CN X2 Motor connection * You can pull out the cable by pushing down the spring as the above. <CAUTION> • Peel off the cable with exact length (8 to 9 mm). • Take off the connector from the Servo Driver before making connection. • Insert one cable into each one of cable insertion slot. • Pay attention to injury by screw driver. – B18 – Motor 172159-1 Tyco Electronics AMP DC12 to 24V (±5%) ALM – B19 – 15 17 CN X5 ALM COM– Built-in thermostat of an external regenerative resistor (light yellow) MC 3. System Configuration and Wiring In Case of Single Phase, 200V (C and D-frame) +10% +10% Power supply Single phase, 200V –15% to 240V –15% Built-in thermostat of an external regenerative resistor (light yellow) ON OFF ALM MC MC Surge absorber CN X1 MC L NFB Noise filter L1 L2 L3 Use a reactor for 3-phase L1C L2C (Remove the short wire when you connect the external regenerative resistor.) External regenerative resistor 172167-1 Tyco Electronics AMP Red 1 1 White 2 2 Black 3 3 Green 4 4 RB1 RB3 RB2 U V W * CN X2 Motor connection +10% +10% Power supply 3-phase, 200V –15% to 230V –15% Built-in thermostat of an external regenerative resistor (light yellow) ON OFF ALM MC MC Surge absorber [Motor portion] Connector : by Japan Aviation Electronics Ind. D A C B MC L NFB Main power supply Control power supply In Case of 3-Phase, 200V (E and F-frame) L1 Noise filter <Remarks> When you use single phase, connect the main power between L1 and L3 terminals. * When you use motor model of MSMA, MDMA, MFMA, MHMA and MGMA, use the connections as the below table shows. L2 JL04V-2E20-4PE-B-R JL04HV-2E22-22PE-B-R PIN No. Application A U-phase V-phase B W-phase C Ground D r H Control power supply t A C B JL04V-2E20-4PE-B-R JL04HV-2E22-22PE-B-R PIN No. Application A U-phase V-phase B W-phase C Ground D B1 G B2 Red U White V Motor connection H F A I E W Green A D P External regenerative resistor (Remove the short bar when you connect the external regenerative resistor.) Black G Main power supply L3 [Motor portion] Connector : by Japan Aviation Electronics Ind. D B C JL04V-2E20-18PE-B-R F Motor 172159-1 Tyco Electronics AMP ALM DC12 to 24V (±5%) 15 17 E CN X5 +10% +10% Power supply 3-phase, 200V –15% to 240V –15% Built-in thermostat of an external regenerative resistor (light yellow) ON OFF ALM MC MC Surge absorber NFB CN X1 Noise filter L1 L2 L3 L1C L2C (Remove the short wire when you connect the external regenerative resistor.) External regenerative resistor 172167-1 Tyco Electronics AMP Red 1 White 2 Black 3 Green 4 RB1 RB3 RB2 *1 V W Control power supply Motor connection DC12 to 24V (±5%) ALM 15 17 CN X5 ALM ALM DC12 to 24V (±5%) 15 17 ALM COM– A B D C E H – B20 – C E G F H F I JL04V-2E24-11PE-B-R PIN No. Application A Brake Brake B NC C U-phase D V-phase E W-phase F Ground G Ground H NC I I JL04V-2E24-11PE-B-R PIN No. Application A Brake Brake B NC C U-phase D V-phase E W-phase F Ground G Ground H NC I <Remark> Do not connect anything to NC. <Remark> Do not connect anything to NC. COM– B D A G CN X2 Motor 172159-1 Tyco Electronics AMP PIN No. Application G Brake Brake H NC A U-phase F V-phase I W-phase B Ground E Ground D NC C Main power supply U 2 3 4 PIN No. Application G Brake H Brake A NC F U-phase I V-phase W-phase B Ground E D Ground C NC C JL04V-2E20-18PE-B-R COM– MC L D B Motor ALM In Case of 3-Phase, 200V (C and D-frame) <Remarks> When you use single phase, connect the main power between L1 and L3 terminals. I – B21 – 3. System Configuration and Wiring Wiring to the Connector, CN X6 (Connection to Encoder) Wiring Diagram Wiring Diagram MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W In case of 2500P/r incremental encoder MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W White Black E5V E0V White Black CN X6 1 E5V +5V 0V 2 E0V 3 4 5 Purple PS PS FG 2 3 Red Pink Yellow/Green PS BAT+ BAT– PS PS FG Motor side motor E5V H E0V G 5 PS 6 PS 4 5 3 Pin No. of connector CN X6 1 E5V +5V 0V 2 E0V K 5 L PS J FG 6 Straight plug N/MS3106B20-29S Cable clamp N/MS3057-12A Twisted pair (by Japan Aviation Electronics Ind.) Junction cable E5V E0V – B22 – H G Driver side Pin No. of connector CN X6 +5V 1 E5V 0V 2 E0V 3 Regulator Regulator 4 BAT+ BAT– PS PS T battery 5 6 S K L PS J FG Straight plug N/MS3106B20-29S Cable clamp N/MS3057-12A Twisted pair (Japan Aviation Electronics Industry, Ltd.) PS PS PS Case Case motor Motor side Junction cable Case MSMA 1kW to 5kW MFMA 400W to 4.5kW MDMA 1kW to 5kW MGMA 900W to 4.5kW MHMA 500W to 5kW 4 Motor side battery 2 Motor side 3 motor Regulator Driver side MFMA 400W to 4.5kW MGMA 900W to 4.5kW PS 1 Twisted pair 172169-1 172161-1 (by Tyco Electronics, AMP) (by Tyco Electronics, AMP) Case Junction cable MSMA 1kW to 5kW MDMA 1kW to 5kW MHMA 500W to 5kW 8 6 Twisted pair 172168-1 172160-1 (by Tyco Electronics, AMP) (by Tyco Electronics, AMP) motor Purple PS 6 E0V CN X6 1 E5V +5V 0V 2 E0V 7 4 Regulator Light Blue 5 E5V 3 4 Light Blue In case of 17-bit absolute/incremental encoder Junction cable Driver side – B23 – Driver side 3. System Configuration and Wiring Wiring for Connector CN X5 Control signal power supply 1 List of Signal for Connector CN X5 Common input signals Driver side COM+ 4.7kΩ Emergency stop input 2 EMG-STP 4.7kΩ CCW over-travel inhibit input 19 CCWL CW over-travel inhibit input 20 Application CWL 4.7kΩ P2IN Point specifying input 5 4.7kΩ P4IN Point specifying input 6 4.7kΩ P8IN 4.7kΩ Multi-function input 1 22 EX-IN1 Multi-function input 2 25 EX-IN2 Present position MAX 50mA 31 output Present position MAX 50mA 32 output Present position MAX 50mA 33 output Present position MAX 50mA 34 output Motor operation condition output MAX 50mA 28 Positioning completion output / Output during MAX 50mA 27 deceleration Servo alarm output MAX 50mA 15 Brake release signal MAX 50mA 36 Control signal power supply 17 18 4.7kΩ COM– 17 Emergency stop EMGinput STP 2 4.7kΩ 4.7kΩ OA+ OA- Divider P1OUT P2OUT OB+ OBOZ+ OZ- P4OUT P8OUT GND CZ P16OUT P32OUT BUSY 11 12 330Ω A-phase output 330Ω B-phase output 330Ω Z-phase output 13 14 9 10 P1IN 3 P2IN 4 P4IN 5 P8IN 6 P16IN 7 P32IN 8 CCW over-travel CCWL inhibit input 19 26 16 Z-phase output (open collector) Point specifying input COIN/ DCLON ALM BRK-OFF COM– FG CN X5 ( 1 4.7kΩ Point specifying input 4 Point specifying input 7 P16IN Point specifying input 8 P32IN VDC 12 to 24V COM+ Control signal power supply 21 Z-LS 4.7kΩ Servo-ON signal input 23 SRV-ON 4.7kΩ Strobe signal input 24 STB 4.7kΩ Point specifying input 3 P1IN Present position MAX 50mA 30 output Connector pin No. 4.7kΩ Home sensor input Present position MAX 50mA 29 output Code represents twisted pair.) – B24 – Function • Connected to the + terminal of an external DC power supply (12 to 24 V) • Use a 12 V (±5%) to 24 V (±5%) power supply. • Connected to the – terminal of an external DC power supply (12 to 24 V). • The power supply capacity differs depending on the configuration of the input/output circuits used. A capacity of more than 0.5A is recommended. • When connection with COM– is opened, emergency stop input error (error code No.39) occurs, and the circuit trips. • Tripping can be reset using an alarm clear input initiated by specifying point 0 or assigning the multi-function inputs (EX-IN1, EX-IN2). • Specify an operation point number when operation command is input. The number at which operation point can be specified depends on the number of points set by servo parameter No.57. Servo parameter No.58 can be used for setting input logic. When the point described below is specified, special operation is performed. • Specify point 0, and input a strobe signal, then alarm is cleared. • Specify the maximum point number specified in servo parameter No. 57, and input a strobe signal, then system returns to the home position. • Specify the maximum point number specified in servo parameter No. 57 –1 and input a strobe signal, then high-speed normal rotation jog is performed. • Specify the maximum point number specified in servo parameter No. 57 –2 and input a strobe signal, then high-speed reverse rotation jog is performed. • CCW drive prohibition input (CCWL). • Connect so as to open COM– connection when movable part of the equipment exceeds the movable range in CCW direction. • When this input is open, operation command in CCW direction is not issued. (Torque is generated) • Servo parameter No. 53, 54, and 55 enable for