OMNIMATE Housing Housings for electronics Contents OMNIMATE Housing Housings for electronics OMNIMATE Housing Housings for electronics OMNIMATE Housing Explanation I.2 Orientation guide I.4 Explanation I.6 Orientation guide I.14 Technical data I.16 Explanation I.36 Technical data I.38 Explanation I.40 Orientation guide I.42 Technical data I.44 CH20M MICROBOX / TERMINALBOX Profile housing I 1381510000 – 2013/2014 I.1 OMNIMATE Housing Housings for electronics OMNIMATE Housing | Explanation OMNIMATE Housing Housings for electronics The perfect platform for form and function – including terminal layouts, bulk products and “tailor-made suits straight off the rack”. Weidmüller´s electronics provide a state-of-the-art platform for electronics applications: for all design types and usage areas. The application and its requirements are the foundation for the housing design: Component housings using the standard pitch sizes are particularly well suited for standardised electrical cabinet applications. Because of their excellent flexibility and variability, profile housings are the perfect solution for custom constructions and small-batch series. The perfect blend of design, connection technology and functionality result in a design that is well tailored to market and application requirements. I Flexibility Profile housing – the perfect solution for custom constructions and smallbatch series. Innovation Attention to detail: with the integrated, captive “AutoSet” coding function. I.2 1381510000 – 2013/2014 Reliability Weidmüller´s legendary quality and well established, proven connection technology guarantee maximum availability for your systems. Component housing for mounting on rail Component housing: function, form and processing all contribute to a single cohesive unit that offers safety, manufacturing efficiency and usability. OMNIMATE Housing Housings for electronics OMNIMATE Housing | Explanation Assembly housing in profile shape Assembly housing in profile shape - the flexible modular system of coloured and transparent plastic profiles and support modules provides the optimum balance between flexibility and efficiency. Accessories Comprehensive range of system accessories for integrating your assembled electronics “package” into the system environment - from attachment and connection to marking systems. I Efficiency Reduce costs and increase productivity: SMT/SMD connectors packed suitably for fully automated production. 1381510000 – 2013/2014 I.3 OMNIMATE Housing Housings for electronics OMNIMATE Housing | Orientation guide Electronics housings CH20M – Modular component housing With 6 housing systems, Weidmüller‘s electronics housing portfolio offers a platform for electronic applications in any design and for all application areas. Page I.6 Detailed design information and the most important product-related data is available on the respective product pages. Data sheets and CAD models are available online for download. System description (key points) Scalability Widths Design Production Application Connection system Number of conductors that can be connected Number of connection levels on each side Design options Housing design PCB layout Labelling & marking Standard housing colours (Other colours on request) Additional features I optional (excerpt) standard (excerpt) Legend of symbols Component housing system IP 20 • 7 housing widths from 6 to 67.5 mm: • 6,1 / 12,5 / 17,5 / 22,5 / 351) / 45 / 67,5 • individually configurable • 100% reflow soldering compatible (automated) • networked with mounting rail bus Connectors (touch-safe both sides) • 4 - 72 1) • 1-3 Individually configurable • asymmetrical port configuration • individual processing / modification • large net layout space of up to 9000 mm ² • up to 3 flexibly positioned PCBs • both sides can be fitted with components (underside: + 5mm) • Pad & laser printing • Device markers for female connector • Device markers for hinged cover Optional or standard • Integrated mounting rail bus • FE mounting rail contac • Connection areas: lockable slots • integrated, captive 16-fold “AutoSet” coding • integrated ejector and plus / minus screws • “Wire ready” and “wire guard“ (protection against mis-inserting) • transparent hinged cover, sealable Housing dimensions (exemplary) Clamping yoke screw connection PUSH IN spring connection Tension clamp connection Note: 1) On request I.4 1381510000 – 2013/2014 MICROBOX - Small housing TERMINALBOX - Terminal housing RS 45-122 Profile housing variable RS 70 - Profile housing modular Page I.36 Page I.42 Page I.45 Small housing IP 20 • MICROBOX: 6.1 mm • TERMINALBOX: 6.0 mm • Miniature plate housing • Compact enclosure in terminal format • e.g. for I/O-plate applications Connection terminals • 4-6 • 2-3 2 versions: • MICROBOX: closed • TERMINALBOX optionally with cover plate • Pad-print printing Optional: • Cross-connector 32 A Modular extruded profile case IP 00 • Extruded profile, stackable modular • Elements of 5 / 10 / 15 / 25 / 30 / 45 mm • for 68 mm circuit boards • tool-free installation • sub-assembly accessible when opened Female connectors or terminals • as needed • 1-3 tool-free installation: • 1 snap-on foot • 5 different intermediate elements • Standard circuit boards • Double-sided installation Optional: • direct mounting Optional: • direct mounting Housing dimensions (exemplary) • Pad-print printing • Standard connector markings I Housing dimensions (exemplary) 22.9 Housing dimensions (exemplary) Variable