LB11868V Monolithic Digital IC For Fan Motor Variable Speed Single-phase Full-wave Pre-driver Application Note Overview LB11868V is a single-phase bipolar driving motor pre-driver with the variable speed function compatible with external PWM signal. With a few external parts, a highly-efficient and highly-silent variable drive fan motor with low power consumption can be achieved. This product is best suited for driving of the server requiring large air flow and large current and the fan motor of consumer appliances. Function Single-phase full-wave driving pre-driver Variable speed control possible with external PWM input Current limiting circuit incorporated Reactive current cut circuit incorporated Minimum speed setting pin Soft start setting pin Start setting pin of on time Pch-FET kickback absorption setting pin Lock protection and automatic reset circuits incorporated FG (rotational speed detection) output, RD (lock detection) output Thermal shutdown circuit incorporated Typical Applications Server Air conditioner Projector Pin Assignment Package Dimensions unit : mm (typ) 3360 5.2 0.5 4.4 6.4 20 12 0.5 0.15 0.22 1.5 MAX (1.3) (0.35) 0.1 SANYO : SSOP20J(225mil) Caution: The package dimension is a reference value, which is not a guaranteed value. Semiconductor Components Industries, LLC, 2013 December, 2013 1/32 RD FG IN- IN+ HB REG VCC Soft-SW CT S-S VTH RMI Current Limiter KBSET Kick Back Set Kick Back Absorption CPWM SENSE OSC Soft Start OTS PWM Control TSD On Time Start Controller SGND OUT2N OUT2P OUT1N OUT1P Reference Symbol Lock Detection Charge-Discharge HB Kick Back Absorption Recommended Soldering Footprint Block diagram REG LB11868V Application Note (Unit:mm) SSOP20J (225mil) eE 5.80 e 0.50 b3 0.32 l1 1.00 2/32 LB11868V Application Note Specifications Absolute Maximum Ratings at Ta = 25C Parameter Symbol VCC pin maximum supply voltage VCC max Conditions Ratings 18 Unit V OUTN pin maximum current IOUTN max 30 mA OUTN pin output withstand VOUTN max 18 V OUTP pin maximum Sink current IOUTP max 30 mA Maximum inflow current at OUTP IOUTP off max DUTY8% under 10 mA *1 19 V voltage pin OFF OUTP pin output withstand voltage VTH/RMI pins withstand voltage VOUTP max VVTH/VRMI max 7 V S-S pin withstand voltage VS-S max 7 V OTS pin withstand voltage VOTS max 7 V KBSET pin withstand voltage VKBSET max 7 V FG/RD pin withstand voltage VFG/RD max 19 V FG/RD pin maximum Sink current IFG/RD max 10 mA REG pin maximum output current IREG max 10 mA HB pin maximum output current IHB max Allowable power dissipation Pd max Operating temperature Topr Storage temperature Tstg with specified substrate *2 *3 10 mA 800 mW -30 to 95 C -55 to 150 C *1 The direct input from the power supply is improper. There must be resistance between OUTP and the power side power supply. *2 Specified substrate: 114.3mm76.1mm1.6mm, glass epoxy board. *3 Tj max=150°C must not be exceeded. Caution 1) Absolute maximum ratings represent the value which cannot be exceeded for any length of time. Caution 2) Even when the device is used within the range of absolute maximum ratings, as a result of continuous usage under high temperature, high current, high voltage, or drastic temperature change, the reliability of the IC may be degraded. Please contact us for the further details. Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. Recommended Operating Conditions at Ta = 25C Parameter VCCSupplyvoltage VTH/RMIinputvoltagerange Hallinputvoltagerange Symbol Conditions VCC Ratings min typ 4.0 16 V 0 4.0 V 0.2 1.8 V VTH/RMI VICM Unit max Electrical Characteristics at Ta 25C, VCC = 5V Parameter Circuitcurrent Symbol Conditions Ratings min typ Unit max ICC1 Duringdrive 7.5 9.0 10.5 mA ICC2 Duringlockprotection 6.0 7.6 9.0 mA REGvoltage VREG IREG=5mA 3.65 3.80 3.95 V HBvoltage VHB IHB=5mA 1.14 1.24 1.34 V Currentlimitingvoltage VLIM 195 215 235 mV CPWMpin“H”levelvoltage VCPWMH 2.35 2.50 2.65 V CPWMpin“L”levelvoltage VCPWML 0.65 0.80 0.95 V CPWMpinchargecurrent ICPWM1 VCPWM=0.5V 19 24 29 A CPWMpindischargecurrent ICPWM2 VCPWM=2.8V 19.5 24.5 29.5 CPWMOscillationfrequency FPWM C=220PF 32 A kHz Continued on next page. 3/32 LB11868V Application Note Continued from preceding page. CTpin“H”levelvoltage VCTH 2.35 2.50 2.65 V CTpin“L”levelvoltage VCTL 0.65 0.80 0.95 V CTpinchargecurrent ICT1 VCT=0.5V 1.6 2.0 2.4 μA