Q3 2012 Reliability Monitor Report

Reliability
Monitor
Report
High Temperature Operating Life
Data Retention Bake
Temperature Cycle
Temperature & Humidity Bias/ HAST
Steam Pressure Pot
Third QUARTER 2012
Table of Contents
1. Executive Summary
1
2. HTOL (sorted by product BU)
2
3. HTOL (sorted by technology)
3-4
4. Data Retention Bake (sorted by product BU)
5
5. Data Retention Bake (sorted by technology)
6
6. Temperature Cycle
7
7. Temperature Humidity Bias & HAST
8
8. Steam Pressure Pot
9
9. Failure Rate Calculations
10
10. Definitions
11
RELIABILITY MONITOR REPORT
Reliability Monitor Report
Date:
Oct 11, 2013
Executive Summary
The intent of the Reliability Monitor Program is to measure the reliability of previously
qualified devices on a quarterly basis. This is achieved by selecting representative
devices within a process, package or business unit and performing a series of reliability
tests to ensure that the reliability has maintained over time. Listed below are the
overall results for the last quarter.
1.
High Temperature Operating Life (125° - 150°C; 0 failures)
✓ Failure Rate: 15 FITS (1,099,572 device-hours)
✓ Note: The Exponential Model is used to derive FIT rates (60% Confidence; EA = 0.6
eV). Also, Thermal and Voltage Acceleration are used to compute the overall
acceleration factor. Weighted acceleration factors (WAF) for a group of products are
calculated by taking the weighted average of each device’s acceleration factor multiplied
by its corresponding device hours. All failures were inconclusive.
2.
Data Retention Bake (150°C; 0 failures)
✓ Failure Rate: 24 FITS (320K device-hours)
✓ Note: The Exponential Model is used to derive FIT rates (60% Confidence; EA = 0.6
eV). Since there is no bias applied during testing and the stress temperature is fixed for
all devices at 150°C, the acceleration factor is 117 for all groupings.
3.
Temperature Cycle (-65°C to 150°C, 500 cycles) *
✓ Failure Rate: 0.00% (0 failures out of 320 units)
4.
Temperature Humidity Bias (85°C/85%RH) and HAST (130°C/85%RH) *
✓ Failure Rate: 0.00% (0 failures out of 4,490K device-hours)
✓ Note: A 20:1 Acceleration Factor is used to combine HAST results with THB).
5.
Steam Pressure Pot (121°C/100%RH) *
✓ Failure Rate: 0.00% (0 failures out of 320 units)
RELIABILITY MONITOR REPORT
* indicates that preconditioning is performed prior to the stress test.
1
High Temperature Operating Life
(sorted by FAMILY)
48 Hours
REJ
SS
168 Hours
REJ
SS
500 Hours
REJ
SS
1K Hours
REJ
SS
BU
QTR
APG
2
LAST 4Q
0
0
0
246
0
0
0
246
0
0
0
246
0
0
2
LAST 4Q
0
0
0
600
0
0
0
600
0
0
0
600
MEMORY
2
LAST 4Q
0
0
599
1,771
0
0
160
960
0
0
MCU
2
LAST 4Q
0
0
0
6,073
0
0
0
961
RFA
2
LAST 4Q
0
0
1,146
8,813
0
0
ATMEL
2
LAST 4Q
0
0
1,745
17,503
0
0
ASIC
Device-Hours*
WAF
EFR PPM
FITS
0
246
0
