ATAVRMC200 ......................................................................................................... Hardware User Guide "ATTENTION AND WARNING: The tools provided herein involve the use of high voltage and may result in electrocution if improperly used. Atmel advises you to read through the entire documentation in order to understand the application and development tools prior to use. Atmel assume no liability and no responsibility for any injury as a result of these development tools. ATAVRMC200 Hardware 2 7638A–AVR–04/06 Section 1 Introduction ........................................................................................... 1-1 1.1 1.2 Overview ...................................................................................................1-1 ATAVRMC200 Features ...........................................................................1-2 Section 2 Getting Started...................................................................................... 2-3 Section 3 Hardware Description ........................................................................... 3-4 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Block Diagram...........................................................................................3-4 Power Supply ............................................................................................3-5 ISP / Debug wire Connector......................................................................3-6 Program Interaction...................................................................................3-7 Hardware Overheating Detection..............................................................3-7 Hardware Overcurrent Detection ..............................................................3-8 Opto isolated Area ....................................................................................3-8 Section 4 Programming ATAVRMC200.............................................................. 4-13 4.1 4.2 In-System Programming .........................................................................4-13 Debugging...............................................................................................4-16 Section 5 Basic Test Program ............................................................................ 5-17 Section 6 Troubleshooting Guide ....................................................................... 6-18 Section 7 Technical Specifications ..................................................................... 7-19 Section 8 Technical Support ............................................................................... 8-20 Section 9 Complete Schematics......................................................................... 9-21 9.1 ATAVRMC200 Hardware User Guide Bill of Materials........................................................................................9-27 1 7638A–AVR–04/06 Section 1 Introduction Congratulations on your purchase of the AVR® ATAVRMC200 evaluation kit. This document describes the board included in the ATAVRMC200 starter kit dedicated to AT90PWM3. 