© Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 ■ Overview ■ Configuration Installation Note: • Beam angle is the width of the cone where the energy density is half of the peak energy density Emission • The peak energy density cone is directly in front of and in line with the antenna • There is signal transmitted outside of the beam angle; therefore false targets may be detected 4 4° SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter for continuous monitoring of solids and liquids to a range of 100 m (329 ft). ■ Benefits • Rugged stainless steel design for industrial applications • 78 GHz high frequency provides very narrow beam, virtually no mounting nozzle noise, and optimal reflection from sloped solids • Aimer option to direct beam to area of interest, such as draw point of cone • Lens antenna is highly resistant to product buildup • Air purge connection is included for self-cleaning of extremely sticky solids • Local display interface (LDI) allows local programming and diagnostics ■ Application SITRANS LR560’s plug and play performance is ideal for most solids applications and long range liquid applications, including those with extreme dust and high temperatures to 200 ºC (392 ºF). Unique design allows safe and simple programming using the Intrinsically Safe handheld programmer without having to open the instrument’s lid. SITRANS LR560 includes an optional graphical local display interface (LDI) that improves setup and operation using an intuitive Quick Start Wizard, and echo profile display for diagnostic support. Startup is easy using the Quick Start wizard with a few parameters required for basic operation. SITRANS LR560 measures practically any solids material to a range of 100 m (328 ft). • Key Applications: cement powder, plastic powder/pellets, grain, coal, wood powder, fly ash Aiming will assist in measuring material in the cone SITRANS LR560 installation, dimensions in mm (inch) 4/284 Siemens FI 01 · 2016 © Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 ■ Technical specifications Power supply Mode of operation Measuring principle Radar level measurement Frequency 78 GHz FMCW Minimum detectable distance 400 mm (15.75 inch) from sensor reference point Maximum measuring range1) • 40 m (131 ft) version • 100 m (328 ft) version Output Analog output 4 ... 20 mA Communications • HART • Optional: PROFIBUS PA • Optional: FOUNDATION Fieldbus Fail-safe • Programmable as high, low or hold (Loss of Echo) • NE43 programmable 4 ... 20 mA/HART Nominal 24 V DC (max. 30 V DC) with max. 550 PROFIBUS PA/FOUNDATION Fieldbus 13.5 mA 9 ... 32 V DC, per IEC 61158-2 Certificates and approvals General CSAUS/C, CE, FM Radio Europe (R&TTE), FCC, Industry Canada, RCM Hazardous • Europe/International • US/Canada Performance (according to reference conditions IEC60770-1) Maximum measured error (including 5 mm (0.2 inch) hysteresis and non-repeatability)2) Rated operating conditions (according to reference conditions IEC60770-1) • China • Brazil Installation conditions Indoor/outdoor Programming • Ambient temperature -40 ... +80 °C (-40 ... +176 °F) • Installation category I Intrinsically Safe Siemens handheld programmer • Approvals for handheld programmer • Pollution degree 4 • Location Ambient conditions (enclosure) Medium conditions Dielectric constant r > 1.6 Process temperature and pressure See chart below IECEx SIR 09.0149X ATEX II 1D, 1/2D, 2D Ex ta IIIC T139 ºC Da ATEX II 3G Ex nA II T4 Gc Ex nL IIC T4 Gc FM/CSA Class II, Div. 1, Groups E, F, G Class III T4 FM/CSA Class I, Div. 2, Groups A, B, C, D, T4 NEPSI Ex nA II T4 Ex nL IIC T4 DIP A20 TA, T139 ºC INMETRO Ex na IIC T4 Gc Ex ta IIIC T139 ºC Da Infrared receiver IS model: ATEX II 1GD Ex ia IIC T4 Ga Ex iaD 20 T135 °C Ta = -20 ... +50 °C CSA/FM Class I, II, and III, Div. 1, Groups A, B, C, D, E, F, G, T6 Ta = 50 °C Handheld communicator HART communicator 375/475 Design PC SIMATIC PDM, AMS, PACTware Enclosure • Construction • Conduit entry • Purge inlet • Lens material Display (local) Graphic local user interface including quick start wizard and echo profile displays • Degree of protection • Weight • Optional local display interface 316L/1.4404 stainless steel M20 x 1.5, or ½" NPT via adapter 1/8" NPT, 30 cfm at max. 100 psi • 40 m version: PEI • 100 m version: PEEK Damage to lens could result from continuous purging/cleaning (due to abrasive solids). Recommended to purge/clean only a few seconds every hour. Type 4X/NEMA 4X, Type 6/NEMA 6, IP68 3.15 kg (6.94 lb) including 3 inch flange Graphic LCD, with bar graph representing level Process connections • Universal flat-faced flanges3) • 3, 4, 6 inch/80, 100, 150 mm, 304 stainless steel • 3, 4, 6 inch/80, 100, 150 mm, 316L/1.4404 or 316L/1.4435 stainless steel • Universal stamped flange3) 3, 4, 6 inch/80, 100, 150 mm, 304 stainless steel • Aimer flanges3) 3, 4, 6 inch/80, 100, 150 mm, polyurethane powder-coated cast aluminum 1) From sensor reference point Under severe EMI/EMC environments per IEC61326-1 or NAMUR NE21, the device error may increase to a maximum of 25 mm (1 inch) 3) Universal flange mates with EN 1092-1 (PN16)/ASME B16.5 (150 lb)/ JIS 2220 (10K) bolt hole pattern. 