setting of valid/invalid, input logic, and operation. – B25 – 3. System Configuration and Wiring Application Code Connector pin No. CW over-travel inhibit input CWL 20 Home sensor input Z-LS 21 Servo-ON signal SRV-ON input Strobe signal input STB 23 24 Multi-function input 1 EX-IN1 22 Multi-function input 2 EX-IN2 25 Function • CW drive prohibition input (CWL). • Connect so as to open COM– connection when movable part of the equipment exceeds the movable range in CW direction. • When this input is open, operation command in CW direction is not issued. (Torque is generated) • Servo parameter No.53, 54, and 55 enable setting of valid/invalid, input logic, and operation. • Connect so as to close the home sensor input when system is in the vicinity of home position (default). Servo parameter No.56 can be used for setting input logic. • Connected to the home sensor signal. • Connect so as to close the home sensor input when system is in the vicinity of home position. Pr56 can be used for setting input logic. • When servo amplifier is connected to COM– of control signal power supply, it is set in servo-ON condition. • When connection to COM– is opened, servo-OFF condition is set, and energization of motor is cut off. • Dynamic brake operation and deviation counter clearing operation in servo-OFF condition can be chosen by servo parameter No.69 (sequence at servo-off). • Servo parameter No.5D enable setting of valid/invalid. Note. 1 When shifting from servo-OFF to servo-ON, make sure that the motor is stopped. Note 2 After shifting to servo-ON, allow 100ms or more before giving an instruction. Note 3 Frequent repeating of servo-ON/OFF may damage the dynamic brake circuit contained in servo amplifier. Avoid such a use. • When this is connected to COM– of the control signal power supply, the servo amplifier starts the movement to the specified point. • When 10ms or more has passed after setting specified point input, connect the strobe signal input (STB) to COM–. It is possible that the servo amplifier is unable to read specified point input properly. • Input STB signal 10ms or longer. Also, reset STB signal to opened condition after receiving BUSY signal from the servo amplifier in order to ensure that STB signal is received reliably. Function can be selected and set by Pr5A and 5C out of the options below. Instantaneous stop, temporary stop, deceleration stop, high-speed normal rotation jog, high-speed reverse rotation jog, and alarm clearing Input logic can be set by servo parameter No.59 and 5B. – B26 – Common output signals and their functions Application Code Connector pin No. Servo alarm output ALM 15 Positioning completion output/ Output during deceleration COIN/ DCLON 27 Motor operation condition output BUSY 28 P1OUT 29 P2OUT 30 P4OUT 31 P8OUT 32 P16OUT 33 P32OUT 34 Present position output Function Output signal indicating that the alarm is on. Output transistor turns on in normal condition, and output transistor turns off when alarm is on. • This output signal can be used by choosing positioning completion output (COIN) or output during deceleration (DCLON) by servo parameter No.64. COIN: When the amount of position deviation pulse is within the range set by servo parameter No.60 (in-position range), the transistor turns on. However, while the operation command is being processed, it will not turn ON even inside the positioning completion range. DCLON: Transistor turns ON while the motor is decelerating. However, the signal is not output when the motor has stopped because the deceleration time is zero. • Transistor turns OFF while the servo amplifier is processing operation command. <Notes> When an operation command has been started by the strobe signal input (STB), the motor operation status output remains OFF until the strobe signal input is set to the opened condition. • Outputs the present motor position (point number) when the step operation is completed. • All the transistors are OFF (point 0) when the power is turned on. However, when the absolute mode is established or when the 16 bit positioning parameter No.38 is set to 1 (homing is invalid), the maximum point number set in the servo parameter No.57 (input point number selection) is output. • Upon completion of homing, the maximum point number set in the servo parameter No.57 (input point number selection) is output. • During high-speed normal rotation jog operations, the maximum point number set in the servo parameter No.57 (input point number selection) minus 1 is output after the motor has stopped. • During high-speed reverse rotation jog operations, the maximum point number set in the servo parameter No.57 (input point number selection) minus 2 is output after the motor has stopped. When an alarm has occurred, all the transistors are set OFF. <Note> When an operation has been aborted because of servo OFF, instantaneous stop or deceleration stop, the last status is held as the current position output. To obtain the correct output, move to the reference position (home point, absolute position command point). – B27 – 3. System Configuration and Wiring Application Brake release output Code BRK-OFF Connector pin No. Function 36 • Defines the timing signal to activate the electromagnetic brake for the motor. When the electromagnetic brake is released, the output transistor turns ON. • Output timing of this signal can be set by servo parameter No.6A (mechanical brake delay at motor standstill) and servo parameter No.6B (Mechanical brake delay at motor in motion). Code Connector pin No. OA+ 11 OA– 12 A-phase output OB+ 13 OB– 14 B-phase output OZ+ 9 OZ– 10 CZ 16 Z-phase output Z-phase output OFF Internal control power supply OFF ON Approx. 100 to 300ms Activated Approx. 2s Approx. 1.5s *3 Microcomputer Reset Initialize Main power supply (L1, L2, L3) ON OFF *2 Approx. 10ms or more Function • Division-processed encoder signal or external scale signal (A/B-phase) is output in differential mode. (RS422) • Servo parameter No.44 (numerator of output pulse ratio) and servo parameter No.45 (denominator of output pulse ratio) can be used to set the division ratio. • Servo parameter No.46 (pulse output logic inversion) can be used to select the logic relation of phase B with regard to the pulse of phase A, and its output source. • Ground of line driver of the output circuit is connected to signal ground (GND); not insulated. • The maximum output frequency is 4 Mpps (after being multiplied by 4). • Open collector output of Z-phase signal. • Emitter side of the transistor of the output circuit is connected to signal ground (GND); not insulated. Servo alarm output (X5 Pin 15) Servo-ON input (X5 Pin 23) OFF Approx. 10ms or more *2 OFF Code Connector pin No. Frame ground FG 18 Signal ground GND 26 Function • Internally connected to the ground terminal inside the servo amplifier. • Signal ground • Internally insulated from the control signal power supply (COM–) inside the servo amplifier. – B28 – ON ON 0ms or more ON Approx. 2ms Dynamic brake ON OFF Approx. 40ms Motor energized Not energized BRK-OFF output (X5 Pin 36) OFF (Brake engaged) Energized Approx. 2ms Point specifying input (P1IN - P32IN) ON (Brake released) Point setting MIN 10ms Strobe signal (STB) Others Application Control power supply (L1C,L2C) 0s or more Output signal (pulse train) and function Application Operation Timing after Power-ON OFF Approx. 100ms or more *1 ON <Notes> • The above chart shows the timing from AC power-ON to command input. • Activate the external command input according to the above timing chart. *1. In this term Servo-ON input (CN X5 SRV-ON:pin23) turns ON as a hard ware, but operation command can not be received. *2. Servo alarm output (CN X5 ALM:pin15) turns ON when the microcomputer's initialization is completed, and the condition of no error is occurring. Servo-ON input turns ON after Servo alarm turns ON and the main power supply is activated sufficiently. *3. After Internal control power supply , protective functions are active from approx. 