CTpindischargecurrent ICT2 VCT=2.8V 0.16 0.20 0.24 CTpincharge/dischargeratio RCT ICT1/ICT2 8 10 12 IS‐S μA times VS‐S=1V 0.35 0.45 0.55 A OTSpinchargecurrent IOTS1 VOTS=0.5V 0.65 0.85 1.05 A OTSpindischargecurrent IOTS2 VOTS=0.5V 50 58 66 A OTSpinthresholdvoltage VOTS 1.2 1.3 1.4 V OUTNoutputH‐levelvoltage VONH IO=1mA VCC‐0.9 VCC‐1.0 V IO=10mA VCC‐1.9 VCC‐2.1 V OUTNoutputL‐levelvoltage VONL IO=10mA 0.9 1.05 V OUTPoutputL‐levelvoltage VOPL IO=10mA Hallinputsensitivity VHN IN+,IN‐differentialvoltage (includingoffsetandhysteresis) S‐Spindischargecurrent 0.4 0.55 V 10 20 mV FG/RDoutputL‐levelvoltage VFGL/RDL IFG/RD=5mA 0.2 0.3 V FG/RDpinleakagecurrent IFGL/RDL VFG/RD=19V 10 A VTH/RMIpinbiascurrent IVTH/IRMI CPWM=2V,VTH/RMI=1V 0.3 A *Designtargetvalueandnomeasurementismade.ThethermalprotectioncircuitisincorporatedtoprotecttheICfromburnoutorthermaldestruction. SinceitoperatesoutsidetheIC'sguaranteedoperatingrange,thecustomer'sthermaldesignshouldbeperformedsothatthethermalprotectioncircuitwillnot beactivatedwhenthefanisrunningundernormaloperatingconditions. Pd max -- Ta Allowable power dissipation, Pd max -- W 1 Mounted on a specified board: 114.3×76.1×1.6mm3, glass epoxy 0.8 0.6 0.4 0.35 0.2 0 -30 0 30 60 9095 120 Ambient temperature, Ta -- C 4/32 12 12 10 10 ICC2 (mA) ICC1 (mA) LB11868V Application Note 8 8 6 6 IN+=H, IN‐=L IN+=H, IN‐=L IN+=L, IN‐=H IN+=L, IN‐=H 4 4 4 6 8 10 12 VCC (V) 14 16 4 18 6 8 5 5 4.5 4.5 4 4 3.5 12 VCC (V) 14 16 18 3.5 3 3 2.5 2.5 2 2 0 2 4 6 8 ‐30 10 0 IREG (mA) 30 Temperature (℃ ) 60 90 Figure4. REG pin output voltage vs Temperature Figure3. REG pin output voltage vs Load current 2 2 1.5 1.5 VHB (V) VHB (V) 10 Figure2. Circuit current during lock protection vs VCC voltage VREG (V) VREG (V) Figure1. Circuit current during drive vs VCC voltage 1 0.5 1 0.5 0 0 0 2 4 6 8 ‐30 10 0 IHB (mA) Figure5. HB pin output voltage vs Load current 30 Temperature (℃ ) 60 90 Figure6. HB pin output voltage vs Temperature 3 30 2.5 ICPWM (uA) VCPWM (V) 25 2 1.5 1 Charge current VCPWM=0.5V 15 “H”level voltage 0.5 20 “L” level voltage 0 10 ‐30 0 30 Temperature (℃ ) 60 90 ‐30 0 3 3 2.5 2.5 2 2 1.5 60 90 1.5 Charge current VCT=0.5V 1 1 “H”level voltage 0.5 30 Temperature (℃ ) Figure8. CPWM pin charge/discharge current vs Temperature ICT(uA) VCT (V) Figure7. CPWM pin H/L level voltage vs Temperature Discharge current VCT=2.8V 0.5 “L” level voltage 0 0 ‐30 0 30 Temperature (℃ ) 60 Figure9. CVT pin H/L level voltage vs Temperature 90 ‐30 0 30 Temperature (℃ ) 60 90 Figure10. CVT pin charge/discharge current vs Temperature 5/32 LB11868V Application Note 0.6 240 0.5 0.4 220 Is‐s (uA) VLIM (mV) 230 210 0.3 0.2 200 0.1 0 190 ‐30 0 30 Temperature (℃ ) 60 ‐30 90 1 90 55 IOST (uA) IOST (uA) 60 60 0.8 0.6 0.4 50 45 0.2 0 40 ‐30 0 30 Temperature (℃ ) 60 90 ‐30 Figure13. OTS pin charge current vs Temperature 0 30 Temperature (℃ ) 60 90 Figure14. OTS pin discharge current vs Temperature 3 6 OUT1 OUT2 5 OUT1(ION=1mA) OUT1(ION=10mA) 2.5 4 VONH (V) VONH (V) 30 Temperature (℃ ) Figure12. S‐S pin discharge current vs Temperature figure11. Current limiting voltage vs Temperature 3 OUT2(ION=1mA) OUT2(ION=10mA) 2 1.5 2 1 1 0.5 0 0 0 5 10 15 ION (mA) 20 25 ‐30 30 0 30 ION (mA) 60 90 Figure16. OUTN output H‐level voltage vs Temperature Figure15. OUTN output H‐level voltage vs Current 2 1.2 OUT1 OUT2 OUT1 OUT2 1.1 VONL (V) 1.5 VONL (V) 0 1 1 0.9 0.8 0.5 0.7 0 0.6 0 5 10 15 ION (mA) 20 25 30 ‐30 Figure17. OUTN output L‐level voltage vs Current 30 Temperature (℃ ) 60 90 Figure18. OUTN output L‐level voltage vs Temperature 0.5 2 OUT1 OUT2 0.4 VO1P/2P (V) 1.5 VO1P/2P (V) 0 1 0.5 0.3 0.2 OUT1 0.1 OUT2 0 0 0 5 10 15 IOP (mA) 20 25 Figure19. OUTP output L‐level voltage vs Current 30 ‐30 0 30 Temperature (℃ ) 60 90 Figure20. OUTP output L‐level voltage vs Temperature 6/32 LB11868V Application Note 0.3 Temp = ‐30℃ Temp = 25℃ Temp = 95℃ 12 VFG (V) 10 8 0.25 VFGL/VRDL (V) 14 0.2 0.15 6 4 2 0.1 VFGL 0.05 VRDL 0 0.98 0.985 0.99 0.995 1 1.005 1.01 1.015 VINM (V) 1.02 0 ‐30 0 30 Temperature (℃ ) 60 90 Figure22. FG/RD output L‐level voltage vs Temperature Figure21. Hall input hysteresis 0.2 IVTH IRMI IVTH/IRMI (uA) 0.15 0.1 0.05 0 ‐30 0 30 Temperature (℃ ) 60 90 Figure23. VTH/RMI pin bias current vs Temperature 7/32 LB11868V Application Note Pin Function Pin No. Pin name Function 1 OUT2P Output pin to drive P-ch FET. 20 OUT1P This pin is open collector. Output pin to drive N-ch FET. 2 OUT2N 19 OUT1N 3 VCC Equivalent circuit Power supply pin. To stabilize VCC voltage, it is necessary to connect the capacitor to VCC and SGND pins as nearly as possible. 