1.1 Overview The ATAVRMC200 is an evaluation kit dedicated to AC induction motor control, The kit includes an evaluation board, and demonstration software. It allows users to quickly evaluate the capability of the AT90PWM3 AVR® microcontroller to control a three phase asynchronous induction motor. The kit can also serve as a development platform. Low cost AVR development tools make debugging easier, and source code, written in C, can be easily re-used by developers for their own motor control applications. Note: This evaluation kit does not contain the AC induction motor, the motor can be purchased separately. Figure 1-1 . ATAVRMC200 ATAVRMC200 Hardware User Guide 1 7638A –AVR–05/06 1.2 ATAVRMC200 Features The ATAVRMC200 provides the following features: AT90PWM3-16SQ SO32 device (2.7 - 5.5V) Power bridge for AC induction Motors (Maximum Power 370W) Embedded AC/DC power supply Hardware temperature detection Hardware overcurrent detection On-board Voltage Regulator (5V) AVR Studio® Software Interface(1) Power-supply flagged by Green LED ISP connector for Debug Wire Opto-isolated ISP connector for on-chip In-System-Programming (Reserved for future used) Opto-isolated uart interface System Clock: Internal RC Oscillator Only Numerous access points for test Three opto-isolated input for sensors One trimmer, two push buttons and two leds for program interaction Recommended voltage operation from 110/230 V (50/60Hz) or 48 V DC Power supply EMC filtering embedded Operating Temperature Range from 0°C to 70°C Dimension: 200 mm x 100 mm Notes: ATAVRMC200 Hardware User Guide 1. The AT90PWM3 is supported by AVR Studio®, version 4.12 Service Pack 2 or higher. For up-to-date information on this and other AVR tool products, please consult our web site. The newest version of AVR Studio®, AVR tools and this User Guide can be found in the AVR section of the Atmel web site, http://www.atmel.com. 2 7638A–AVR–05/06 Section 2 Getting Started This chapter describes how to connect the AC motor on the MC200 board and run the embedded software. The PWM3 part is already programmed with a firmware allowing to run a three phase AC motor. Note: For 220V AC motor MC200 board must be powered with 220V AC, for 110V AC motor MC200 board must be powered with 110V AC. Connect the motor Connect the motor to U, V,and W of J2 connector as describe below ATAVRMC200 Hardware User Guide 3 7638A –AVR–05/06 Connect the power as describe below. Phase line connected to pin 3 (PH) of J1, Neutral Line connected to pin 2 (N) of J1and Earth connected to Pin 1 of J1 (Ground). Switch power ON and enjoy the demo! ATAVRMC200 Hardware User Guide 4 7638A–AVR–05/06 Section 3 Hardware Description 3.1 Block Diagram Figure 3-1. ATAVRMC200 Block Diagram 110/230VAC AC/DC 48V DC (debug mode only) 15VDC 5VDC Debug / ISP Debug Wire Drivers ISP 3 Half Bridge AT90PWM3 3 phases asynchronous induction motor Opto-isolated Isp ISP Current and Temperature feed back Com RS232 Pushbuttons & Leds Sensor Interface ATAVRMC200 Hardware User Guide 5 7638A –AVR–05/06 3.2 Power Supply 3.2.1 Power Supply The power supply source must be 110V AC to 230V AC (50/60 Hz) on J1 connector. Three differents voltages are generated from AC source to power the board. • VDC = 325V DC (with 220V AC as input source) for motor phases • VBridge = 15V DC for drivers control. • and VDD = 5V DC for cpu power supply. LED1 is always lit when VBridge power is applied to ATAVRMC200. During microcode debugging phase, the user must power the board directly with VDC= 48V DC through J1 connector (PH and N connection), it will allow to check the signal on oscilloscope and use DebugWire interface (J3) to program and debug microcode for AT90PWM3 part. Warning: When using DebugWire or ISP interface through J3 connector for