Process Change Notice #1104211 ____________________________________________________________________________________________________ User Registration Register today to create your account on Silabs.com. Your personalized profile allows you to receive technical document updates, new product announcements, “how-to” and design documents, product change notices (PCN) and other valuable content available only to registered users. http://www.silabs.com/profile PCN Date: 21Apr11 Effective Date: 26Jul11 Title: Si4702/03-C19 Family 3x3mm QFN Change to Copper Wire Bond Material - ASEKR Originator: Sheila Alvarez Phone: 65 6511 7757 Dept: Operations Customer Contact: Kathy Haggar Phone: 512-532-5261 Dept: Inside Sales PCN Type: Assembly Discontinuance Package Test Datasheet Fabrication Product Revision Packing Labeling Location Other Last Order Date: 26Jul11 PCN Details Description of Change: Silicon Laboratories, Inc (Silicon Labs) is pleased to announce the adoption of copper wire used as the wire bond material for the Si4702/03-C19 product family 3x3mm QFN packages at Advanced Semiconductor Engineering in Korea (ASEKR). ASEKR is an existing assembly site for Silicon Laboratories and is certified for ISO9001, ISO14001, ISO/TS 16949 and is a Sony Green Partner. Supplier ASEKR (Au wire) ASEKR (Cu wire) SPIL Unisem Leadframe Half Etched, Cu C7025, Ring AgPlating Half Etched, Cu C7025, Ring Ag-Plating Etched, EFTEC 64T Pre-Plating Cu C194, Half Etched, Ring-Ag Plating Die Attach Hitachi EN4900GC Hitachi EN4900GC Sumitomo 1033BF Ablebond 8290 Wire bond Mold Compound 1.0 mil Au wire 0.9mil CuPd wire 1.0 mil Au wire Sumitomo EME- G700 Sumitomo EME- G700 Sumitomo EME- G770 1.0 mil Au wire Sumitomo EMEG7700HCD Lead finish Sn 100 (Matte Tin) Sn 100 (Matte Tin) Sn 100 (Matte Tin) Sn 100 (Matte Sn) Reason for Change: This change provides equivalent electrical performance and minimizes the effect of cost increases from gold. Impact on Form, Fit, Function, Quality, Reliability: There is no impact on form, fit, function, quality or reliability. Devices assembled at ASEKR using copper wire as the bond material are identical to existing products in form, fit and function. There is no change required for board layout or soldering profiles. The devices meet all of the same Moisture Sensitivity Level (MSL) specifications and are a direct drop-in replacement for existing packages. There are no changes to the mechanical specifications or drawing. The devices continue to meet all RoHS requirements where applicable. W7206F1 Process Change Notice Form rev AA The information contained in this document is PROPRIETARY to Silicon Laboratories, Inc. and shall not be reproduced or used in part or whole without Silicon Laboratories’ written consent. The document is uncontrolled if printed or electronically saved. Pg 1 Process Change Notice #1104211 ____________________________________________________________________________________________________ Product Identification: This PCN applies to devices using the following ordering part numbers: Affected Order Part Numbers (OPN) SI4702-C19-GM SI4703-C19-GM SI4702-C19-GMR SI4703-C19-GMR The part number is marked on the device as shown in the example/s below: Line 1 Mark: Product ID 0219 for Si4702-C19-GM 0319 for Si4703-C19-GM Line 2 Mark: TTTT = Trace Code Line 3 Mark: YWW = Date Code Line 2 of the Assembly Purchase Order form Last digit of the current year (Y) and the work week (WW) of the assembly date Last Date of Unchanged Product: 26Jul11 Following the Effective Date of this PCN, Silicon Labs will utilize both copper wire and/or gold wire as the bond material for Si4702/03-C19 product family 3x3mm QFN packages assembled at ASEKR. Qualification Samples: Available upon request. Please contact your local Silicon Laboratories sales representative to order samples. A list of Silicon Laboratories sales representatives may be found at www.silabs.com. Customer Early Acceptance Sign Off: Customers may approve early PCN acceptance by completing the information below: Early Acceptance Date: Name: Company: Email your early Acceptance approval to: [email protected] Qualification Data: See Appendix A for the Qualification Report of all approved assembly materials. The Qualification result is PASSED. ICP and MDDS reports are available upon request. A list of Silicon Laboratories sales representatives is available at www.silabs.com. W7206F1 Process Change Notice Form rev AA The information contained in this document is PROPRIETARY to Silicon Laboratories, Inc. and shall not be reproduced or