4 SENSE Current limiting detection pin. A drive current is detected by connecting a resistor between this pin and SGND. Connect this pin to SGND when it is not used. 5 RMI Minimum speed setting pin. Perform pull-up with REG when this pin is not used. 6 VTH Speed control pin. To apply DC voltage directly, connect a current limiting resistor to prevent inflow of large current. Connect this pin to GND when it is not used Continued on next page. 8/32 LB11868V Application Note Continued from preceding page. Pin No. 7 Pin name CPWM Function Equivalent circuit Pin to connect capacitor which generates PWM basic frequency. The capacitor must be connected between CPWM and GND. Do not leave this pin open. 8 OTS Pin to connect the ON-time start setting capacitor. Connect the capacitor between OTS and GND. Connect the pin to GND when it is not used. 9 FG The rotational signal output pin. This pin is open collector output. Leave the pin open when it is not used. 10 RD The lock detection signal output pin. In open collector output. Leave the pin open when it is not used. 11 IN- Hall input pin. 13 IN+ Input the opposite phase signal each other The connection between Hall element and these pins should be as short as possible to prevent noise. If noise is carried, insert the capacitor between IN+ and IN- pins. Continued on next page. 9/32 LB11868V Application Note Continued from preceding page. Pin No. 12 Pin name HB Function Equivalent circuit Regulated voltage output pin. It is used for Hall element. Leave the pin open when it is not used. 14 CT Pin to connect with the capacitor which generates the lock detection time. Connect the capacitor between CT pin and SGND. Connect the pin to SGND when it is not used (if lock protection is unnecessary) 15 KBSET Pch kickback absorption circuit setting pin. Open: The kickback absorption circuit is activated at a VCC voltage of 7.4V (typ) or above. Pull-down to SGND: Always OFF Pull-up to REG: Always ON; however, OFF when VCC is off. 16 S-S Pin to connect the soft-start time setting capacitor. Connect the capacitor between REG and S-S pin. Connect the pin to GND when it is not used. Continued on next page. 10/32 LB11868V Application Note Continued from preceding page. PinNo. 17 Pinname REG Function Equivalentcircuit 3.8VDCvoltageoutputpin. FortheREGoscillationpreventionand stabilization,useacapacitorwith1µFor higher.Thecapacitormustbeconnected betweenREGandSGNDpinasshortlyand thicklyaspossible. 18 SGND GNDpin. 11/32 LB11868V Application Note 1. Operation overview LB11868V is a single-phase bipolar driving motor pre-driver with the variable speed function compatible with external PWM signal. With a few external parts, a highly-efficient and highly-silent variable drive fan motor with low power consumption can be achieved. It incorporates soft-start, lock protection, soft-switch function at phase switch, kick-back absorption function, FG output (revolution count) and RD (lock protection detection output). Therefore, this device supports various types of single-phase fan without complexity. 1.1 Truth table (1) Drive & lock (CPWM=H VTH, RMI, S-S=L) IN- IN+ H L L H H L L H CT L H OUT1P OUT1N OUT2P OUT2N FG RD Mode L L OFF H L L OUT1 2 drive OFF H L L OFF L OUT2 1 drive OFF L OFF H L OFF OFF H OFF L OFF OFF IN- IN+ OUT1P OUT1N OUT2P OUT2N Mode H L L L OFF H OUT1 2 drive L H OFF H L L OUT2 1 drive H L OFF L OFF H L H OFF H OFF L H L OFF L OFF L L H OFF L OFF L Lock protection (2) Speed control (CT, S-S=L) VTH, RMI L CPWM OTS H L H L H L H Regeneration mode Standby mode For VTH, RMI, and S-S pins, refer to the timing chart. 1.2 Output waveform OUT1 OUT2 FG Coil current Fig1.2.1. Full Speed waveform Fig1.2.2. PWM speed control waveform by VTH voltage input OUT1, OUT2: The voltage at the both ends of coil. Coil current: Coil Current which flows from OUT1 to OUT2. The same applies to the waveforms shown later. By applying VTH voltage, OUTP is turned on and off (Pch FET is turned on and off) to control speed. Off time of Pch is determined by the resistor between gate and source connected to Pch as well as input capacitor of Pch FET. Therefore, use of Pch FET with small input capacitance is recommended. Longer off time leads to switching loss and heat generation. Since speed feedback circuit is not incorporated, caution is required for the variation in revolution by motor. 