debugging or programming, board must not be powered with 110-220V AC source but only with 48V DC. Figure 3-2 . Power supply Connector LED 1 ATAVRMC200 Hardware User Guide 6 7638A–AVR–05/06 3.3 ISP / Debug wire Connector ATAVRMC200 has a six pin ISP connector (J3) allowing to reprogram the part with new code using standard AVR ISP tools. The same connector can be used as standard AVR debugWire connector Figure 3-3 . J3 - ISP / DebugWire Connector Position Pin 1 Table 3-1 . ISP / DebugWire connector Pin number vs Signal names Pins number Signals 1 MISO 2 VCC 5V 3 SCK 4 MOSI 5 / Reset 6 Ground For details informations about programming tools using ISP connector, refer to programming chapter. Warning: When using DebugWire or ISP interface through J3 connector for debugging or programming, board must not be powered with 110-220V AC source but only with 48V DC. ATAVRMC200 Hardware User Guide 7 7638A–AVR–05/06 3.4 Program Interaction To help programmers, the ATAVRMC200 board has two push buttons, one potentiometer and two leds available for user interactions. Figure 3-4 . Position of Available Interaction Features leds Potentiometer Push Buttons Table 3-2 . AT90PWM3 Pin number of Available Interaction Features 3.5 Pins number Signal name Stuff 7 PC1 Switch SW1 10 PC2 Switch SW2 11 PC3 Led LED 2 14 PE1 Led LED 3 26 PC6 Potentiometer P1 Hardware Overheating Detection The Mosfet Driver circuit has an embedded thermal resistor, this dedicated output is connected to ADC input of AT90PWM3, it prevents overheating. ATAVRMC200 Hardware User Guide 8 7638A–AVR–05/06 3.6 Hardware Overcurrent Detection The current into each phase of the motor is controlled by hardware using analog to digital converter, it allows to turn off all Mosfets when overcurrent occurs. A reference voltage is generated throught digital to analog converter of the AT90PWM3, This signal is used as current reference, and adapts the reference for events such as inrush current when the motor starts rotating. 3.7 Opto isolated Area The ATAVRMC200 board has an opto isolated area (in grey below) allowing to connect the board to external link when the board is powered by 110/220V AC. 3.7.1 UART Opto Isolated The opto isolated uart (connector J7) is connected to Rxd and Txd pin of AT90PWM3, it allows full duplex communication. Users may use a nine wire to wire cable to connect ATAVRMC200 to PC or terminal. The maximum baud rates is 38400 bauds. Uart is self powered by PC using RTS and CTS pins, for that reason, uart must be used with no flux control. Figure 3-5 . Position of opto isolated area and uart connector Otpo isolated area in grey Uart connector ATAVRMC200 Hardware User Guide 9 7638A–AVR–05/06 Table 3-3 . Uart Connector pin used vs signal 3.7.2 DB9 pin number connected to 1 NC 2 TXD of PWM3 3 RxD of PWM3 4 DTR 5 GND 6 NC 7 RTS 8 NC 9 NC Opto Isolated Sensor Inputs The ATAVRMC200 has three opto isolated inputs that can be used for sensors connection. The connector J5 is dedicated to this inputs. By default opto isolated area must be powered using J4 connector, but if inputs signals have enought power to drive directly opto coupler, then power throught J5 is optional and if not used solder bridge must be closed on the board to bypass the PFET transistors associated to each inputs (refer to schematics). J4 Power connector Pin 1 J5 connector for sensors inputs ATAVRMC200 Hardware User Guide 10 7638A–AVR–05/06 Table 3-4 . J5 pin number vs