246,000
0
23
0
0
164
0
0
0
400
0
500,000
0
19
0
0
98
160
960
0
0
160
959
181,072
998,428
84
53
0
0
60
17
0
0
0
782
0
0
0
308
0
820,448
0
38
0
0
30
1,146
3,610
0
0
1,146
3,610
0
0
691
2,077
918,500
3,016,244
50
122
0
0
20
2
1,306
6,377
0
0
1,306
6,198
0
0
851
3,990
1,099,572
5,581,120
56
84
0
0
15
2
RELIABILITY MONITOR REPORT
2
High Temperature Operating Life
(sorted by TECHNOLOGY)
TECH
UHF6
UHF
48 Hours
REJ
SS
2
0
153
LAST 4Q
0
153
QTR
168 Hours
REJ
SS
0
153
0
153
500 Hours
REJ
SS
0
153
0
153
1K Hours
REJ
SS
0
0
0
0
Device-Hours*
WAF
EFR PPM
FITS
76,500
76,500
42
42
0
0
287
287
2
LAST 4Q
0
231
0
231
0
231
0
77
154,000
84
0
102
70
2
LAST 4Q
0
77
0
77
0
77
0
0
38,500
117
0
203
2
LAST 4Q
0
77
0
77
0
77
0
77
77,000
42
0
285
IL4-12KC_PC
2
LAST 4Q
0
0
77
77
0
0
77
77
0
0
77
77
0
0
77
77
77,000
77,000
42
42
0
0
285
285
BD1-2_P
2
LAST 4Q
0
0
157
157
0
0
157
157
0
0
157
157
0
0
157
157
157,000
157,000
6
6
0
0
987
987
BCDMOS
2
LAST 4Q
0
0
76
76
0
0
76
76
0
0
76
76
0
0
0
0
38,000
38,000
3
3
0
0
9,538
9,538
77K
2
LAST 4Q
0
0
73
73
0
0
73
73
0
0
73
73
0
0
73
73
73,000
73,000
96
96
0
0
130
130
40009
2
LAST 4Q
0
154
0
154
0
154
0
154
154,000
142
0
42
75K
2
LAST 4Q
0
0
379
1,967
0
0
379
687
0
0
379
687
0
0
307
615
343,000
712,440
52
241
0
0
51
5
63K
2
LAST 4Q
0
0
599
599
0
0
160
160
0
0
160
160
0
0
160
160
181,072
181,072
84
84
0
0
60
60
58K
2
LAST 4Q
0
1,652
0
333
0
154
0
77
208,884
3
0
1,476
2
LAST 4Q
0
345
0
345
0
345
0
300
322,500
21
0
133
2
LAST 4Q
0
210
0
210
0
210
0
100
155,000
16
0
376
2
LAST 4Q
0
246
0
246
0
246
0
246
246,000
23
0
164
2
LAST 4Q
0
385
0
385
0
385
0
154
269,500
142
0
24
45.5K
2
LAST 4Q
0
0
77
77
0
0
77
77
0
0
77
77
0
0
77
77
77,000
77,000
96
96
0
0
124
124
45.1 K
2
LAST 4Q
0
0
77
77
0
0
77
77
0
0
77
77
0
0
0
0
38,500
38,500
42
42
0
0
571
571
SCMOS3
SAC2NV
57K
56K
46K
45.6K
RELIABILITY MONITOR REPORT
3
High Temperature Operating Life
(sorted by TECHNOLOGY)
48 Hours
REJ
SS
168 Hours
REJ
SS
500 Hours
REJ
SS
1K Hours
REJ
SS
TECH
QTR
45201
2
LAST 4Q
0
154
0
154
0
154
0
2
LAST 4Q
0
231
0
231
0
231
2
LAST 4Q
0
631
0
231
0
40.2K
2
LAST 4Q
0
0
77
77
0
0
77
77
38.6 K
2
LAST 4Q
0
3,754
0
2
LAST 4Q
0
5,451
2
LAST 4Q
0
2
1
4
3
LAST 4Q
0
0
0
0
0
45102
40K
35K
34K
ATMEL
Device-Hours*
WAF
EFR PPM
FITS
154
154,000
142
0
42
0
0
38,500
142
0
168
231
0
231
250,200
117
0
31
0
0
77
77
0
0
0
0
38,500
38,500
117
117
0
0
203
203
231
0
231
0
231
400,104
55
0
41
0
1,658
0
1,658
0
831
1,426,564
49
0
13
292
0
100
0
100
0
99
108,716
42
0
202
1,745
6,586
5,963
3,209
17,503
0
0
0
0
0
1,306
1,469
1,711
1,891
6,377
0
0
0
0
0
1,306
1,469
1,532
1,891
6,198
0
0
0
0
0
851
744
1,120
1,275
3,990
1,099,572
1,352,116
1,560,168
1,569,264
5,581,120
56
54
132
82
84
0
0
0
0
0
15
13
4
7
2
* The Device-Hours computation includes additional read-outs not detailed in the report.