12/32 LB11868V Application Note 2. Speed control 2.1 VTH/RMI The speed of fan is controllable by applying DC voltage to VTH pin. You can also set a fan to lowest speed by setting RMI pin. Control timing chart (Speed control) VTH voltage VCPWMH RMI voltage CPWM VCPWML Standby mode GND Minimum speed setting rotation Low speed High speed PWM control speed variable Full speed FG 100% ONDUTY 0% (1) Minimum speed setting (standby) mode The low-speed fan rotation is set by the minimum speed setting mode using RMI pin. When the minimum speed is not set (RMI pin pulled up to REG), the motor stops. If the VTH voltage rises when the lowest speed is not set (RMI pin is pulled up to REG), the fan stops and if the OTS pin capacitor is used, the standby mode is set. Details of the standby mode are given in the section “Control timing chart (ON-time start, Lock protection). (2) Low speedhigh speed PMW control is made by comparing the CPWM oscillation voltage (VCPWMLVCPEMH) and VTH voltage. The drive mode is established when the VTH voltage is low. Both upper and lower output FET are turned ON when the VTH voltage is low. When the VTH voltage is high, Pch is turned off, and the coil current is regenerated inside the lower FET. Therefore, as the VTH voltage decreases, the output ON-DUTY increases, causing an increase in the coil current and raising the motor rotation speed. The upper output Pch is turned OFF when the VTH voltage is high, regenerating the coil current in the lower TR. Therefore, as the VTH voltage decreases, the output ON-DUTY increases, causing increase in the coil current, raising the motor rotation speed. The rotational speed can be monitored using the FG output. (3) Full speed mode The full speed mode becomes effective when the VTH voltage is VCPWML or less. (Set VTH = GND when the speed control is not to be made.) How to set CPWM frequency To obtain CPWM frequency, use the following expressions. T1=C*(VCPWMH-VCPWML)/ICPWM1 T2=C*(VCPWMH-VCPWML)/ICPWM2 F=1/(T1+T2) C: The value of capacitor between CT and GND. 13/32 LB11868V Application Note 2. 2 Soft-start This IC incorporates soft-start function to suppress current during startup. Soft-start is settable by connecting a capacitor between S-Spin and GND. Control timing chart (Soft start) (1) Where VTH < RMI voltage S-S voltage VCPWMH RMI voltage CPWM VTH voltage VCPWML GND Lock protection Soft start section VTH set speed 100% ONDUTY 0% T During startup and after lock protection is released, S-S pin starts from VCPWMH voltage. Is-s constant current is released from the capacitor of S-S pin. S-S pin voltage decreases gradually and on-duty of OUTP pin increases up to the on-duty set by VTH pin. (2) At VTH > RMI voltage S-S voltage VTH voltage VCPWMH RMI voltage CPWM VCPWML GND Lock protection Soft start section RMI set speed 100% ONDUTY 0% T Where VTH>RMI, the on-duty increases up to the on-duty set by RMI pin. Adjust the S-S pin voltage gradient by means of the capacitance of the capacitor between the S-S pin and REG. Recommended capacitor: 0.1 to 1F 14/32 LB11868V Application Note 3. Switching method This IC detects the difference of 2 voltages between IN+ and IN- connected to 2 Hall elements respectively. At the timing of phase switch, this IC detects the difference of 2 voltages. When the difference is within +/30mV (typ), soft-switch is performed. In the soft-switch zone, reactive current is cut by turning off the upper FET before OUTP pin switches phase. In this way, efficiency improves and silent drive is realized. If the amplitude of Hall elements is too narrow, the influence of soft-switch becomes too strong. Therefore, the amplitude should be +/- 100mV for the difference of the 2 voltages. Control timing chart (soft switch, kick-back) 3.1 Where coil current is not present at phase switch Soft switch zone IN+ Hall input sensitivity (FG comparator hysteresis width) INFG OUT2P OUT1P OUT1N OUT2N Coil current OUT1 OUT2 A B C D *The above chart is only for reference. Coil current as well as L value and R value of coil vary significantly depends on Hall input. OUT1 OUT2 FG Coil current Fig3.1.1. Waveform without coil current at phase switch Fig3.1.2. Enlarged waveform 15/32 LB11868V Application Note Q1 and Q4 are turned ON and current flows from power supply. This is a soft-switch zone where Q1 is turned OFF and regeneration mode is set using Di of Q3 in which coil current dissipates gradually (whereby reactive current is cut down). If regeneration mode does not dissipates the entire coil current while Q4 is OFF and Q3 is ON, current does not flow (the generation of kickback voltage is prevented). Q2 and Q3 turn ON and current flow to the reverse direction. 