1.5 sec after the start of initializing microcomputer. Please set the signals, especially for protective function, for example over-travel inhibit input (CWL,CCWL) or emergency stop input (EMG-STP), so as to decide their logic until this term. – B29 – 3. System Configuration and Wiring Overview of function Setup with the Front Panel Operation instruction is specified by use of signal for point specifying input (P1IN to P32IN). See the table below for the relation between point specifying input and operation instruction. In order to execute an instruction, determine the kind of instruction by P1IN to P32IN, and then input a strobe signal. Composition of Touch Panel and Display Display LED (2 digits) In the case of an error, the alarm code will flash. In the case of a warning, the warning code (about 2 seconds) will alternate at about 4 seconds intervals with . <Remarks> Because down of the signal wires during moving operation or exceptionally larger external noise disturbance may result in unexpected action, the protective equipments like limit sensors or emergency stop input must be installed before using. ID address setup rotary switch LSD : Lower-shifting (Default : 0) MSD : Upper-shifting (Default : 0) For manufacturers' use only. (Not for individual use) Ex) When servo parameter No.57 = 3 (6 bits) is set Point No. P32IN P16IN P8IN H 0 (00H) H H H 1 (01H) H H H 2 (02H) H H H 3 (03H) H H H 4 (04H) H H H 5 (05H) H H H 6 (06H) H H H 7 (07H) H H H 8 (08H) H L H 9 (09H) H L H 10 (0AH) H L P4IN H H H H L L L L H H H P2IN H H L L H H L L H H L P1IN H L H L H L H L H L H Description Alarm clearing instruction Moves to step parameter 1. Moves to step parameter 2. Moves to step parameter 3. Moves to step parameter 4. Moves to step parameter 5. Moves to step parameter 6. Moves to step parameter 7. Moves to step parameter 8. Moves to step parameter 9. Moves to step parameter 10. • • • 59 (3BH) 60 (3CH) 61 (3DH) 62 (3EH) 63 (3FH) • • • L L L L L L L L L L L L L L L H L L L L L H H L L L H L H L Moves to step parameter 59. Moves to step parameter 60. High-speed jog operation (negative) High-speed jog operation (positive) Homing instruction Output signal (Analog signal) Speed monitor output Torque monitor output Signal ground Output Signals (Analog) and Their Functions Application Speed monitor signal output • The number of point inputs can be set by servo parameter No.57. • The logic of point input can be changed by servo parameter No.58. The table above describes the case where servo parameter No.58 is "1: Point input valid by closed connection with COM–". In the case of "0: Point input valid by opened connection with COM–", "H" and "L" are reversed. SP SV.Pr07 Control mode 0 to 4 Motor speed 5 to 9 Command speed <Notes> • H indicates the opened contact condition and L the closed contact condition. Function Code • The content of the output signal varies depending on Pr07 (Speed monitor (IM) selection). • You can set up the scaling with Pr07 value. Function • Feeds out the voltage in proportion to the motor speed with polarity. + : rotates to CCW – : rotates to CW • Feeds out the voltage in proportion to the command speed with polarity. + : rotates to CCW – : rotates to CW • Point number of "High-speed jog operation (negative)", "High-speed jog operation (positive)", and "Homing instruction" depends on the setting of servo parameter No.57. – B30 – – B31 – 3. System Configuration and Wiring Application Torque monitor Function Code IM signal output SV.Pr08 Control mode 0, 11,12 Torque command 1–5 Positional deviation • The content of output signal varies depending on Pr08 (Torque monitor (IM) selection). • You can set up the scaling with Pr08 value. Function • Feeds out the voltage in proportion to the motor torque command with polarity. + : generates CCW torque – : generates CW torque • Feeds out the voltage in proportion to the positional deviation pulse counts with polarity. + : positional command to CCW of motor position – : positional command to CW of motor position 4. Parameter Outline of Parameter This driver is equipped with various parameters to set up its characteristics and functions. This section describes the outline of each parameter. Read and comprehend very well so that you can adjust this diver in optimum condition for your running requirements. <Remarks> The parameter numbers not be mentioned in this section are not for individual use but for manufacturers' use .Do not change these parameters from the default setting. How to Set • You can refer and set up the parameter with either one of the following. 1) console (DV0P4420, option) 2) combination of the setup support software, "PANATERM®" (Option, DV0P4460: Japanese / English version) and PC. <Note> For setup of the parameters on PC screen, refer to the instruction manual of the "PANATERM®". Outline of PANATERM® With the PANATERM®, you can execute the followings. 1) Setup and storage of parameters, and writing to the memory (EEPROM). 2) Monitoring of I/O and pulse input and load factor. 3) Display of the present alarm and reference of the error history. 4) Data measurement of the wave-form graphic and bringing of the stored data. 5) Normal auto-gain tuning 6) Frequency characteristic measurement of the machine system. How to Connect RS232 connection cable (option) DV0P1960 (for DOS/V machines) Connect to CN X4 Connect to CN X4 Setup disc of setup support software, PANATERM® • DV0P4460 : Japanese / English version (option) Console : DV0P4420 (option) <Remarks> • Connect the console connector to the connector, CN X4 of the driver securely. • Do not pull the cable to insert/unplug. – B32 – – B33 – 4. Parameter Setup with the Console Composition of Parameters Display LED (6-digit) All of LED will flash when error occurs, and switch to error display screen. Display LED (in 2 digits) Parameter No. is displayed at parameter setup mode. Point No. is displayed at teaching mode. • Servo parameter Group Servo parameter Function selection Adjustment Press this to shift the digit for data change. Press these to change data or execute selected action of parameter. Numerical value increases by pressing , , decreases by pressing . SET Button Press this to shift each mode which is selected by mode switching button to EXECUTION display. Mode Switching Button Press this to switch 7 kinds of mode. 6) Auxiliary function mode 1) Monitor mode • Alarm clear 2) Teaching mode • Absolute encoder clear • Target position settings established 7) Copy mode by teaching • Copying of parameters from • Test operation the driver to the console. 3) Parameter setup mode • Copying of parameters from 4) EEPROM write mode the console to the driver. 5) Normal auto-gain tuning mode Position Control Input signals Sequence The data for the parameters is set after the mode has been switched to the parameter setup mode. For details on operation, refer to the instruction manual provided with the console. Full-Closed Control – B34 – Servo parameter No. 01 to 03, 07,08,0B, 0C,0F 10 to 1E, 27 to 2E Outline You can select a control mode, and set up a baud rate. You can set up servo gains (1st and 2nd) of position, velocity, integration, etc, and time constants of various filters. 20 to 26, Parameters related to Real Time 2F Auto-Gain Tuning. You can set up a mode and select a mechanical stiffness. 30 to 35 You can set up parameters related to gain switching(1st 2nd) 44 to 46, You can set up dividing of encoder 4C, 4D output pulse. 53 to 5D You can set up the logic of input signals and the number of point input. 5E to 5F You can set up a torque limit of torque command. 60, 64, 65, You can set up detecting 67 to 6E conditions of output signals, such as positioning-completion. You can also set up a deceleration/stop action at main power-off, at alarm output and at servo-off, and clear condition of the deviation counter. 70, 72, 73 You can set up actions of protective functions. 78 to 7C You can set up dividing of external scale. – B35 – 4. Parameter • 16-bit positioning parameter Group 16-bit positioning parameter Motor speed Acceleration and Deceleration Homing Jog operation Others List of Servo Parameters 16-bit positioning Outline parameter No. 00 to 0F You can set speed data of step operation. 10 to 1F You can set acceleration and deceleration data of step operation. 30 to 3B You can set data for homing. 40 to 45 You can set data for jog operation. 