2) Process temperature and pressure Version Stainless steel Aimer flange: -1 ... 0.5 bar Aimer flange: -1 ... 3.0 bar 40 m -40 ... +100 °C (-40 ... +212 °F) -40 ... +100 °C (-40 ... +212 °F) -40 ... +100 °C (-40 ... +212 °F) 100 m -40 ... +200 °C (-40 ... +392 °F) -40 ... +200 °C (-40 ... +392 °F) -40 ... +120 °C (-40 ... +248 °F) Siemens FI 01 · 2016 4/285 4 © Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 . Selection and Ordering data Article No. Selection and Ordering data SITRANS LR560 2-wire, 78 GHz FMCW radar level transmitter for continuous monitoring of solids and liquids to a range of 100 m (329 ft). Order handheld programmer separately 7ML5440- Further designs Please add "-Z" to Article No. and specify Order code(s). 77 7 0 0 - 77 77 Plug M12 with mating connector1)2)3) Plug 7/8" with mating connector1)3)7) Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Measuring-point number/identification (max. 27 characters); specify in plain text Manufacturer's test certificate: M to DIN 55350, Part 18 and to ISO 9000 Inspection Certificate Type 3.1 per EN 102044) NAMUR NE43 compliant, device preset to failsafe < 3.6 mA5) Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Measurement and process temperature range 40 m (131 ft) max range, -40 ... +100 °C 100 m (329 ft) max range, -40 ... +200 °C 0 1 Process connection Universal flat-faced flange fits ANSI/DIN/JIS flanges 4 80 mm/3 inch, 304 stainless steel 100 mm/4 inch, 304 stainless steel 150 mm/6 inch, 304 stainless steel A B C 80 mm/3 inch, 316L stainless steel 100 mm/4 inch, 316L stainless steel 150 mm/6 inch, 316L stainless steel D E F 80 mm/3 inch, painted aluminum, with integral aimer1) 100 mm/4 inch, painted aluminum, with integral aimer1) 150 mm/6 inch, painted aluminum, with integral aimer1) Universal stamped flange fits ANSI/DIN/JIS flanges G 80 mm/3 inch, 304 stainless steel2) 100 mm/4 inch, 304 stainless steel2) 150 mm/6 inch, 304 stainless steel2) K L M Enclosure (with cable inlet) Stainless steel, 1 X ½" NPT Stainless steel, 1 X M20 x 1.5 (plastic gland included) Pressure rating 0.5 bar g (7.5 psi g) maximum 3 bar g (40 psi g) maximum Output/communication 4 ... 20 mA, HART PROFIBUS PA FOUNDATION Fieldbus Operating Instructions for HART device English German Note: The Operating Instructions should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the ATEX Quick Start and Operating Instructions library. H A B Approvals General Purpose, FM, CSAUS/C, Industry Canada, FCC, CE, R&TTE, RCM CSA/FM Class I, Div. 2, Groups A, B, C, D, Class II, Div. 1, Groups E, F, G, Class III, Industry Canada, FCC ATEX II 3G Ex nA/nL, 1D, 1/2D, 2D Ex ta, INMETRO CE, R&TTE, RCM Local display interface Without With 1) 2) Operating Instructions for PROFIBUS PA device English German Note: The Operating Instructions should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the ATEX Quick Start and Operating Instructions library. J Operating Instructions for FOUNDATION Fieldbus device English German Note: The Operating Instructions should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the ATEX Quick Start and Operating Instructions library. 0 1 A B C A B C 1 2 Rated to 120 ºC max. when used with Pressure rating option 1 Available with Pressure Rating option 0 only We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix 4/286 Siemens FI 01 · 2016 Order code A50 A55 Y15 C11 C12 N07 Article No. A5E34647946 A5E36852429 A5E34648471 A5E36852435 A5E34648692 A5E36852443 © Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 ■ Options Accessories Hand Programmer, Intrinsically safe Local display interface Sun Shield Cover, 304 stainless steel Housing lid with window One metallic cable gland M20 x 1.5, rated -40 ... +80 °C (-40 ... +176 °F), HART6) One metallic cable gland M20 x 1.5, rated -40 ... +80 °C (-40 ... +176 °F), PROFIBUS PA6) SITRANS RD100, loop powered display - see Chapter 7 SITRANS RD200, universal input display with Modbus conversion - see Chapter 7 SITRANS RD300, dual line display with totalizer and linearization curve and Modbus conversion - see Chapter 7 SITRANS RD500 web, universal remote monitoring solution for instrumentation - see Chapter 7 7ML1930-1BK 7ML1930-1FJ 7ML1930-1FK 7ML1930-1FL 7ML1930-1AP Handheld programmer Sun shield cover (304 stainless steel) Article number: 7ML1930-1BK Article number: 7ML1930-1FK 7ML1930-1AQ 7ML5741-... 