16/32 LB11868V Application Note 3.2 Where coil current is present at phase switch: * The above chart is only for reference. Coil current as well as L value and R value of coil vary significantly depends on Hall input. OUT1 OUT2 FG Coil current Fig3.2.1. Waveform with coil current at phase switch Fig3.2.2. Enlarged waveform If the reverse current is present at phase switch, kickback voltage is generated and the coil current flows back to power supply. The countermeasure against such current is explained as follows. 17/32 LB11868V Application Note 3.2-1 Without use of kickback absorption function (KBSET=GND) Make sure to insert zener diode between power supply and GND to prevent over-voltage. Q1 and Q4 are ON and current flow from power supply. This is a soft-switch zone where Q1 is turned OFF and regeneration mode is set using Di of Q3 in which coil current dissipates gradually (whereby reactive current is cut down). When Q4 is turned OFF, Coil current is still present and flows back to power supply from GND through Di of Q3 and Q2. The coil current is absorbed by capacitor and zener diode. Here, OUT voltage is higher than the supply voltage and caution is required. Q2 is ON and current flows back to power supply through Q2 which is repeated until the coil current dissipates entirely. After the coil current dissipates entirely, current flows to the normal direction. 18/32 LB11868V Application Note 3.2-2 With the use of kickback absorption function (KBSET=VREG or OPEN) The operation of A, B and D are the same. The current flows back to power supply from GND through Di of Q3 and Q2. However, OUT1P voltage clamps to VCC + Vbe (approximately 0.7V). Hence when supply voltage increases, Q1 turns on and flows current to Di of Q2. Since high voltage is impressed between D and S, FET that can withstand high voltage. As Q2 turns ON, current flows from Q1 to Q2 until coil current dissipates entirely. 19/32 LB11868V Application Note 4. Functions 4.1 Lock Protection This IC incorporated lock protection circuit and auto recovery circuit. During lock detection, OUTP pin is turned off (the upper FET is turned OFF) to stop motor drive. Control timing chart (Lock protection) A) During normal motor drive, the capacitor of CT pin discharges current according to the switch of FG. B) When the motor is locked, FG signal is stopped and the capacitor of CT pin starts charging. When the voltage of CT pin is 0.8V (typ) or higher, current limit voltage decreases to 0.13V (typ) to prevent over current. C) When the voltage level of CT pin reaches to VCTH voltage, lock protection is set (see the table of truth values) and power supply to coil is stopped and the capacitor of CT pin discharges current. D) When the voltage level of CT pin reaches to VCTL voltage, the motor runs and power is supplied to coil. However when motor does not run, the capacitor of CT pin starts charging like the case of B). E) Even if motor lock state is released during lock protection, lock protection state continues until the voltage level of CT pin reaches to that of VCTL. F) Motor starts rotation. If a capacitor is connected to S-S pin, motor rotation starts by soft-start. How to set lock protection time The approximate lock protection time can be obtained with the following expressions. B Time from motor rotation to lock protection. T = C*VCTH/ICT1 C Time from lock protection to restart T = C*(VCTH-VCTL)/ICT2 D Time from restart to lock protection T = C*(VCTH-VCTL)/ICT1 C: Capacitance between CT and GND 20/32 LB11868V Application Note 4.2 On time start When lowest speed is not set by RMI pin, even when the motor is stopped by VTH pin, lock protection works as explained in 4.1. This function prevents delay time caused by lock protection