signal 3.7.3 Pin number Signal 1 VCC 2 GND 3 Input 2 4 Input 1 5 Input 0 ISP Opto Isolated Do not use, reserved for future extension ATAVRMC200 Hardware User Guide 11 7638A–AVR–05/06 3.8 Test Points The ATAVRMC200 board has test points for debug and engineering development. The following table summarises all test points, please refer to schematics for detailed informations Table 3-5 . Test Point vs signal name. Signal Name ATAVRMC200 Hardware User Guide Test Point Schematic page Number GND TP1 Page 1/4 VDC TP2 Page 1/4 Vbridge TP3 Page 1/4 VDD TP4 Page 1/4 GND TP5 Page 1/4 WH TP6 Page 2/4 VH TP7 Page 2/4 UH TP8 Page 2/4 WL TP9 Page 2/4 VL TP10 Page 2/4 UL TP11 Page 2/4 PC7 TP12 Page 3/4 IV TP13 Page 3/4 CAPTO TP14 Page 3/4 IU TP15 Page 3/4 12 7638A–AVR–05/06 Figure 3-6 . ATAVRMC200 Test Points Position TP2/VDC ATAVRMC200 Hardware User Guide TP1/GND TP3/VBRIDGE 13 7638A–AVR–05/06 Section 4 Programming ATAVRMC200 Note: Warning ISP interface must not be used when board is powered with 110V or 230V. It must be powered using 48VDC 4.1 In-System Programming The AT90PWM3 can be programmed using specific SPI serial links. This section explains how to connect the programmer. The Flash, EEPROM memory (and all Fuse and Lock Bit options ISP-programmable) can be programmed individually or with the sequential automatic programming option. WARNING: If debugWire fuse is enabled, AVR ISP can’t be used. If debugWire fuse is disabled, JTAGICE mkII have to be used in ISP mode to enabled debugWire fuse. 4.1.1 Programming with AVR ISP or AVR ISP mkII Programmer The AVR ISP (or JTAGICE mkII) programmer is a compact and easy-to-use In-System Programming tool for developing applications with AT90PWM3. Due to the small size, it is also an excellent tool for field upgrades of existing applications. The AVR ISP (or JTAGICE mkII) programming interface is integrated in AVR Studio. To program the device using AVR ISP (or JTAGICE mkII) programmer, connect the 6wire cable on the ISP connector of the ATAVRMC200 as shown in Figure 4-1. Note: ATAVRMC200 Hardware User Guide See AVR Studio on-line Help for information. 14 7638A –AVR–05/06 Figure 4-1 . Programming from AVR ISP (or JTAGICE MKII) programmer MISO SCK RESET 1 2 3 4 5 6 VCC MOSI GND ISP CON 4.1.2 Programming with STK500 The AT90PWM3 can be programmed using the serial programming mode in the AVR Studio STK500 software. The software interface (In-System Programming of an external target system) is integrated in AVR Studio. To program the device using ISP from STK500, connect the 6-wire cable between the ISP6PIN connector of the STK500 board and the ISP connector of the ATAVRMC200 as shown in Figure 4-2. The STK500 board delivers sufficient power to supply the AT90PWM3 of the ATAVRMC200 board, so it is not necessary to supply the ATAVRMC200 board when it is used with the STK500. Note: ATAVRMC200 Hardware User Guide See AVR Studio on-line Help for information. 15 7638A–AVR–05/06 Figure 4-2 . Programming from STK500 The Flash, EEPROM memory (and all Fuse and Lock Bit options ISP-programmable) can be programmed individually or with the sequential automatic programming option. 