used in part or whole without Silicon Laboratories’ written consent. The document is uncontrolled if printed or electronically saved. Pg 2 Process Change Notice #1104211 ____________________________________________________________________________________________________ Appendix A: Si4702/03-C19-GM Copper Wire Qualification Report Si4702/03-C19, TSMC Fabrication, ASEKR Assembly except as noted Test Name Lot ID or Start Fail/Pass or End Notes Q23521 0/78 1 Q23544 0/78 1 3 lots Vcc=3.6V, 96 hours Q23548 0/78 1 0/234 JA104 Q25083 0/80 1 Q23546 0/78 1 Q23549 0/78 1 Q25083 0/80 1 Q25109 0/79 1 6 lots Q25115 0/76 1 0/471 Q23616 0/78 1 Q23617 0/78 1 3 lots Q23618 0/78 1 0/234 Test Condition Qualification Summary Status Test Group A – Accelerated Environment Stress Tests - ASEKR JA110 HAST 130°C, 85%RH Cond C: -65°C to 150°C Temp Cycle 3 lots, N=>25 3 lots, N=>25 500 cycles JA103 HTSL 150°C, 1000hr 3 lots, N=>25 Pass Pass Pass Test Group A – Accelerated Environment Stress Tests - ASEKR - Copper Wire JA110 HAST Temp Cycle HTSL Q29856 0/29 1 Q29848 0/30 1 3 lots Vcc=5.5V, 192 hours Q29840 0/28 1 0/87 JA104 Q29858 0/26 1 Q29850 0/26 1 3 lots 2000 cycles Q29842 0/26 1 0/78 JA103 Q29857 0/28 1 Q29849 0/28 1 3 lots Q29841 0/28 1 0/84 Q24692 0/80 1 Q24774 0/80 1 3 lots Vcc=3.6V, 96 hours Q24469 0/80 1 0/240 JA104 Q24689 0/80 1 Q24772 0/80 1 3 lots 500 cycles Q24470 0/80 1 0/240 JA103 Q24554 0/80 1 Q24714 0/80 1 3 lots Q24788 0/80 1 0/240 130°C, 85%RH Cond C: -65°C to 150°C 150°C, 2000 hours 3 lots, N=>25 3 lots, N=>25 3 lots, N=>25 Pass Pass Pass Test Group A – Accelerated Environment Stress Tests - Unisem JA110 HAST Temp Cycle HTSL 130°C, 85%RH Cond C: -65°C to 150°C 150°C, 1000hr 3 lots, N=>25 3 lots, N=>25 3 lots, N=>25 Pass Pass Pass W7206F1 Process Change Notice Form rev AA The information contained in this document is PROPRIETARY to Silicon Laboratories, Inc. and shall not be reproduced or used in part or whole without Silicon Laboratories’ written consent. The document is uncontrolled if printed or electronically saved. Pg 3 Process Change Notice #1104211 ____________________________________________________________________________________________________ Appendix A: Si4702/03-C19-GM Copper Wire Qualification Report (cont) Si4702/03-C19, TSMC Fabrication, ASEKR Assembly except as noted Test Name Lot ID or Start Fail/Pass or End Notes 423506.1 0/25 1 423881.1 0/25 1 3 lots Vcc=3.6V, 96 hours 424560.1 0/25 1 0/75 JA104 423506.1 0/25 1 423881.1 0/25 1 3 lots 500 cycles 424560.1 0/25 1 0/75 JA103 423506.1 0/25 1 423881.1 0/25 1 3 lots 424560.1 0/25 1 0/75 Q24610 0/80 Q24973 0/125 3 lots Vcc=3.6V, 1000 hours Q25007 0/130 0/335 JA108 Q24611 0/80 Test Condition Qualification Summary Status Test Group A – Accelerated Environment Stress Tests - SPIL JA110 HAST Temp Cycle HTSL 130°C, 85%RH Cond C: -65°C to 150°C 150°C, 1000hr 3 lots, N=>25 3 lots, N=>25 3 lots, N=>25 Pass Pass Pass Test Group B – Accelerated Lifetime Simulation Tests JA108 HTOL LTOL 125°C, Dynamic -10°C, Dynamic 3 lots, N=>77 1 lot, N=>32 1 lot Vcc=3.6V, 1000 hours 0/80 JA108 125°C, Dynamic ELFR Vcc=3.6V, 1000 hours 3 lots, N=>500 Pass Q24555 0/501 Q24713 0/502 Q24790 0/502 Q25008 0/502 Q25060 0/1003 Q27432 0/993 Pass 6 lots 3 0/4003 Pass W7206F1 Process Change Notice Form rev AA The information contained in this document is PROPRIETARY to Silicon Laboratories, Inc. and shall not be reproduced or used in part or whole without Silicon Laboratories’ written consent. The document is uncontrolled if printed or electronically saved. Pg 4 Process Change Notice #1104211 ____________________________________________________________________________________________________ Appendix A: Si4702/03-C19-GM Copper Wire Qualification Report (cont) Si4702/03-C19, TSMC Fabrication, ASEKR Assembly except as noted Test Name Test Condition Qualification Lot ID or Start Fail/Pass or End Q24453 0/3 Q24454 0/3 Notes Summary Status Test Group E – Electrical Verification JA114 ESD-HBM 1 lot, N=>3 ±1kV 2 ±2kV Pass JA115 ESD-MM 1 lot, N=>3 Q25031 0/3 Q24455 0/3 ±40V 2 ±125V Pass JC101 ESD-CDM 1 lot, N=>3 JESD78 Latch Up ±200mA 1 lot, N=>6 Overvoltage = 5.8V Q24452 0/3 ASEKR ±750V Q29422 0/3 ASEKR, Cu ±1000V Q28689 0/3 SPIL ±1250V Q24752 0/6 2 25C Q24753 0/6 2 85C Pass Pass W7206F1 Process Change Notice Form rev AA The information contained in this document is PROPRIETARY to Silicon Laboratories, Inc. and shall not be reproduced or used in part or whole without Silicon Laboratories’ written consent. The document is uncontrolled if printed or electronically saved. Pg 5