during the startup by VTH pin so that the motor starts up immediately. On time start is easily configurable by connecting a capacitor between OTS and GND. Control timing chart (ON-time start) (1) When a stop signal based on the VTH voltage has been input during normal rotation RMI voltage VCPWMH CPWM VTH voltage VCPWML S-S voltage GND OTS VOTS GND VCTH CT GND FG RD When the output duty ratio based on the VTH/RMI input drops to below 1% or so, the OTS voltage rises, and when it reaches VOTS, the standby mode is established, the CT pin discharges, and the S-S pin is charged. In the standby mode, if the drive mode has been established again by the VTH/RMI input, the rotation is started immediately with soft start. The CT pin discharges at the same time as the switching of FG. For details on lock protection, refer to (2). (2) When a stop signal based on the VTH voltage has been input while the fan is constrained RMI voltage S-S voltage VCPWMH CPWM VTH voltage VCPWML GND Fan restraint OTS VOTS GND VCTH CT GND VCTL FG RD 21/32 LB11868V Application Note When the fan is constrained, the CT pin voltage rises, and when it reaches VCTH, the lock protection mode is established, and OUTP is set to OFF and RD is set to OFF. When the lock protection mode is established, the CT pin discharges, and when VCTL is reached, restart (soft start) is initiated. When rotation is started and the FG signal is switched, RD is set to low. Note: RD is also set to low when the standby mode is established when locked. 4.3 Current limiter This IC incorporates current limiter to prevent over current. Current limiter is adjusted by the RF resistor between SENSE pin and GND. When the voltage of SENSE pin reaches to the voltage level of VLIM (typ: 0.225V), current limit is set and OUTP is turned OFF. In order to prevent error operation, when the voltage of SENSE pin exceeds the voltage level of VLIM, neglected time of 3µA is set. When a motor is locked, the voltage of CT pin increases and when the voltage of CT pin exceeds 0.8V, current limit voltage decreases to 0.13V for the further over current protection. OUT1 OUT1P Coil current Fig4.3.1. Current limit operation Motor Lock Fig4.3.2. Current limit operation during lock state 4.4 Thermal protection circuit LB11868V incorporates thermal shutdown circuit. When the junction temperature of the IC reaches to 180° (typ), OUTP turns OFF and stops the motor operation. The thermal shutdown circuit is used to prevent smoke and fire, which does not guarantee the IC operation at 180°. Make sure that the design does not the exceed the condition of Tjmax=150°. 22/32 LB11868V Application Note 5. Application Circuit Example *2 *16 1 3 *17 2 4 *1 VCC *3 *13 *8 *15 *7 *4 H PWM-IN *5 REG S-S FG RD *10 *11 RMI KBSET VTH HB IN+ INCPWM CT *6 *12 OUT1P OUT1N *9 SENSE OUT2N OUT2P 1 2 3 4 SGND OTS *14 220pF *1. Power stabilization capacitor For the power stabilization capacitor on the signal side, use the capacitance of 1μF or more. Connect VCC and SGND with a thick and shortest pattern. *2. Power stabilization capacitor on the power side For the power stabilization capacitor on the power side, use the capacitance of 1μF or more. Connect the power supply on the power side and GND with a thick and shortest pattern. When the IC is used for a fan with a high current level, insert a zener diode between the power supply on the power side and GND. *3. REG pin 3.8V constant-voltage output pin. For the REG oscillation prevention and stabilization, use a capacitor with capacitance of 1µF or more. Connect the REG pin and SGND with a thick and shortest pattern. *4. HB pin Used for Hall device bias purposes. *5. IN+, IN- pins Hall signal input pin. The connection between Hall element and these pins should be as short and thick as possible to prevent the influence of noise. If noise is carried, insert a capacitor between IN+ and IN- pins. The Hall input circuit functions as a comparator with hysteresis (15mV). This also has a soft switch section with 30mV (input signal differential voltage). It is also recommended that the Hall input is at the minimum level of 100mV (p-p). 