4.1.3 Programming using JTAGICE mkII The AT90PWM3 can also be programmed using the JTAGICE mkII emulator in debug Wire mode. In this mode, AT90PWM3 starts running code only when JTAGICE is disconnected. All software is available in AVR Studio. ATAVRMC200 Hardware User Guide 16 7638A–AVR–05/06 Figure 4-3 . Programming from JTAGICE mkII 4.2 Debugging AT90PWM3 has embedded On-chip debugWire that allows emulation with ATAVRMC2OO using JTAGICE mkII only. WARNING: If debugWire fuse is enabled, AVR ISP can’t be used. If debugWire fuse is disabled, JTAGICE MKII have to be used in ISP mode to enabled debugWire fuse. ATAVRMC200 Hardware User Guide 17 7638A–AVR–05/06 Section 5 Basic Test Program See Application Note AVR494 and AVR495 on Atmel web site. ATAVRMC200 Hardware User Guide 18 7638A –AVR–05/06 Section 6 Troubleshooting Guide Table 6-1 . Troubleshooting Guide Problem Description ATAVRMC200 does not work and LED1 led is off ATAVRMC200 Hardware User Guide Reason No power supply Solution Check the power supply source , check the fuse 19 7638A –AVR–05/06 Section 7 Technical Specifications System Unit – Physical Dimensions (Board only) ..........................L=200 x W=100 x H=50 mm – Weight (Board only) ....................................................................................351 g Operating Conditions – Voltage Supply ......................................................................... 11OV to 230VAC – Operating Temperature range................................................. From 0°C to 70°C – Maximum Power ....................................................................................... 370W ATAVRMC200 Hardware User Guide 20 7638A –AVR–05/06 Section 8 Technical Support For Technical support, please contact [email protected]. When requesting technical support, please include the following information: Version number of AVR Studio. This can be found in the AVR Studio help menu. Hardware revision of ATAVRMC200 board (found on PCB). PC operating system and version/build PC processor type and speed A detailed description of the problem ATAVRMC200 Hardware User Guide 21 7638A –AVR–05/06 Section 9 Complete Schematics On the next pages, the following documents of ATAVRMC200 revision 2 are shown: Complete schematics Assembly drawing Bill of materials ATAVRMC200 Hardware User Guide 22 7638A –AVR–05/06 Figure 9-1 . Schematics, Page 1 of 4 ATAVRMC200 Hardware User Guide 23 7638A–AVR–05/06 Figure 9-2 . Schematics, Page 2 of 4 ATAVRMC200 Hardware User Guide 24 7638A–AVR–05/06 Figure 9-3 . Schematics, Page 3 of 4 ATAVRMC200 Hardware User Guide 25 7638A–AVR–05/06 Figure 9-4 . Schematics, Page 4 of 4 ATAVRMC200 Hardware User Guide 26 7638A–AVR–05/06 Figure 9-5 . Assembly drawings component side (left) and solder side (right) ATAVRMC200 Hardware User Guide 27 7638A–AVR–05/06 9.1 Bill of Materials Table 1. Bill of Materials Reference Designation Q Remarks Package Manufacturer Trad Taiwan Semi. Power Supply D1 Diode bridge 10A Taiwan Semiconductor ref SB104 1 F1 Fuse holder - 5 x 20 1 F1 Delayed Fuse 5 x 20 mm 10A 250 Vca 1 L1 Common Mode Shoke 1,0 mH 250Vca Wurth serie WE-CMB ref 744824101 1 Trad Wurth® C1, C2, Capacitor polyester metal Class X2 1uF 250Vac / 22,5mm Panasonic® ref ECQU2A105ML 2 Trad Panasonic C3 Capacitor electrolytic radial 470µF 400V Nichicon serie LS ref LLS2G471MELC 1 Trad Nichicon RV1 Varistor 275Vac 0,6W EPCOS SIOV-S14K275 1 Trad Epcos® R102 Resistors 180 Ohms 1% 1/4W 1206 1 1206 R98, R99, R103, Resistors 150k Ohms 1% 1/4W 1206 3 1206 J1 3 points connector Phoenix Contact ref GMKDS 3/3-7,62 1 Trad Phoenix Contact TP1, TP2, Test Point Keystone® type1 ref 5000 2 Trad Keystone U1 Power Supply Driver IR2153S 1 SO8 IR® U2 Voltage Regulator 5V National