extruded profile case IP 20 • Extruded profile cut to precise length • Standard length 2m, optionally cut to size • circuit boards 45 to 122 mm • precisely cut lengths • Modules protected with a clear cover Female connectors or terminals • as needed • 1-3 Passgenau kombinierbar: • See-through covers in 2 sizes • End plates in 3 sizes • Standard circuit cards (EURO format) • Up to 2 PCBs stackable • Double-sided installation • Pad-print printing • Standard connector markings • Marking strips for the cover hood OMNIMATE Housing Housings for electronics OMNIMATE Housing | Orientation guide $ AP RS45/LI / ca.24.5 63 AP RS45/L DI 45 - 122 5) 5) =: 6 l 91 1381510000 – 2013/2014 I.5 OMNIMATE Housing Housings for electronics CH20M | Explanation Individual design by combining form, function and appearance CH20M (Component Housing IP 20 Modular) – Weidmüller‘s new housing standard – represents the ideal platform for basing customised electronic applications. Like a “tailor-made suit straight off the rack”, the ground breaking module concept combines freedom in design with the low cost and planning security of a standard system. In addition to scalability, a high level of safety and innovative functionality in the application, the system also convinces with superior attention to detail. The results are quicker installation, user-friendly operation, high operational reliability and resistance to interference. From development to production, the CH20M represents efficiency. It covers all of the requirements for a modern electronics platform built with the future in mind. I Designed configuration As many connections as you require and as affordable as you need: scalable connection levels, up to 72 wire connections, individually configurable for each side with 1, 2 or 3 connection levels across all housing widths. Designed basic colours With a focus on the important elements: the unobtrusive housing colours (black graphite, grey graphite and light grey) make a competent impression without distracting from the key operational and display elements. I.6 1381510000 – 2013/2014 Designed printing Detailed symbols, data, graphics or text can be printed (with either laser or pad printing) on the large surface available on the housing element. Designed optical appearance The standard variants, with their modularity and variety, enable you to customise a wide range of designs to fit your application. OMNIMATE Housing Housings for electronics CH20M | Explanation Designed functionality Our comprehensive, standardised configuration variants can be further supplemented with modification and design changes to fit your custom needs. I Designed functional colours More operational confidence with functionally appropriate colour coding: three functional colours (red, yellow and blue coding) can be assigned to key industrial applications. Designed modifications Modifying after the configuration: for example by integrating the pluggable 30-pole BL-I/O LED digital I/O connection level in the front or with the RJ45 socket on the side. 1381510000 – 2013/2014 I.7 OMNIMATE Housing Housings for electronics CH20M | Explanation Power, signals and data are provided, connected and distributed securely and consistently This customer-friendly bus solution brings power, signals and data to the rail in a quick and reliable manner. When supplying, connecting or distributing within modular applications, the rail bus can replace the tedious individual wiring process with a flexible and uninterrupted system solution. As a result, the wiring overhead and the error rate are both reduced. Redundant functions within complex applications can be efficiently centralised or intelligently distributed. The system bus is securely integrated within the 35 mm standard mounting rail. The SMD-bus contact block can be reflow-soldered so that it can be completely automatically processed during the component assembly. The resistant, gold-plated contact surfaces ensure a permanent and reliable contact for all housing widths. Scalability with no limits Unique: The integrated connection solution covers all system widths: from the 6 mm slice to the 67 mm large-area housing. I Easy to service during installation: Quick: It‘s easy to replace a module, even in existing modules groups – without any influence on the neighbouring modules. I.8 Unlimited configuration Compatible: The individual modules can be positioned anywhere on any TS-35 standard top-hat rail. Unused areas are safely covered. 1381510000 – 2013/2014 Maximum availability: Reliable: Five fully-galvanised and partially gold-plated twin-arched contacts are used to establish a permanent contact to the rail bus. THR solder flanges ensure that the connection to the circuit board is stable. Affordable assembly Fully automatic: No manual post processing is required for the bus contact block – it is processed with the assembly group in a single SMT assembly process. OMNIMATE Housing Housings for electronics CH20M | Explanation Safe installation Low loss: You can safely avoid undesired bus interruptions and high contact resistances. Maximum facility availability ensured by the old-plated contact surfaces on the system bus and contact block, as well as the consistent system design. More flexibility in design From design through production to application - CH20M6 sets the market standard with maximal board space with minimal exterior dimensions as well as allowing fully automatic reflow processing or bus connections. I State-of-the-art processing Efficient: The SMD-compatible bus contact block is made from high-temperature-resistant LCP. It is designed for the SMT reflow process and is delivered in machine-ready packaging. 