23/32 LB11868V Application Note *6. CPWM pin Pin to connect the capacitor for generation of the PWM basic frequency The use of CP = 220pF causes oscillation at f = 30kHz (typical), which is the basic frequency of PWM. As this is used also for the current limiting canceling signal, ON-time start function and Soft start function, be sure to connect the capacitor even when the speed control is not made. *7. RMI pin Minimum speed setting pin. Perform pull-up with REG when this pin is not to be used. If the IC power supply is likely to be turned OFF first when the pin is used with external power supply, be sure to insert the current limiting resistor to prevent inflow of large current. (The same applies to the VTH pin.) *8. VTH pin Speed control pin. Connect this pin to GND when it is not used (at full speed). For the control method, refer to the timing chart. For control with pulse input, insert the current limiting resistor and use the pin with the frequency of 20kHz to 100kHz (20kHz to 50kHz recommended). *9. SENSE pin Current limiting detection pin. When the pin voltage exceeds VLIM, the current is limited and the operation enters the lower regeneration mode. Connect this pin to GND when it is not to be used. *10. FG pin Rotational speed detection pin. Open collector output that can detect rotational speeds by the FG output in response to the phase switching signal. Keep this pin open when it is not to be used. It is recommended that a current-limiting resistor with a resistance of 1kΩ or more be inserted in order to protect the pin during unplugging and plugging the connector or when mistakes are made in connection. *11. RD pin Lock detection pin In open collector output, L upon rotation and H when locked (using pull-up resistance). Keep this pin open when it is not to be used. *12. CT pin Pin to connect the lock detection capacitor. The constant-current charge and discharge circuits incorporated cause locking when the pin voltage becomes VCTH and unlocking when it is VCTL. Connect the pin to GND when it is not to be used (locking not necessary). *13. S-S pin Pin to connect the soft-start setting capacitor. Connect the capacitor between REG and S-S pin. This pin enables setting of the soft start time according to the capacity of the capacitor. See the timing char. Connect the pin to GND when it is not to be used. *14. OTS pin Pin to connect the ON-time start setting capacitor. A constant-current charging circuit and a discharging circuit based on the control duty ratio are incorporated, and when the pin voltage exceeds VOTS, the CT pin is discharged and the S-S pin is charged. Connect the pin to GND when it is not to be used (when the lowest speed setting is used). 24/32 LB11868V Application Note *15. KBSET pin Pch kickback absorption circuit setting pin. Open: The kickback absorption circuit is activated at a VCC voltage of 7.4V (typ) or above. Pull-down to GND: Always OFF Pull-up to REG: Always ON (but when the IC power is OFF, the kickback absorption circuit is OFF) If the Pch load is to be reduced due to the large fan current, short the KBSET pin to GND, and use a zener diode between the power supply on the power side and GND. Kickback absorption circuit ON: At OUTPOFF, the OUTP voltage is clamped at VCC + 0.85V (at room temperature and inflow current 5mA (typ)). Kickback absorption circuit OFF: At OUTPOFF, the OUTP voltage is clamped at 18V or so (at room temperature and inflow current 5mA (typ)) in order to protect the pin. At OUTPOFF, the maximum inflow current must not be exceeded. *16. Pch FET If the Pch kickback absorption circuit is activated and a zener diode between the power supply and GND is not used, the kickback during phase switching is absorbed by Pch. Since the circuit is activated with a high voltage difference between the drain and source, select a FET with sufficiently high capability. *17. Nch FET If the Nch gate voltage fluctuates significantly due to the effects of switching, insert a capacitor between the gate and GND. Since an Nch diode is used during coil current regeneration, select a FET with sufficiently high capability. 25/32 LB11868V Application Note Evaluation board manual Table: Required Equipment Equipment Power supply Function generator Oscilloscope Current probe LB11868V Evaluation Board Motor Efficiency 12V-3A DC 0V to VREG 4 channel 12V type 26/32 LB11868V Application Note Test Procedure: 1. Connect the test setup as shown above. 2. Initial check Start up the motor at VCC = 12V. CTL=0V (full speed) Confirm that the motor rotates smoothly. 