LM1117DT-5,0 1 D-PAK National® U3 Voltage Reference LM431ACM 1 SO8 National D2,D3,D6 Fast Power Diode RS1J 3 SMA Fairchild D17 Zener Diode 15V BZX284-C15 1 SOD110 Philips Q1 Transistor MOSFET chanel N 500V 3,3A IRFR420A 1 D-PAK IR LED1, LED SMD red PLCC-2 Fairchid QTLP670C-2 ou Agilent HSMS-A100-J00J1 1 PLCC2 Fairchild Agilent C11 Capacitor electrolitic radial series M 10µF 35V Panasonic ref ECA1VM100 1 Trad Panasonic C10 Capacitor electrolitic radial series M 220µF 35V Panasonic ref ECA1VM221 1 Trad Panasonic C7 Capacitor electrolitic radial series M 1000µF 35V Panasonic ref ECA1VM102 1 Trad Panasonic Power 5V and 15V ATAVRMC200 Hardware User Guide 28 7638A–AVR–05/06 Table 1. Bill of Materials (Continued) Reference Designation Q Remarks Package C12 Capacitor ceramic 1 nF 50V X7R 1 0805 C5, C8, C9 Capacitor ceramic 100 nF 50V X7R 3 0805 L2 Inductor Panasonic radial series ELC08B 470 µH 400mA Ø=8,5mm h=7,5mm pas 5,0mm 0 L4 Inductor Panasonic radial series ELC18B 4,7 mH 550mA Ø=18mm h=27mm pas 7,5mm R1, Not mounted Manufacturer Trad Panasonic 1 Trad Panasonic Resistors 100K Ohms 1% 1,5W package 2512 1 2512 R3 Resistors 22 Ohms 1% 1/8W package 0805 1 0805 R7, Resistors 1,8k Ohms 1% 1/8W package 0805 1 0805 R2, Resistors 3,9k Ohms 1% 1/8W package 0805 1 0805 R4,R6 Resistors 5,1k Ohms 1% 1/8W package 0805 2 0805 R5 Resistors 11k Ohms 1% 1/8W package 0805 1 0805 TP3, TP4, TP5 Test Point Keystone type1 ref 5000 3 Trad Keystone H Bridge Smart Power Module Fairchild 600V 10A 3-phase IGBT ref FSAM10SH60 1 SPM32-AA Fairchild Power FSAM10SH60A U4 U17 1 Inverter 74HC04AD en package SO14 Not mounted if R89, R90, R91 are mounted SO14 D7,D8,D9 Power diode fast recovery RS1J 3 SMA Fairchild C57 Capacitor polyester metalic Classe X2 220nF 250Vac pas 15mm Panasonic ref ECQU2A224ML 1 Trad Panasonic C14, C18, C23, C28 Capacitor electrolitic radial series M 220µF 35V Panasonic ref ECA1VM221 4 Trad Panasonic C16, C20, C27, C31, Capacitor ceramic 1 nF 50V X7R C32, C34, C36, 7 0805 1 0805 10 0805 C25 Capacitor ceramic 33 nF 50V X7R C13, C15, C17, C19, C21, C22, C24, C26, Capacitor ceramic 100 nF 50V X7R C29, C58 R15, R18, R21 Resistors 0,05 Ohm 1% 2W package 2512 3 2512 R8, R12, R19, Resistors 20 Ohms 1% 1/4W package 1206 3 1206 R13 Resistors 51 Ohms 1% 1/4W package 1206 1 1206 ATAVRMC200 Hardware User Guide 29 7638A–AVR–05/06 Table 1. Bill of Materials (Continued) Reference Designation R89, R90, R91 Q Remarks Package 3 Not mounted if U17 not monted 0805 Resistors 0 Ohms 1% 1/8W package 0805 R10, R16, R23, R30, Resistors 100 Ohms 1% 1/8W package 0805 R31, R35, R36, 7 0805 R14, R17, Resistors 390 Ohms 1% 1/8W package 0805 2 0805 R9, R11, R20, R24, R26, R27, R28, Resistors 4,7k Ohms 1% 1/8W package 0805 7 0805 R92, R93, R94, 3 Resistors 10k Ohms 1% 1/8W package 0805 Not monted if U17 not monted Manufacturer 0805 R22 Resistors 22k Ohms 1% 1/8W package 0805 1 0805 J2 Bornier 4 pts pas de 7,62mm Phoenix Contact ref GMKDS 3/4-7,62 1 Trad Phoenix Contact TP6, TP7, TP8, TP9, Test Point Keystone type1 ref 5000 TP10, TP11, 6 Trad Keystone U4 SCHWA408 – Dissipator WA 408.0 H: 35 mm / L: 88 mm / l : 31mm 1 U4 Thermal Grease 1 U4 Screw M4x30mm 2 Washer 4mm 2 H Bridge Integrated Power Module International Rectifier 600V 10A 3-phase ref IRAMX10UP60A 1 Trad IR Power IRAMX10UP60A U19 U17 1 Inverter 74HC04AD en package SO14 Not mounted if R89, R90, R91 are monted SO14 C14, C18, C23,C28 Capacitor electrolitic radial series M 