48 to 54 You can set data for teaching or operation direction and so on. • 32-bit positioning parameter 32-bit positioning Outline parameter No. 00 to 03 You can set data for offset or maximum movement. Group 32-bit positioning parameter • Step parameter Outline Operation mode Position/waiting time Speed Acceleration Deceleration Block Servo parameter No. Set up of parameter Range Default Unit 01 02*1 03 07 08 0B*1 0C*1 0F 7-segment LED status for console, initial condition display Control mode Torque limit selection Speed monitor (SP) selection Torque monitor (IM) selection Absolute encoder set up Baud rate of RS232 Node address 0 to 15 0, 6 0 to 3 0 to 9 0 to 12 0 to 2 0 to 5 1 0 1 3 0 1 2 – – – – – – – – – (Read Only) *2 Related control mode P, F P, F P, F P, F P, F P, F P, F P, F *2 Depend on Rotary switch of the front panel. Parameters for Adjustment of Time Constant for Gains and Filters Group Step parameter Parameters for Functional Selection Specifying the positioning procedure. ABS (absolute position), INC (relative position), Rotary (rotation coordinates), and Dwell time (standby time) Inputting the coordinate data for positioning. When dwell time is selected in operation mode, set the standby time. Selecting a speed selection number in positioning. Setting the speed by 16-bit positioning parameter. Selecting an acceleration speed selecting number in positioning. Setting the speed by 16-bit positioning parameter. Selecting a deceleration speed selecting number in positioning. Setting the speed by 16-bit positioning parameter. Choosing either single operation or block operation. Servo parameter No. 10 11 12 13 14 15 16 18 19 1A 1B 1C 1D 1E Default Related control mode 1st position loop gain P, F 0 to 3000 <63> <32> 1/s 1st velocity loop gain P, F 1 to 3500 <35> <18> Hz P, F ms 1st velocity loop integration time constant 1 to 1000 <16> <31> P, F 0 to 5 – 1st speed detection filter <0> P, F 0 to 2500 <65> <126> 0.01ms 1st torque filter time constant P, F 0.1% Velocity feed forward –2000 to 2000 <300> P, F 0.01ms Feed forward filter time constant <50> 0 to 6400 P, F 1/s 2nd position loop gain 0 to 3000 <73> <38> P, F Hz 2nd velocity loop gain 1 to 3500 <35> <18> P, F ms 2nd velocity loop integration time constant 1 to 1000 <1000> P, F – 0 to 5 <0> 2nd speed detection filter P, F 0 to 2500 <65> <126> 0.01ms 2nd torque filter time constant P, F Hz 1st notch frequency 100 to 1500 1500 P, F – 1st notch width selection 2 0 to 4 Set up of parameter Range A to D to C-frame F-frame Unit <Notes> • For parameters with suffix of "*1", change will be validated after the reset of the control power. • In this document, following symbols represent each mode. Symbol Control mode Setup value of servo parameter No.02 P Position control 0 F Full-Closed control 6 – B36 – • For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up servo parameter No.21 (Setup of Real-time auto-gain tuning mode) to 0 (invalid) when you want to adjust manually. * In this documentation, each mode is represented by the following symbols P : Position control, F : Full-closed control. – B37 – 4. Parameter Servo parameter No. Set up of parameter Default Unit 0 to 1 100 to 1500 <0> 1500 – Hz Related control mode P P, F 0 to 4 0 to 99 2 0 – – P, F P, F 44*1 45*1 0.1Hz – 0.1Hz P, F P, F P, F 4C 4D*1 – P, F 27 28 Velocity observer 2nd notch frequency 29 2A 2nd notch width selection 2nd notch depth selection 2B 2C 2D 1st vibration suppression frequency 0 to 2000 2nd vibration suppression frequency 0 to 2000 0 0 0 2E 2nd vibration suppression filter 0 1st vibration suppression filter –200 to 2000 –200 to 2000 20 21 22 23 24 25 26 2F*3 Set up of parameter Range Inertia ratio 0 to 10000 Real time auto tuning set up 0 to 7 Machine stiffness at auto tuning 0 to 15 Adaptive filter mode 0 to 2 Vibration suppression filter switching selection 0 to 2 Normal auto tuning motion setup 0 to 7 Software limit set up 0 to 1000 Adaptive filter frequency 0 to 64 Default A to D to C-frame F-frame <250> 1 4 1 1 0 0 10 0 Related control mode % P, F – P, F – P, F – P, F – P, F – P, F 0.1rev P, F – P, F Unit *3 this parameter will be automatically set up when the adaptive filter is validated (servo parameter No.23, “Setup of adaptive filter mode” is “1”, and you cannot set this up at your discretion. Set up servo parameter No.23, “Setup of adaptive filter mode” to “0” (invalid) to clear this parameter. Parameters for Adjustment (2nd Gain Switching Function) Servo parameter No. 30 31 32 33 34 35 Set up of parameter Range Default Unit 2nd gain action set up 1st control switching mode 1st control switching delay time 1st control switching level 1st control switching hysteresis Position loop gain switching time 0 to 1 0 to 10 0 to 10000 0 to 20000 0 to 20000 0 to 10000 <1> <10> <30> <50> <33> <20> – – 166µs – – (1+Setup value) x 166µs Related control mode P, F P, F P, F P, F P, F P, F * In this documentation, each mode is represented by the following symbols P : Position control, F : Full-closed control. – B38 – Servo parameter No. 46*1 Range Default Unit Numerator of output pulse ratio 1 to 32767 10000 – Related control mode P, F Denominator of output pulse ratio Pulse output logic inversion Smoothing filter 0 to 32767 0 to 3 0 to 7 10000 0 1 – – – P, F P, F P, F 0 to 31 0 – P, F Range Default Unit Set up of parameter FIR filter set up Parameters for Input signals Servo parameter No. Parameters for Auto-Gain Tuning Servo parameter No. Parameters for Position Control Range 53 54 55 56 57*1 58 59 5A*1 Over-travel inhibit input valid 0 to 1 1 – Related control mode P, F Over-travel inhibit input logic Over-travel inhibit input operation setting Home sensor input logic 5B 5C*1 5D*1 Multi-function input 2 Signal logic Multi-function input 2 Selection logic Servo-ON input valid 0 to 1 0 to 3 0 to 1 0 to 3 0 to 1 0 to 1 0 to 6 0 to 1 0 1 1 2 1 1 0 1 – – – – – – – – P, F P, F P, F P, F P, F P, F P, F P, F 0 to 6 0 to 1 0 1 – – P, F P, F Range Default Unit 0 to 500 0 to 500 <500>*4 <500>*4 % % Related control mode P, F P, F Set up of parameter Selecting the number of input points Point specifying input logic setting Multi-function input 1 Signal logic Multi-function input 1 Signal selection Parameters for Torque limit Servo parameter No. 5E 5F Set up of parameter 1st torque limit 2nd torque limit <Notes> • For parameters with suffix of "*1", change will be validated after the reset of the control power. *4 Defaults of Pr5E and Pr5F vary depending on the combination of the driver and the motor. • For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up Pr21 (Setup of Realtime auto-gain tuning mode) to 0 (invalid) when you want to adjust manually. – B39 – 4. Parameter List of 16-bit Positioning Parameters Parameters for Sequence Servo parameter No. 60 64 65 67 68 69 6A 6B 6C*1 6D*1 6E Set up of parameter Range In-position range 0 to 32767 Output signal selection 0 to 1 Undervoltage error response at main power-off 0 to 1 Error response at main power-off 0 to 9 Error response action 0 to 3 Sequence at Servo-OFF 0 to 9 Mechanical brake delay at motor standstill 0 to 100 Mechanical brake delay at motor in motion 0 to 100 External regenerative resistor set up 0 to 3 Main power-off detection time 35 to 1000 Emergency stop torque set up 0 to 500 Default A, C to B-frame F-frame 131 0 1 0 0 0 0 0 3 0 35 0 Related control mode Pulse P, F – P, F – P, F – P, F – P, F – P, F 2ms P, F 2ms P, F – P, F 2ms P, F – P, F Unit Parameters for Protective function Servo parameter No. 70 72 73 Set up of parameter Position deviation error level Overload level Overspeed level Range Default 0 to 32767 0 to 500 0 to 20000 25000 0 0 Related control mode 256Pulse P, F % P, F r/min P, F Unit Set up of parameter Range 78*1 79*1 Numerator of external scale ratio 0 to 32767 Multiplier of numerator of external scale ratio 0 to 17 7A*1 Denominator of external scale ratio 1 to 32767 7B*1 Setup of hybrid deviation excess 1 to 10000 7C*1 External scale direction 0 to 1 Default Unit 10000 0 10000 100 0 – – – 16 X external scale pulses – Related control mode F F F F F <Notes> • For parameters with suffix of "*1", change will be validated after the reset of the control power. – B40 – 16-bit positioning parameter No. 