7ML5740-... 7ML5744-... 7ML5750-... 4 For applicable back up point level switch - see point level measurement section 1) 2) 3) 4) 5) 6) 7) Available with Approval option A only Available with Enclosure option B only Available with Output/communication options B and C only Available with Pressure rating option 1 only Available with Output/communication option A only Product shipped with plastic cable gland, rated to -20 °C. If -40 °C rating required, then metallic cable gland is recommended Only available with enclosure option A (NPT thread) SITRANS LR560 handheld programmer and sun shield cover We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix Siemens FI 01 · 2016 4/287 © Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 ■ Characteristic curves Temperature derating curve Ambient temperature 90 80 Ambient temperature (°C) 70 Process temperature 4 60 50 40 30 40 m version 100 m version 20 10 0 50 100 150 200 250 Process temperature (°C) SITRANS LR560 temperature derating curve ■ Dimensional drawings Flat flange 4” (DN100) and 6” (DN150) aimer flange* 3” (DN80) aimer flange 166.1(6.54) Cable gland Lid lock Grounding lug Cable gland Cable gland Grounding lug Purge plug 166.1 (6.54) Grounding lug 176 (6.93) Purge plug Process connection: 9.6 (0.38) 3” (DN80) aimer flange Process connection: flat flange 110 (4.33) 3” (DN80): 200 (7.87) 4” (DN100): 229 (9.02) 6” (DN150): 285 (11.22) Sensor reference point 200 (7.87) Stamped flange Process connection: 4” (DN100) and 6” (DN150) aimer flange 22.3 (0.92) 4” (DN100): 229 (9.02) 6” (DN150): 285(11.22) 110 (4.33) 29 716 Process connection: stamped flange 6 (0.24) 110 (4.33) 3” (DN80): 200 (7.87) 4” (DN100): 234 (9.21) 6” (DN150): 290 (11.42) SITRANS LR560, dimensions in mm (inch) 4/288 Siemens FI 01 · 2016 A 110 (4.33) 10º max. 5º max. * C Spanner wrench included 176 (6.93) Purge plug 027 A5E 4” (DN100) 6” (DN150) A 53.2 (2.09) 60 (2.36) 9.6 (0.38) © Siemens AG 2016 Level Measurement Continuous level measurement - Radar transmitters SITRANS LR560 Specials ■ Schematics ■ Selection and ordering data SITRANS LR560 Specials Cable gland (or NPT cable entry) Article No. SITRANS LR560 Electronics Modules Cable shield (if used) Connect the wires to the terminals as shown: the polarity is identified on the terminal block. Notes: 1. Depending on the approval rating, glands and plugs may be supplied with your instrument. 2. DC terminal shall be supplied from a source providing electrical isolation between the input and output, to meet the applicable safety requirements of IEC 61010-1. 3. All field wiring must have insulation suitable for rated input voltages. 4. Use shielded twisted pair cable (14 ... 22 AWG) for HART version. 5. Separate cables and conduit may be required to conform to standard instrumentation wiring practices or electrical codes. SITRANS LR560 connections SITRANS LR560 Electronics Module, HART, 100 m range, compatible with 7ML54401XX00XAXX, no enclosure or process connection included. 7ML1830-3AC SITRANS LR560 Electronics Module, PROFIBUS PA, 100 m range, compatible with 7ML54401XX00XBXX, no enclosure or process connection included. 7ML1830-3AH SITRANS LR560 Electronics Module, FOUNDATION Fieldbus, 100 m range, compatible with 7ML54401XX00XCXX, no enclosure or process connection included. 7ML1830-3AJ SITRANS LR560 Electronics Module, HART, 40 m range, compatible with 7ML54400XX00XAXX, no enclosure or process connection included. 7ML1830-3AK SITRANS LR560 Electronics Module, PROFIBUS PA, 40 m range, compatible with 7ML54400XX00XBXX, no enclosure or process connection included. 7ML1830-3AL SITRANS LR560 Electronics Module, FOUNDATION Fieldbus, 40 m range, compatible with 7ML54400XX00XCXX, no enclosure or process connection included. 7ML1830-3AM SITRANS LR560 Miscellaneous Spare Kits Kit, lid gasket, EPDM 7ML1830-3AA Kit, wrench for 4" and 6" Aimers 7ML1830-3AB Kit, O-rings for 3" Aimer 7ML1830-3AD Kit, O-rings for 4" Aimer 7ML1830-3AE Kit, O-rings for 6" Aimer 7ML1830-3AF Kit, lid screw and purge plug set with hex keys 7ML1830-3AG Kit, lid, no window 7ML1830-3AP Customers interested in a custom designed device should consult a local sales person. For more information, please visit http://www.automation.siemens.com/aspa_app. Siemens FI 01 · 2016 4/289 4