220µF 35V Panasonic ref ECA1VM221 4 Trad Panasonic C57 Capacitor polyester metalic Classe X2 220nF 250Vac pas 15mm Panasonic ref ECQU2A224ML 1 Trad Panasonic C16, C20, C27, C32, Capacitor ceramic 1 nF 50V X7R C34, C36, 6 0805 C15, C19, C24, C29, Capacitor ceramic 100 nF 50V X7R C58 5 0805 ATAVRMC200 Hardware User Guide 30 7638A–AVR–05/06 Table 1. Bill of Materials (Continued) Reference Designation Q Remarks Package R15, R18, R21 Resistors 0,05 Ohm 1% 2W package 2512 3 2512 R25, R33,R95 Resistors 0 Ohms 1% 1/4W package 1206 3 1206 R89, R90, R91 3 Resistors 0 Ohms 1% 1/8W package 0805 Not monted if U17 monted 0805 R10, R16, R23, R30, Resistors 100 Ohms 1% 1/8W package 0805 R31, R36, 6 0805 R9, R11, R20, R24, R26, R27, Resistors 4,7k Ohms 1% 1/8W package 0805 6 0805 R22 Resistors 6,8k Ohms 1% 1/8W package 0805 1 0805 R92, R93, R94, 3 Resistors 10k Ohms 1% 1/8W package 0805 J2 Con 7,62mm Phoenix Contact ref GMKDS 3/47,62 TP6, TP7, TP8, TP9, Test Point Keystone type1 ref 5000 TP10, TP11, Not monted if U17 not monted Manufacturer 0805 1 Trad Phoenix Contact 6 Trad Keystone AAVID® THERMALLOY U19 Thermal Dissipator 5°C/W AAVID THERMALLOY type 0S550 H=58,6mm L=100mm l=31,8mm U19 Thermal Grease 1 U19 Screw M4x10mm 2 C42, C46, C47 Capacitor ceramic 1 nF 50V X7R 3 0805 R84, R6, R88 Resistors 1,5k Ohms 1% 1/8W package 0805 3 0805 R83, R85, R87 Resistors 10k Ohms 1% 1/8W package 0805 3 0805 R40, R44, R47 Resistors 47k Ohms 1% 1/8W package 0805 3 0805 U6 Quad Op Amplifier rail to rail LMV324M 1 SO14 C42, C46, C47, C59, C60, C61 Capacitor ceramic 1 nF 50V X7R 6 0805 C40, C48, Capacitor ceramic 100 nF 50V X7R 2 0805 R38, R41, R45 Resistors 100 Ohms 1% 1/8W package 0805 3 0805 100mm Current sense 1 (direct) Current sense 2(AOP) ATAVRMC200 Hardware User Guide National 31 7638A–AVR–05/06 Table 1. Bill of Materials (Continued) Reference Designation R37, R40, R42, R44, R46, R47, R50, R51, R53 Resistors 1k Ohms 1% 1/8W package 0805 R32, R39, R43 Q Remarks Package 9 0805 Resistors 3,9k Ohms 1% 1/8W package 0805 3 0805 C44, C46 Capacitor ceramic 1 nF 50V X7R 2 0805 R85 Resistors 0 Ohms 1% 1/8W package 0805 1 0805 R44, R48, R96, R97 Resistors 1 kOhms 1% 1/8W package 0805 4 0805 U5 AT90PWM3 microcontroller 1 SO32 D15, D16 Zener Diode 5V1 BZX84-C5V1 2 SOT23 LED2, LED3, LED SMD green package PLCC-2 Fairchid QTLP670C-4 or Agilent HSMM-A100-S00J1 2 PLCC2 L3 Inductor 4,7nH 600mA package 0603 1 0603 C39 Capacitor tantale 4,7uF 6V package A 1 package A C30, C43, C45 Capacitor ceramic 1 nF 50V X7R 3 0805 C35, C37, C38, C41, C62 Capacitor ceramic 100 nF 50V X7R 5 0805 P1 Potentiometer Trimmer cermet monotours 10k 1/2W serie 3386F-TW 1 Trad R29, R34, R52 Resistors 1 kOhms 1% 1/8W package 0805 3 0805 R100, R101 Resistors 22kOhms 1% 1/8W package 0805 2 0805 R49 Resistors 100 kOhms 1% 1/8W package 0805 1 0805 SW1, SW2 Switch MEC serie 3C ref 3CTH9 2 Trad J3 Con 2,54 mm 2x3 pts 1 Trad ST1, ST2, Con 2,54 mm 2 pts 2 Trad ST1, ST2, Jumper 2 pts aupas 2,54 mm 2 TP12, TP13, TP14, TP15 Test Point Keystone type1 ref 5000 4 Manufacturer Current sense 3(differential) Microcontroller ATAVRMC200 Hardware User Guide Atmel Fairchild Agilent Trad Bourns® MEC Keystone 32 7638A–AVR–05/06 Table 1. Bill of Materials (Continued) Reference Designation Q Remarks Package Manufacturer Isolation area U8, U9, U11, U12, Opto-isolater Toshiba ref TLP181 U13, U14, U15, U16 8 SO Toshiba® Q2, Q3, Q4, Q5, Q6, Q7 MOSFET Transistor P channel FDV304P 6 SOT23 