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F Set up of parameter 1st speed 2nd speed 3rd speed 4th speed 5th speed 6th speed 7th speed 8th speed 9th speed 10th speed 11th speed 12th speed 13th speed 14th speed 15th speed 16th speed Range Default Unit 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 to 6000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min r/min Related control mode P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F Parameters for Acceleration and Deceleration Parameters for Full-Closed Control Servo parameter No. Parameters for Motor speed 16-bit positioning parameter No. 10 11 12 13 14 15 16 17 Set up of parameter 1st acceleration 1st S-shaped acceleration 1st deceleration 1st S-shaped deceleration 2 nd acceleration 2 nd S-shaped acceleration 2 nd deceleration 2 nd S-shaped deceleration Range Default Unit 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 0 0 0 0 0 0 0 ms ms ms ms ms ms ms ms Related control mode P, F P, F P, F P, F P, F P, F P, F P, F * In this documentation, each mode is represented by the following symbols P : Position control, F : Full-closed control. – B41 – 16-bit positioning parameter No. 18 19 1A 1B 1C 1D 1E 1F Set up of parameter 3rd acceleration 3rd S-shaped acceleration 3rd deceleration 3rd S-shaped deceleration 4 th acceleration 4 th S-shaped acceleration 4 th deceleration 4 th S-shaped deceleration Range Default Unit 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 0 0 0 0 0 0 0 ms ms ms ms ms ms ms ms Related control mode P, F P, F P, F P, F P, F P, F P, F P, F Other Parameters 16-bit positioning parameter No. 48 49 Set up of parameter Range Default Unit 0 Pulse Related control mode P, F 0 1 ms – P, F P, F 50*1 51*1 Teaching movement amount setting 0 to 32767 Instantaneous stop deceleration time 0 to 10000 Operation direction setting 0 to 1 Wrap around permission 0 to 1 52*1 Sequential operation setting 0 to 1 0 0 – – P, F P, F 53 Sequential operation maximum point number 54*1 Block operation type 0 to 60 0 to 1 0 0 – – P, F P, F Range Default Unit Related control mode Parameters for Homing 16-bit positioning parameter No. 30 31 32 33 34 35 36 37 38*1 39 3A 3B Set up of parameter Homing speed (fast) Homing speed (slow) Homing offset speed Homing acceleration Homing deceleration Homing direction Homing type Home complete type Homing skip Bumping detection time Torque limit for bumping homing Homing Z-phase count setting Range Default Unit 0 to 6000 0 to 6000 0 to 6000 0 to 10000 0 to 10000 0 to 1 0 to 7 0 to 1 0 to 1 0 to 10000 0 to 100 0 to 100 0 0 0 0 0 0 0 0 0 0 0 0 r/min r/min r/min ms ms – – – – ms % – Related control mode P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F P, F Parameters for Jog operation 16-bit positioning parameter No. 40 41 42 43 44 45 Set up of parameter Range Default Unit Jog speed (low) Jog speed (high) Acceleration setting in jog operation Setting of S-shaped acceleration in jog operation Setting of deceleration in jog operation Setting of S-shaped deceleration in jog operation 0 to 6000 0 to 6000 0 to 10000 0 to 1000 0 to 10000 0 to 1000 0 0 0 0 0 0 r/min r/min ms ms ms ms – B42 – Related control mode P, F P, F P, F P, F P, F P, F List of 32-bit Positioning Parameters 32-bit positioning parameter No. Set up of parameter 00*1 Home offset –2147483647 to 2147483647 0 Pulse P, F 01*1 Setting of maximum movement in plus direction 0 to 2147483647 0 Pulse P, F 02*1 Setting of maximum movement in minus direction –2147483648 to 0 Movement per rotation in rotation coordinates 0 to 2147483647 0 0 Pulse Pulse P, F P, F 03*1 List of Step Parameters Step parameter No. Set up of parameter Operation mode 01H to 3CH Position/waiting time Speed Acceleration Deceleration Block Range Default Unit ABS/INC/Rotary/Dwelltime Incremental – –2147483648 0 Pulse/10ms to 2147483647 V1 to V16 V1 – A1 to A4 A1 – D1 to D4 D1 – Single/Block Single – Related control mode P, F P, F P, F P, F P, F P, F <Notes> • For parameters with suffix of "*1", change will be validated after the reset of the control power. * In this documentation, each mode is represented by the following symbols P : Position control, F : Full-closed control. – B43 – 5. Protective Functions Protective Function (What Is Error Code ?) <Protective function table> • Various protective functions are equipped in the driver. When these are triggered, the motor will stall due to error, the driver will turn the Servo-Alarm output (ALM) to off (open). Error code No. 11 Error code No. Control power supply under- voltage protection 44 Protective function • Error status ands their measures • During the error status, the error code No. will be displayed on the front panel LED, and you cannot turn Servo-ON. 12 Over-voltage protection 13 Main power supply under-voltage protection 47 14 * Over-current protection 48 • You can clear the error status by turning on the alarm clear input for 120ms or longer. 15 * Over-heat protection 49 16 Over-load protection 50 • When overload protection is triggered, you can clear it by turning on the alarm clear signal 10 sec or longer after the error occurs. You can clear the time characteristics by turning off the connection between L1C and L2C or r and t of the control power supply of the driver. • You can also clear the above error by operating the "PANATERM®". <Remarks> • When the protective function with a prefix of "*" in the protective function table is triggered, you cannot clear with alarm clear input (A-CLR). For resumption, shut off the power to remove the cause of the error and re-enter the power. • Following errors will not be stored in the error history. Control power supply under-voltage protection (Error code No. 11) Main power supply under-voltage protection (Error code No. 13) EEPROM parameter error protection (Error code No. 36) EEPROM check code error protection (Error code No. 37) Emergency stop input error protection (Error code No. 39) External scale auto recognition error protection (Error code No. 93) Motor auto recognition error protection (Error code No. 95) 45 51 23 * Over-regeneration load protection * Encoder communication error protection * Encoder communication data error protection 24 Position deviation excess protection 54 25 * Hybrid deviation excess error protection 55 18 21 26 Over-speed protection 52 53 – B44 – Warning code No. Over-load warning 18 Over-regeneration warning 40 Battery warning 88 Fan-lock warning 89 External scale warning Absolute status error protection * Encoder Z-phase error protection * Encoder CS signal error protection * External scale status 0 error protection * External scale status 1 error protection * External scale status 2 error protection * External scale status 3 error protection * External scale status 4 error protection * External scale status 5 error protection Homing error protection Undefined data error protection 28 * External scale communication data error 69 29 Deviation counter overflow protection 70 * Present position overflow error protection 34 Software limit protection 71 Drive prohibition detection error protection 35 * External scale communication error protection 72 36 * EEPROM parameter error protection * EEPROM check code error protection 82 37 39 Emergency stop input error protection 95 * Maximum movement limit error protection * ID setting error protection * External scale auto recognition error protection * Motor auto recognition error protection 93 Absolute system down error protection Other 41 * Absolute counter over error protection No. 40 42 Absolute over-speed error protection Warning function 16 * Absolute single turn counter error protection * Absolute multi-turn counter error protection 68 Warning Function • The MINAS-A4P Series outputs a warning signal before its protective function is activated, enabling you to check the overload and other error conditions in advance. The warning code (about 2 seconds) will alternate at about 4 seconds intervals with on 7-segment LED of front panel when the warning is on. Protective function – B45 – * Other error 6. Maintenance and Inspections Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation. Notes on Maintenance and Inspection 1) Turn on and turn off should be done by operators or inspectors themselves. 2) Internal circuit of the driver is kept charged with high voltage for a while even after power-off. Turn off the power and allow 15 minutes or longer after LED display of the front panel has gone off, before performing maintenance and inspection. 