RELIABILITY MONITOR REPORT
4
Data Retention Bake
(sorted by FAMILY)
168 Hours
REJ
SS
500 Hours
REJ
SS
1K Hours
REJ
SS
BU
QTR
Device-Hours
AF
FITS
MEMORY
2
LAST 4Q
0
0
240
557
0
0
240
557
0
0
240
557
240,000
557,000
117
117
33
14
MCU
2
LAST 4Q
0
0
80
1,102
0
0
80
1,022
0
0
80
942
80,000
995,440
117
117
98
8
ATMEL
2
LAST 4Q
0
0
320
1,659
0
0
320
1,579
0
0
320
1,499
320,000
1,552,440
117
117
24
5
RELIABILITY MONITOR REPORT
5
Data Retention Bake
(sorted by TECHNOLOGY)
168 Hours
REJ
SS
500 Hours
REJ
SS
1K Hours
REJ
SS
TECH
QTR
63 K
2
LAST 4Q
0
0
160
320
0
0
160
320
0
0
160
320
160,000
320,000
117
117
49
24
58K
2
LAST 4Q
0
234
0
154
0
154
167,440
117
47
37K
2
LAST 4Q
0
0
80
80
0
0
80
80
0
0
80
80
80,000
80,000
117
117
98
98
35K
2
LAST 4Q
0
788
0
788
0
708
748,000
117
10
34K
2
LAST 4Q
0
0
80
157
0
0
80
157
0
0
80
157
80,000
157,000
117
117
98
50
19K
2
LAST 4Q
0
80
0
80
0
80
80,000
117
98
2
LAST 4Q
0
0
320
1,659
0
0
320
1,579
0
0
320
1,499
320,000
1,552,440
117
117
24
5
ATMEL
Device-Hours AF
RELIABILITY MONITOR REPORT
6
FITS
Temperature Cycle
100 Cycles
REJ
SS
200 Cycles
REJ
SS
500 Cycles
REJ
SS
1K Cycles
REJ
SS
PACKAGE
QTR
BGA
2
LAST 4Q
0
80
0
80
0
80
0
80
0.00%
2
LAST 4Q
0
79
0
79
0
79
0
79
0.00%
2
LAST 4Q
0
237
0
232
0
160
0
160
0.00%
PDIP
2
LAST 4Q
0
0
160
237
0
0
160
237
0
0
160
237
0
0
160
237
0.00%
0.00%
PLCC
2
LAST 4Q
0
79
0
79
0
79
0
79
0.00%
SOIC
2
LAST 4Q
0
0
160
320
0
0
160
320
0
0
160
320
0
0
160
320
0.00%
0.00%
TQFP
2
LAST 4Q
0
308
0
149
0
77
0
72
0.00%
2
LAST 4Q
0
0
320
1,340
0
0
320
1,176
0
0
320
1,032
0
0
320
1,027
0.00%
0.00%
LGA
MLF / QFN
ATMEL
RELIABILITY MONITOR REPORT
% Defective
7
Temperature Humidity Bias / HAST
Temperature Humidity Bias
HAST
168 Hours 500 Hours 1K Hours 100 Hours Device-Hours* % Defective
REJ SS REJ SS REJ SS REJ SS
PACKAGE
QTR
MLF / QFN
2
LAST 4Q
0
693
0
693
0
693
0
0
1,078
4,161
2,156,000
9,015,000
0.00%
0.00%
2
LAST 4Q
0
154
0
154
0
153
0
616
1,385,500
0.00%
2
LAST 4Q
0
308
0
308
0
154
0
0
231,000
0.00%
2
LAST 4Q
0
1,155
0
1,155
0
1,000
0
0
2,245
6,179
4,490,000
13,435,500
0.00%
0.00%
TQFP
TRANS
ATMEL
RELIABILITY MONITOR REPORT
8
Steam Pressure Pot
96 Hours
REJ
SS
168 Hours
REJ
SS
240 Hours
REJ
SS
PACKAGE
QTR
BGA
2
LAST 4Q
0
80
0
80
0
80
0.0%
2
LAST 4Q
0
80
0
80
0
80
0.0%
2
LAST 4Q
0
234
0
157
0
156
0.0%
PDIP
2
LAST 4Q
0
0
160
237
0
0
160
237
0
0
160
237
0.0%
0.0%
PLCC
2
LAST 4Q
0
80
0
80
0
80
0.0%
SOIC
2
LAST 4Q
0
0
160
320
0
0
160
320
0
0
160
320
0.0%
0.0%
TQFP
2
LAST 4Q
0
296
0
0
0
0
0.0%
2
LAST 4Q
0
0
320
1,327
0
0
320
954
0
0
320
953
0.00%
0.00%
LGA
MLF / QFN
ATMEL
RELIABILITY MONITOR REPORT
% Defective
9
Failure Rate Calculations
Failure Rate:
χ2
λ =
where,
λ
χ2
α
n
AF
DH
=
=
=
=
=
=
(1 −
α
100
, 2⋅n + 2 )
⋅ 109
2 ⋅ AF ⋅ DH
Failure Rate (FITS)