Fairchild D11 Zener Diode 12V BZX84-C12 1 SOT23 D12, D13, D14, Double Diode BAV70 3 SOT23 C54 Capacitor ceramic 1 nF 50V X7R 1 0805 C49, C50, C51, C52, C53, C55, C56 Capacitor ceramic 1 nF 50V X7R 0 R55, R61, R65, R69, R73, R80 Resistors 0 Ohms 1% 1/8W package 0805 6 0805 R57, R58, R63, R67, R71, R76, R78, R81, Resistors 680 Ohms 1% 1/8W package 0805 8 0805 R56, R59, R62, R66, R70, R75, R82, Resistors 1k Ohms 1% 1/8W package 0805 7 0805 R74 Resistors 3k Ohms 1% 1/8W package 0805 1 0805 R54, R60, R64, R68, R72, R77, R79, Resistors 10k Ohms 1% 1/8W package 0805 7 0805 J5 Con 3,81mm Phoenix Contact ref MKDS 1/5-3,81 1 Trad J6 Con 2,54 mm 2x3 pts 1 Trad J7 Supply connector diam int 2,1mm diam ext 5,5mm EEE ref LD02.02 1 Trad J8 Sub D 9 pts connector DB9 1 Trad ST3,ST4,ST5 Connector 2,54 mm 2 pts 3 Trad ST5 Jumper 2 pts / 2,54 mm 1 PCB MC4 FR4 2VE 1,6mm 35 µm 200 x 100 mm 1 not mounted 0805 Phoenix Contact EEE Assembly ATAVRMC200 Hardware User Guide 33 7638A–AVR–05/06 Atmel Corporation 2325 Orchard Parkway San Jose, CA 95131 Tel: 1(408) 441-0311 Fax: 1(408) 487-2600 Regional Headquarters Europe Atmel Sarl Route des Arsenaux 41 Case Postale 80 CH-1705 Fribourg Switzerland Tel: (41) 26-426-5555 Fax: (41) 26-426-5500 Asia Room 1219 Chinachem Golden Plaza 77 Mody Road Tsimshatsui East Kowloon Hong Kong Tel: (852) 2721-9778 Fax: (852) 2722-1369 Japan 9F, Tonetsu Shinkawa Bldg. 1-24-8 Shinkawa Chuo-ku, Tokyo 104-0033 Japan Tel: (81) 3-3523-3551 Fax: (81) 3-3523-7581 Atmel Operations Memory 2325 Orchard Parkway San Jose, CA 95131 Tel: 1(408) 441-0311 Fax: 1(408) 436-4314 RF/Automotive Theresienstrasse 2 Postfach 3535 74025 Heilbronn, Germany Tel: (49) 71-31-67-0 Fax: (49) 71-31-67-2340 Microcontrollers 2325 Orchard Parkway San Jose, CA 95131 Tel: 1(408) 441-0311 Fax: 1(408) 436-4314 La Chantrerie BP 70602 44306 Nantes Cedex 3, France Tel: (33) 2-40-18-18-18 Fax: (33) 2-40-18-19-60 ASIC/ASSP/Smart Cards Zone Industrielle 13106 Rousset Cedex, France Tel: (33) 4-42-53-60-00 Fax: (33) 4-42-53-60-01 1150 East Cheyenne Mtn. Blvd. Colorado Springs, CO 80906 Tel: 1(719) 576-3300 Fax: 1(719) 540-1759 Biometrics/Imaging/Hi-Rel MPU/ High Speed Converters/RF Datacom Avenue de Rochepleine BP 123 38521 Saint-Egreve Cedex, France Tel: (33) 4-76-58-30-00 Fax: (33) 4-76-58-34-80 1150 East Cheyenne Mtn. Blvd. Colorado Springs, CO 80906 Tel: 1(719) 576-3300 Fax: 1(719) 540-1759 Scottish Enterprise Technology Park Maxwell Building East Kilbride G75 0QR, Scotland Tel: (44) 1355-803-000 Fax: (44) 1355-242-743 e-mail [email protected] Web Site http://www.atmel.com Disclaimer: The information in this document is provided in connection with Atmel products. No license, express or implied, by estoppel or otherwise,to anyintellectualproperty right is granted by this document or in connection with the sale of Atmel products. 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Unless specifically provided otherwise, Atmel products are not suitable for, and shall not be used in, automotive applications. Atmel’s products are not intended, authorized, or warranted for useas components in applications intended to support or sustainlife. © 2006 Atmel Corporation. All rights reserved. Atmel®, logo and combinations thereof, Everywhere You Are® AVR®, and AVR Studio® and others are the trademarks or trademarks of Atmel Corporation or its subsidiaries. Other terms and product names may be trademarks of others. 7638A –AVR–05/06 /xM