3) Disconnect all of the connection to the driver when performing megger test (Insulation resistance measurement) to the driver, otherwise it could result in breakdown of the driver. Guideline for Parts Replacement Use the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any error have occurred. Prohibited Product Cooling fan General and normal running condition Ambient conditions : 30˚C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day. Perform the daily and periodical inspection as per the items below. Daily inspection Periodical inspection Cycles Daily Annual Component Smoothing condenser Inspection Items and Cycles Type Disassembling for inspection and repair should be carried out only by authorized dealers or service company. Aluminum electrolytic capacitor (on PCB) Driver Rush current preventive relay Items to be inspected • Ambient temperature, humidity, speck, dust or foreign object • Abnormal vibration and noise • Main circuit voltage • Odor • Lint or other particles at air holes • Cleanness at front portion of the driver and connecter • Damage of the cables • Loose connection or misalignment between the motor and machine or equipment • Pinching of foreign object at the load • Loose tightening • Trace of overheat • Damage of the terminals Rush current preventive resistor Bearing Oil seal Encoder Motor Battery for absolute encoder <Notes> Inspection cycle may change when the running conditions of the above change. Motor with gear reducer Gear reducer – B46 – Standard replacement cycles (hour) Note Approx. 5 years 2 to 3 years (10,000 to 30,000 hours) Approx. 5 years Approx. 100,000 times (depending on working condition) Approx. 20,000 times (depending on working condition) 3 to 5 years (20,000 to 30,000 hours) 5000 hours 3 to 5 years (20,000 to 30,000 hours) Life time varies depending on working conditions. Refer to the instruction manual attached to the battery for absolute encoder. 10,000 hours – B47 – These hours or cycles are reference. When you experience any error, replacement is required even before this standard replacement cycle. 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments EC Directives The EC Directives apply to all such electronic products as those having specific functions and have been exported to EU and directly sold to general consumers. Those products are required to conform to the EU unified standards and to furnish the CE marking on the products. However, our AC servos meet the relevant EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servos can meet EC Directives. Installation Environment Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC60664-1 (e.g. Install the driver in control panel with IP54 protection structure.) Control box Controller EMC Directives MINAS Servo System conforms to relevant standard under EMC Directives setting up certain model (condition) with certain locating distance and wiring of the servo motor and the driver. And actual working condition often differs from this model condition especially in wiring and grounding. Therefore, in order for the machine to conform to the EMC Directives, especially for noise emission and noise terminal voltage, it is necessary to examine the machine incorporating our servos. Insulated power supply for interface Noise filter for signal lines Power supply Circuit breaker Ground-fault breaker (RCD) Noise filter Conformed Standards Subject Motor Surge absorber Conformed Standard IEC60034-1 IEC60034-5 UL1004 CSA22.2 No.100 EN50178 UL508C EN55011 Conforms to Low-Voltage Directives Radio Disturbance Characteristics of Industrial, Scientific and Medical (ISM) Radio-Frequency Equipment Motor/ EN61000-6-2 Immunity for Industrial Environments Motor IEC61000-4-2 Electrostatic Discharge Immunity Test and IEC61000-4-3 Radio Frequency Electromagnetic Field Immunity Test driver IEC61000-4-4 Electric High-Speed Transition Phenomenon/Burst Immunity Test IEC61000-4-5 Lightening Surge Immunity Test IEC61000-4-6 High Frequency Conduction Immunity Test Standards referenced by EMC Directives IEC61000-4-11 Instantaneous Outage Immunity Test IEC : International Electrotechnical commission E N : Europaischen Normen EMC : Electromagnetic Compatibility UL : Underwriters Laboratories CSA : Canadian Standards Association CN X5 Driver Noise filter for signal CN X1 lines L1 L2 CN X2 L3 U V W L1C L2C Motor M RE CN X6 Protective earth (PE) Power Supply +10% +10% 100V type : Single phase, 100V to 115V 50/60Hz –15% –15% (A, B and C-frame) +10% +10% 200V type : Single phase, 200V to 240V 50/60Hz –15% –15% (B, C-frame) +10% +10% 200V type : Single/3-phase, 200V to 240V 50/60Hz –15% –15% (C, D-frame) +10% +10% 200V type : 3-phase, 200V to 230V 50/60Hz –15% –15% (E, F-frame) (1) This product is designed to be used at over-voltage category (Installation category) II of EN 50178:1997. If you want to use this product un over-voltage category (Installation category) III, install a surge absorber which complies with EN61634-11:2002 or other relevant standards at the power input portion. (2) Use an insulated power supply of DC12 to 24V which has CE marking or complies with EN60950 <Precautions in using options> Use options correctly after reading operation manuals of the options to better understand the precautions. Take care not to apply excessive stress to each optional part. Install a circuit breaker which complies with IEC Standards and UL recognizes (Listed and marked) between power supply and noise filter. – B48 – – B49 – Circuit Breaker 7. Conformity to EC Directives and UL Standards Noise Filter Surge Absorber When you install one noise filter at the power supply for multi-axes application, contact to a manufacture of the noise filter. Voltage specifications Option part No. Manufacturer’s part No. Applicable driver (frame) Manufacturer for driver DV0P4170 Single phase 100V/200V SUP-EK5-ER-6 A and B-frame Okaya Electric Ind. 100.0±2.0 88.0 75.0 7.0 Option part No. DV0P1450 Terminal cover (transparent) 5.0 Provide a surge absorber for the primary side of noise filter. <Remarks> Take off the surge absorber when you execute a dielectric test to the machine or equipment, or it may damage the surge absorber. 53.1±1.0 Voltage specifications for driver 3-phase 200V Manufacturer's part No. R . A .V-781BXZ-4 Manufacturer Okaya Electric Ind. 1 1 2 2 IN UL-1015 AWG16 3 4 2 F 41±1 OUT L1 1 5 3 Screw for cover M3 6 R Cx1 Option part No. DV0P4190 Cx1 Voltage specifications for driver Single phase 100/200V Manufacturer's part No. R . A .V-781BWZ-4 Manufacturer Okaya Electric Ind. Body Voltage specifications 6-6M L A B E L IN OUT 2-ø5.5 (13) (18) 90±1.0 120 – B50 – 1 4 2 5 3 6 1 2 281 2-ø5.5 x 7 150 +30 200 -0 Option part No. Manufacturer’s part No. Applicable driver (frame) Manufacturer for driver DV0P3410 Three-phase 200V 3SUP-HL50-ER-6B F-frame Okaya Electric Ind. Circuit diagram 11±1 ø4.2±0.2 Circuit diagram 1 UL-1015 AWG16 4.5±0.5 G A B C D E F G H K L DV0P4180 115 105 95 70 43 10 52 5.5 M4 M4 DV0P4220 145 135 125 70 50 10 52 5.5 M4 M4 28.5±1 Cover 5.5±1 Cy1 M4 286±3.0 270 255±1.0 240 3 Circuit diagram H 10 5.5±1 (11.6) (13.0) 6-M4 Earth terminal M4 E 4 Manufacturer’s part No. Applicable driver (frame) Manufacturer 3SUP-HQ10-ER-6 C-frame Okaya Electric Ind. 3SUP-HU30-ER-6 D and E-frame LABEL Circuit diagram 28.5±1 2 A B C D ø4.2±0.2 4.5±0.5 3-phase 200V 3 Cx +30 200 -0 12.0 Voltage specifications for driver Cx 281 Option part No. DV0P4180 DV0P4220 L Cy Cy 2–ø4.5 2–ø4.5 x 6.75 L R 10.0 LABEL 50.0 60.0 2.0 OUT 1 11±1 Circuit diagram IN 41±1 – B51 – 2 7. Conformity to EC Directives and UL Standards Noise Filter for Signal Lines * 13±1 DV0P1460 Option part No. Manufacturer's part No. ZCAT3035-1330 Manufacturer TDK Corp. 30±1 Install noise filters for signal lines to all cables (power cable, motor cable, encoder cable and interface cable) 39±1 * In case of D-frame, install 3 noise 34±1 Mass: 62.8g filters at power line. <Caution> Fix the signal line noise filter in place to eliminate excessive stress to the cables. Ground-Fault Breaker Install a type B ground fault breaker (RCD) at primary side of the power supply. Grounding (1) Connect the protective earth terminal ( ) of the driver and the protective earth terminal (PE) of the control box without fail to prevent electrical shocks. (2) Do not make a joint connection to the protective earth terminals ( ). 2 terminals are provided for protective earth. <Note> For driver and applicable peripheral equipments, refer to P.B14 "Driver and List of Applicable Peripheral Equipments" . 8. Built-in Holding Brake In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to the servo is shut off. Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion. Output Timing of BRK-OFF Signal • For the brake release timing at power-on, or braking timing at Servo-OFF/Servo-Alarm while the motor is in motion, refer to the technical reference. (DV0P4490) • With the parameter, servo parameter No.6B (Setup of mechanical brake action while the motor is in motion), you can set up a time between when the motor enters to a free-run from energized status and when BRK-OFF signal turns off (brake will be engaged), when the Servo-OFF or alarm occurs while the motor is in motion. <Notes> 1. The lining sound of the brake (chattering and etc.) might be generated while running the motor with built-in brake, however this does not affect any functionality. 2. Magnetic flux might be generated through the motor shaft while the brake coil is energized (brake is open). Pay an extra attention when magnetic sensors are used nearby the motor. Specifications of Built-in Holding Brake Conformity to UL Standards Observe the following conditions of (1) and (2) to make the system conform to UL508C (File No. E164620). (1) Use the driver in an environment of Pollution Degree 2 or 1 prescribed in IEC606641. (e.g. Install in the control box with IP54 enclosure.) (2) Install a circuit breaker or fuse which are UL recognized (Listed marked) between the power supply and the noise filter without fail. For the rated current of the circuit breaker or fuse, refer to P.14, "Driver and List of Applicable Peripheral Equipments". Use a copper cable with temperature rating of 60˚C or higher. Tightening torque of more than the max. values (M4:1.2N • m, M5: 2.0N • m) may break the terminal block. (3) Over-load protection level Over-load protective function will be activated when the effective current exceeds 115% or more than the rated current based on the time characteristics. Confirm that the effective current of the driver does not exceed the rated current. Set up the peak permissible current with servo parameter No.5E (Setup of 1st torque limit) and servo parameter No.5F (Setup 2nd torque limit). – B52 – Motor series MSMD MAMA MQMA MSMA 750W Rotor Engaging Releasing Exciting Permissible Permissible Releasing inertia time time current DC A voltage work (J) per total work x 10 –4 one braking x 103J ms ms* (at cool-off) kg • m2 0.002 35 or less 0.25 39.2 4.9 DC2V 10 or less 1.27 or more 0.018 50 or less 0.30 137 44.1 or more 2.45 or more 0.075 70 or less 20 or less 0.35 196 147 Motor output 50W, 100W 200W, 400W Static friction torque N •m 0.29 or more 100W 0.29 or more 0.03 50 or less 200W, 400W 1.27 or more 0.09 60 or less 1.0kW 4.9 or more 0.25 1.5kW, 2.0kW 7.8 or more 3.0kW 11.8 or more 4.0kW, 5.0kW 16.1 or more 0.33 1.35 15 or less 50 or less 15 (100) 80 or less 110 or less (Continues to next page) – B53 – or less 50 (130) or less 0.29 DC1V 137 44.1 0.41 or more 196 147 0.74 0.81 196 DC2V 392 490 or more 0.90 1470 2156 8. Built-in Holding Brake Motor series MDMA Rotor Engaging Releasing Exciting Permissible Permissible Releasing inertia time time current DC A voltage work (J) per total work x 10 –4 ms ms* (at cool-off) one braking x 103J kg • m2 70 (200) 80 or less 4.9 or more 0.59 588 1.0kW 780 or less 1.35 100 or less 50 (130) 0.79 1176 1.5kW, 2.0kW 13.7 or more 1470 Motor output 3.0kW Static friction torque N •m 110 or less or less 16.1 or more 4.0kW 21.5 or more 4.25 5.0kW 24.5 or more 4.7 90 or less 500W, 1.0kW 4.9 or more 1.5kW 13.7 or more MFMA MGMA 100 or less 4.9 or more 1.35 1.5kW 7.8 or more 4.7 2.5kW 21.6 or more 4.5kW 31.4 or more 900W 13.7 or more 2.0kW 24.5 or more 3.0kW, 4.5kW 58.8 or more 8.75 1.35 50 (130) or less or less 80 or less 70 (200) or less 35 (150) or less 150 or less 100 or less 80 or less 4.7 or less 70 (200) 25 (200) 4.7 400W or less or less 1.35 2.0kW to 5.0kW 24.5 or more 35 (150) 25 (200) 80 or less MHMA 9. Dynamic Brake 150 or less 100 (450) or less 50 (130) or less 25 (200) or less 50 (130) or less 0.90 1470 2156 1.10 1078 2450 1.30 1372 2940 0.59 588 784 0.79 1176 1470 1372 2940 0.59 588 784 0.83 1372 2940 0.75 1470 0.79 1176 1470 1372 2940 1.30 DC2V or more 1470 2156 This driver is equipped with a dynamic brake for emergency stop. Pay a special attention to the followings. <Caution> 1.Dynamic brake is only for emergency stop. Do not start/stop the motor by turning on/off the Servo-ON signal (SRV-ON). Or it may damage the dynamic brake circuit of the driver. The motor becomes a dynamo when driven externally, and shorting current runs while this dynamic brake is activated and might cause smoking or fire. 2. Dynamic brake is a short-duration rating, and designed for only emergency stop. Allow approx. 3 minutes pause when the dynamic brake is activated during high-speed running. • You can activate the dynamic brake in the following cases. 1) when the main power is turned off 2) at Servo-OFF 3) when one of the protective function is activated. In the above cases from 1) to 3), you can select either activation of the dynamic brake or making the motor free-run during deceleration or after the stop, with parameter. Note that when the control power is off, the dynamic brake will be kept activated. 1.3 1.4 • Excitation voltage is DC24V±10%. • Values represent the ones with DC-cutoff using a surge absorber for holding brake. Values in ( ) represent those measured by using a diode (V03C by Renesas Technology Corp.). • Above values (except static friction torque, releasing voltage and excitation current) represent typical values. • Backlash of the built-in holding brake is kept ±1˚or smaller at ex-factory point. • Permissible angular acceleration : 30000rad/s2 for MAMA series 10000rad/s2 for MSMD, MQMA, MSMA MDMA,MHMA MFMA and MGMA series • Service life of the number of acceleration/deceleration with the above permissible angular acceleration is more than 10 million times. (Life end is defined as when the brake backlash drastically changes.) – B54 – – B55 – 10. Check of the Combination of the Driver and the Motor This drive is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications. Incremental Specifications, 2500P/r <Remarks> Do not use in other combinations than those listed below. Power supply Single phase, 200V 3-phase, 200V Single phase, 100V Single phase, 200V Motor series MAMA Ultra low inertia MQMA Low inertia Applicable motor Rated Model rotational speed 5000r/min 3000r/min Single phase, 100V Single phase, 200V MSMD Low inertia 3000r/min Single/3-phase, 200V 3-phase, 200V Single/3-phase, 200V 3-phase, 200V Single/3-phase, 200V 3-phase, 200V MSMA Low inertia MDMA Middle inertia MHMA High inertia 3000r/min 2000r/min 2000r/min MAMA012P1* MAMA022P1* MAMA042P1* MAMA082P1* MQMA011P1* MQMA021P1* MQMA041P1* MQMA012P1* MQMA022P1* MQMA042P1* MSMD5AZP1* MSMD011P1* MSMD021P1* MSMD041P1* MSMD5AZP1* MSMD012P1* MSMD022P1* MSMD042P1* MSMD082P1* MSMA102P1* MSMA152P1* MSMA202P1* MSMA302P1* MSMA402P1* MSMA502P1* MDMA102P1* MDMA152P1* MDMA202P1* MDMA302P1* MDMA402P1* MDMA502P1* MHMA052P1* MHMA102P1* MHMA152P1* MHMA202P1* MHMA302P1* MHMA402P1* MHMA502P1* – B56 – Applicable driver Rated output 100W 200W 400W 750W 100W 200W 400W 100W 200W 400W 50W 100W 200W 400W 50W 100W 200W 400W 750W 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW 500W 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW Model Frame MADDT1207P MBDDT2210P MCDDT3520P MDDDT5540P MADDT1107P MBDDT2110P MCDDT3120P MADDT1205P MADDT1207P MBDDT2210P MADDT1105P MADDT1107P MBDDT2110P MCDDT3120P A-frame B-frame C-frame D-frame A-frame B-frame C-frame A-frame A-frame B-frame A-frame B-frame C-frame MADDT1205P A-frame MADDT1207P MBDDT2210P B-frame MCDDT3520P C-frame MDDDT5540P D-frame Power supply Single/3-phase, 200V 3-phase, 200V Single/3-phase, 200V 3-phase, 200V Applicable motor Rated Model rotational speed MFMA Middle inertia 2000r/min MGMA Middle inertia 1000r/min MFMA042P1* MFMA152P1* MFMA252P1* MFMA452P1* MGMA092P1* MGMA202P1* MGMA302P1* MGMA452P1* Applicable driver Rated output 400W 1.5kW 2.5kW 4.5kW 900W 2.0kW 3.0kW 4.5kW Model Frame MCDDT3520P MDDDT5540P MEDDT7364P MFDDTB3A2P MDDDT5540P MFDDTA390P C-frame D-frame E-frame F-frame D-frame MFDDTB3A2P F-frame <Note> Suffix of " * " in the applicable motor model represents the motor structure. Absolute/Incremental Specifications, 17-bit <Remarks> Do not use in other combinations than those listed below. Power supply Single phase, 200V 3-phase, 200V Single phase, 