Failure Estimate
Confidence Level (60% or 90%)
Number of Failures
Overall Acceleration Factor (TAF x VAF)
Device Hours
Thermal Acceleration:
TAF
where,
TAF
EA
k
T
f
s
P
θJA
=
=
=
=
=
=
=
=
= e

ea 
1
1
⋅
−

k  Tf + ( Pf ⋅θ JAf ) Ts + ( Ps ⋅θ JAs ) 
Thermal Acceleration Factor
Activation Energy (eV)
Boltzman’s Constant (8.617 x 10-5 eV/°K)
Temperature (°K)
Field Conditions
Stress Conditions
Power Dissipation (W)
Thermal Resistance Coefficient - Junction to Ambient (°C/W)
Voltage Acceleration:
VAF
where,
VAF
Vs
Vn
Z
=
=
=
=
= eZ⋅
[ VS − Vn ]
Voltage Acceleration Factor
Stress Voltage (V)
Nominal Voltage (V)
Voltage Acceleration Constant (typically, 0.5 < Z < 1.0)
RELIABILITY MONITOR REPORT
10
Definitions
Data Retention Bake (DRB): This test is used to measure a device’s ability to retain
a charge for extended periods of time without applying voltage bias. Stressing
at high temperatures (150°C for plastic packages) accelerates any discharge
causing the memory state to change.
Failures In Time (FITS): This is the unit measure for expressing failure rates and is
identical to the expression PPM/K hours. For example, three failures out of a
million components tested for one thousand hours equates to 3 FITS.
High Temperature Operating Life (HTOL): The purpose of this test is to accelerate
thermally activated failure mechanisms through the use of high temperatures
(typically between 125°C and 150°C), increased voltage, and dynamic bias
conditions. Readouts at various time points are taken to determine the Early
Failure Rate (EFR) and Intrinsic Failure Rate (IFR). EFR is expressed in
defective parts per million (DPPM) and IFR is expressed in Failures in Time
(FITS at 55°C).
Highly Accelerated Stress Test (HAST): The purpose of this test is to evaluate a
plastic packaged component’s ability to withstand harsh environmental
conditions with extreme temperature and humidity levels. The parts are
stressed to high temperature (130°C) and relative humidity (85%RH) conditions
in a biased state to achieve maximum acceleration.
Steam Pressure Pot (SPP): The test is used to evaluate a plastic packaged
component’s ability to withstand severe conditions of pressure (15 psig),
temperature (121°C), and humidity (100%RH).
Temperature Cycle (TC): This test is used to measure a product’s sensitivity to
thermal stresses due to differences in expansion and contraction characteristics
of the die and mold compound by repeated alternating temperature dwells
between high and low temperature extremes.
Temperature Humidity Bias (THB): The purpose of this test (85°C/85%RH) is
identical to HAST. The only difference is that HAST accelerates THB by a factor
of 20:1 due to the increase in temperature during test.
RELIABILITY MONITOR REPORT
11