3. Startup check Check whether the motor has started up with stability. Start up the motor at VCC = 4V and 12V. When the CTL voltage is lower than VCPWH (typ = 2.5V), the motor starts up. And then check whether the motor starts up at each VCC voltage Check some waveforms. (Startup waveforms) Check the OUT1, OUT2 and VTH voltage waveform with the scopes of CH1, CH2 and CH3, and the output current waveform of OUT1 with the scope of CH4 by the oscilloscope. ex) The waveforms vary by individual motors. Start up waveform OUT1 OUT2 VTH Softstart Coil current The motor start by CTL L-input. 4. Normal rotation check Check some waveforms. Supply VCC=12V. VTH<VCPWL (typical=0.8V); Full Speed mode VCPWL< VTH <VCPWL; PWM Speed control mode Check the OUT1, OUT2 and FG voltage waveform with the scopes of CH1, CH2 and CH3, and the output current waveform of OUT1 with the scopes of CH4 by the oscilloscope. ex) The waveforms vary by individual motors. Full Speed waveform OUT1 PWM speed control waveform OUT2 FG Coil current 27/32 LB11868V Application Note 5. Lock detection and automatic reset check Check the lock detection behavior. Supply VCC=12V. Confirm that the signal of OUT1 and OUT2 are off and RD become H-level when the motor is stopped forcibly by hand. Then, check the waveform of OUT1, OUT2 and RD voltage in the scopes of CH1, CH2 and CH3, and the output current waveform of OUT1 in the scope of CH4 by the oscilloscope. Then, check the behavior of automatic reset after motor stop. A motor restarts from the stop state. Then RD voltage becomes L-level when OUT1 and OUT2 switch once. ex) Waveform varies by individual motor. Motor lock waveform OUT1 OUT2 RD Coil current The motor lock. Lock detection Automatic reset waveform RDlow The motor start again. 28/32 LB11868V Application Note Evaluation board circuit diagram 29/32 LB11868V Application Note Bill of Materials for LV11868V Evaluation Board Designator Quantity Description Value Toleran ce Footprint Manufacturer Manufacturer Part Number Substituti on Allowed Lead Free IC1 1 Motor Pre-Driver - - SSOP20J (225mil) ON Semiconductor LB11868V No yes Tr1,Tr2 2` P-ch/N-ch MOSFET - - SOIC8 ON Semiconductor FW344A No yes - - SMA ON Semiconductor MBRA340T3G No yes - - SOD-123LF ON Semiconductor MBR140SFT3G No yes schottky barrier diode schottky barrier diode D1 1 D2 1 R1,R2 2 resistor 2.2(0.1 W) ±5% 1608 (0603Inch) KOA RK73B1JTTD2R2J yes yes R3,R4 2 resistor 1k(0.33 W) ±5% 3216 (1206Inch) ROHM ESR18EZPJ102 yes yes R5,R7 2 resistor 100(0.1 W) ±5% 1608 (0603Inch) KOA RK73K1JTD101J yes yes R6,R8,R25 3 resistor (Jumper) 0(0.1W) ±5% 1608 (0603Inch) KOA RK73Z1JTTD0ΩJ yes yes R11,R21,R22 3 resistor 1k(0.1 W) ±5% 1608 (0603Inch) KOA RK73B1JTTD102J yes yes R12,R17,R23. R24 4 resistor 10k(0.1 W) ±5% 1608 (0603Inch) KOA RK73B1JTTD103J yes yes R26 1 resistor 1(0.1W) ±5% 1608 (0603Inch) KOA RK73B1JTTD1R0J yes yes Rf1,Rf2,Rf3,Rf 4 4 SENSE resistor 0.47(0. 25W) ±5% 2012 (0805Inch) ROHM MCR10EZHJLR47 yes yes C1,C2 2 VCC Bypass capacitor 10uF/2 5V ±10% 3216 (1206Inch) MURATA GRM31CB31E106K A yes yes C3,C4 2 capacitor 4700pF /50V ±10% 1608 (0603Inch) MURATA GRM188B11H472K yes yes C11 1 capacitor 1000pF /50V ±5% 1608 (0603Inch) MURATA GRM1882C1H102J yes yes C12,C14 2 capacitor 0.1uF/2 5V ±10% 1608 (0603Inch) MURATA GRM188R11E104K yes yes C13 1 capacitor 220pF/ 50V ±5% 1608 (0603Inch) MURATA GRM1882C1H221J yes yes C15 1 capacitor 2.2uF/2 5V ±10% 2012 (0805Inch) MURATA GRM219B31E225K yes yes C16,C18 2 capacitor 1uF/25 V ±10% 1608 (0603Inch) MURATA GRM188B31E105K yes yes C17 1 capacitor 0.47uF/ 25V ±10% 1608 (0603Inch) MURATA GRM188B31E474K yes yes C19 1 capacitor 6800pF /50V ±10% 1608 (0603Inch) MURATA GRM188B11H682K yes yes TP1-TP12 11 Test points - - - MAC8 ST-1-3 yes yes 30/32 LB11868V Application Note Evaluation Board PCB Design 70.5mm 70.5mm 70.5mm (Top side/ Pattern) (Back side/ Pattern) Allowable power dissipation, Pdmax(W) (Top side/ Resist & Silk) (Top side/ Resist & Silk) 2.0 1.35 1.0 0.59 Mount on evaluation board ; 70.5 x 70.5 x 1.6 mm3 Two layer glass epoxy board 0.0 -30 0 30 60 90 120 Ambient temperature, Ta(℃) Pdmax - Ta 31/32 LB11868V Application Note ON Semiconductor and the ON logo are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent-Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. 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