100V Single phase, 200V MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P Single phase, 100V MDDDT3530P D-frame MDDDT5540P MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P Single phase, 200V MCDDT3520P C-frame MDDDT3530P D-frame MDDDT5540P MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P Motor series Motor series Applicable motor Rated Model rotational speed MAMA Ultra low inertia 5000r/min MQMA Low inertia 3000r/min MSMD Low inertia 3000r/min Single/3-phase, 200V 3-phase, 200V MSMA Low inertia 3000r/min MAMA012S1* MAMA022S1* MAMA042S1* MAMA082S1* MQMA011S1* MQMA021S1* MQMA041S1* MQMA012S1* MQMA022S1* MQMA042S1* MSMD5AZS1* MSMD011S1* MSMD021S1* MSMD041S1* MSMD5AZS1* MSMD012S1* MSMD022S1* MSMD042S1* MSMD082S1* MSMA102S1* MSMA152S1* MSMA202S1* MSMA302S1* MSMA402S1* MSMA502S1* (continues to next page) – B57 – Applicable driver Rated output 100W 200W 400W 750W 100W 200W 400W 100W 200W 400W 50W 100W 200W 400W 50W 100W 200W 400W 750W 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW Model Frame MADDT1207P MBDDT2210P MCDDT3520P MDDDT5540P MADDT1107P MBDDT2110P MCDDT3120P MADDT1205P MADDT1207P MBDDT2210P MADDT1105P MADDT1107P MBDDT2110P MCDDT3120P A-frame B-frame C-frame D-frame A-frame B-frame C-frame A-frame A-frame B-frame A-frame B-frame C-frame MADDT1205P A-frame MADDT1207P MBDDT2210P B-frame MCDDT3520P C-frame MDDDT5540P D-frame MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P 10. Check of the Combination of the Driver and the Motor Single/3-phase, 200V 3-phase, 200V Single/3-phase, 200V 3-phase, 200V Single/3-phase, 200V 3-phase, 200V MDMA Middle inertia 2000r/min MHMA High inertia 2000r/min MFMA Middle inertia 2000r/min MGMA Middle inertia 1000r/min MDMA102S1* MDMA152S1* MDMA202S1* MDMA302S1* MDMA402S1* MDMA502S1* MHMA052S1* MHMA102S1* MHMA152S1* MHMA202S1* MHMA302S1* MHMA402S1* MHMA502S1* MFMA042S1* MFMA152S1* MFMA252S1* MFMA452S1* MGMA092S1* MGMA202S1* MGMA302S1* MGMA452S1* Applicable driver Rated output 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW 500W 1.0kW 1.5kW 2.0kW 3.0kW 4.0kW 5.0kW 400W 1.5kW 2.5kW 4.5kW 900W 2.0kW 3.0kW 4.5kW Model Frame For detail specifications, refer to engineering material or downloaded Instruction Manual from our Web Site. MDDDT3530P D-frame MDDDT5540P MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P Input power supply 3-phase, 200V Applicable motor Rated Model rotational speed MCDDT3520P C-frame MDDDT3530P D-frame MDDDT5540P MEDDT7364P E-frame MFDDTA390P F-frame MFDDTB3A2P MCDDT3520P MDDDT5540P MEDDT7364P MFDDTB3A2P MDDDT5540P MFDDTA390P MFDDTB3A2P C-frame D-frame E-frame F-frame D-frame F-frame Basic specifications Single/3-phase, 200V Motor series Main circuit power 100Vline Control circuit power Type A, B Type C, D 200VType E, F line Type Control A to D circuit Type power E, F Temperature Operation Humidity conditions Height above the sea Vibration Control method Control mode Main circuit power Encoder feedback External scale feedback Control signal <Notes> 1) Suffix of " * " in the applicable motor model represents the motor structure. 2) Default of the driver is set for the incremental encoder specifications. When you use in absolute, make the following operations. a) Install a battery for absolute encoder. b) Switch the parameter servo parameter No.0B (Absolute encoder setup) from "1 (default)" to "0". 3) No wiring for back up battery is required when you use the absolute 17-bit encoder in incremental. Input Output Pulse signal Output Setup Front panel Regeneration Dynamic brake Position Instantaneous speed observer control Vibration reducing control Full- External scale division gradual closed related increase setting range The number of points Function Operation mode Common Power supply 10. General specifications Auto tuning Real time Normal mode Unnecessary wiring mask function Division function of encoder feedback pulse Protection Hardware error function Software error Alarm data trace back function – B58 – +10% Single-phase 100 to 115V –15% 50/60Hz +10% Single-phase 100 to 115V –15% 50/60Hz +10% Single-phase 200 to 240V –15% 50/60Hz +10% Single/three-phase 200 to 240V –15% 50/60Hz +10% Three-phase 200 to 230V –15% 50/60Hz +10% Single-phase 200 to 240V –15% 50/60Hz +10% Single-phase 200 to 230V –15% 50/60Hz Operation temperature: 0 to 55 degrees Storage temperature: –20 to 80 degrees Operation/storage humidity 90%RH or less (no condensation) Height above the sea level: 1000 m or less 2 5.88 m/s or less, 10 to 60 Hz (Continuous operation at resonance point is not allowed) IGBT PWM method, sinusoidal drive Select Position control or Full-closed control by parameter. 17 Bit (resolution: 131072) 7-serial absolute encoder 2500 p/r (resolution: 10000) 5-serial incremental encoder Compatible with ST771 and AT500 made by Mitutoyo Corporation CW over-travel inhibit, CCW over-travel inhibit, Home sensor, Emergency stop, Point specifying x6 Servo-ON, Strobe, Multi- function input x2 Servo alarm, Brake release signal, Present position output x6, Positioning completion / Output during deceleration, Motor operation condition, Encoder pulse (A/B/Z-phase) or external scale pulse (EXA/EXB-phase)is output by the line driver. For encoder Z-phase pulse, an open collector output is also available. Setup with Panaterm® or a console is available. (Panaterm® and a console are sold separately) [1] 7-segment LED 2-digit [2] Analogue monitor pin (velocity monitor and torque monitor) Type A-B : No internal regenerative resist (external only) Type C-F : internal regenerative resist (external is also available) Built in Usable Usable Ratio between the encoder pulse (numerator) and the external scale pulse (denominator) can be set within the setting range : (1 to 10000 x 2(0–17))/(1 to 10000) maximum 60 points Homing operation, Jog operation, Step operation, Continuous block operation, Combined block operation, Sequential operation, Teaching (need a console sold separately) Load inertia is determined at real time in the state of actual operation and gain corresponding to the rigidity is set automatically. Load inertia is determined by driving the equipment with operation command within the amplifier and gain corresponding to the rigidity is set automatically. The following control input signal can be masked: CW over-travel inhibit, CCW over-travel inhibit, multi function input1 and 2 , point specifying input(P8-IN,P16-IN,P32-IN), Servo-ON The number of pulses can be set up arbitrarily. (at the maximum encoder pulse) Overload, undervoltage, overspeed, overload, overheat, over current, encoder error, etc. Large positional deviation, Undefined data error , EEPROM error, etc. Traceable up to 14 alarm data including present alarm data. – B59 – After-Sale Service (Repair) Repair Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacture or the dealer of the machine or equipment. Cautions for Proper Use • This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed. • Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product. • Consult us if the application of this product is under such special conditions and environments as nuclear energy control, aerospace, transportation, medical equipment, various safety equipments or equipments which require a lesser air contamination. • We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. • If the motor shaft is not electrically grounded, it may cause an electrolytic corrosion to the bearing, depending on the condition of the machine and its mounting environment, and may result in the bearing noise. Checking and verification by customer is required. • Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related. • Please be careful when using in an environment with high concentrations of sulphur or sulphuric gases, as sulphuration can lead to disconnection from the chip resistor or a poor contact connection. • Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble. Technical information Technical information of this product (Instruction Manual, CAD data) can be downloaded from the following web site. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html MEMO (Fill in the blanks for reference in case of inquiry or repair.) Date of purchase Model No. M DD M MD M MA Dealer Tel : ( ) - Motor Company Matsushita Electric Industrial Co., Ltd. 7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Tel : (81)-72-871-1212 – B60 – MEMO