1381510000 – 2013/2014 I.9 OMNIMATE Housing Housings for electronics CH20M | Explanation OMNIMATE Housing – CH20M-67 The new housing offers new assembly dimensions in the 67.5 mm equipment class. The CH20M-67 sets new standards on the market as a largescale housing in terms of flexibility for integrating intricate electronic subassemblies. You can distribute the electronic functions over as many as three printed-circuit boards. The front surface of the housings also has a unique size that can be used for freely laying out the operator interface. Like all housings of the CH20M family from Weidmüller, the CH20M-67 also supports the connection to the mounting rail bus. The system bus is reliably integrated into the 35-mm standard mounting rail and replaces painstaking and error-prone individual wiring. More reliability when connecting the conductors Series equipment: The built-in conductor wire guard underinsertion protection prevents the hazardous underinsertion of the conductor and protects it from concealed contact faults. Being wire ready ensures that all connecting points are completely open at delivery. I More speed at installation Series equipment: Screwed connections with wiring, supported by plus-minus screws, with power tools just right for automatic equipment. I.10 1381510000 – 2013/2014 CH20M | Explanation OMNIMATE Housing Housings for electronics More layout area The side ventilation openings are standard equipment in the semi-cooling design and provide sufficient convection for demanding electronics with the maximised layout area on the printed-circuit board. More flexibility for interfaces Unused plug-in stations or connections that are only accessible from the factory side can be reliably and permanently sealed with the optional AD-SHL-SMT cover. More design freedom There is room for one to three printedcircuit boards placed on both sides CH20M-67. There is maximum design flexibility since each printed-circuit board can take four freely selectable positions in the housing. More stability on the mounting rail The built-in click-in base is premounted at the factory which guarantees easy, reliable and vibration-free fastening on the DIN mounting rail. A guide with four points of support provides a solid base. 1381510000 – 2013/2014 I More mounting space The printed-circuit boards can be positioned at a distance of 2.3 mm (and also 5 mm to the housing wall). This gives you the free choice of single- or doublesided assembly. I.11 OMNIMATE Housing Housings for electronics CH20M | Explanation OMNIMATE Housing – System CH20M System overview Hinged cover BHZ female plug BHZ female plug FRONT element I SIDE element SIDE element SHL-SMT male header, right version SHL-SMT male header, right version BASE element, optional with bus cut-out I.12 1381510000 – 2013/2014 Connection area (SIDE) with 1-3 levels OMNIMATE Housing Housings for electronics CH20M | Explanation Hinged cover, transparent CH20M22 C TP on FRONT element, black CH20M22 F BK Hinged cover, black CH20M22 C BK FRONT element, black CH20M22 F BK Black SIDE element 3-row 12 connections CH20M22 S PPP BK Black SIDE element 2-row 8 connections CH20M22 S PPSC BK Black SIDE element 1-row 4 connections CH20M22 S PSCSC BK FRONT element, black: for use without hinged cover CH20M22 FC BK I Connection area (SIDE) with 1-3 levels and varying connection configurations AD-SHL Black SIDE element 1-row 8 connectionsCH20M45 S P2SC/P2SC BK 1381510000 – 2013/2014 Black SIDE element 2-row 16 connections CH20M45 S 2PSC/2PSC BK, incl. Male header CH20M AD-SHL Black SIDE element 2-row 8 connections CH20M45 S 2PSC/3SC BK Black SIDE element 2-row 8 connections CH20M45 S 3SC/2PSC BK I.13 OMNIMATE Housing Housings for electronics CH20M | Orientation guide OMNIMATE Housing Component housing system CH20M The module electronics housing system – CH20M (Component Housings IP20 Modular) – is designed for seven widths. Width Type Sample kit including wire connection mechanism Catalogue pages 6.1 mm CH20M6 1203290000 CH20M6 S-Kit I.16 Similar to RAL 9011 12.5 mm CH20M12 1167190000 CH20M12 S-Kit I.18 Similar to RAL 7024 17.5 mm CH20M17 1255820000 CH20M17 S-Kit I.20 22.5 mm CH20M22 1158390000 CH20M22 S-Kit I.22 35 mm CH20M35 On request 45 mm CH20M45 1203350000 CH20M45 S-Kit I.24 Similar to RAL 1003 67 mm CH20M67 On request I.26 Similar to RAL 3000 Note: The sample kit contains all individual parts for setting up a housing, including the circuit board and wire connection mechanism. Colour scale1) Similar to RAL 7035 Similar to RAL 5012 Note 1) Other colours on request I I.14 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics CH20M | Orientation guide Housing elements Description / Type Hinged cover COVER (CH20Mxx C xx) Transparent • Transparent (light or dark) • Holds itself in place when opened • Sealable • pad printing • markable • machinable Housing front Design options 1) FRONT (CH20Mxx F xx) • Large usable surface for the operational and display elements • Can be customised Connection area 123 123 1) SIDE (CH20Mxx S xx) SIDE element: • 1 - 3 connection levels • Can be configured asymmetrically • For up to 3 circuit boards • Up to 72 wires can be connected Housing base I 1) 123 • laser marking • with or without bus cut-out • Optional FE contact • Snap-on foot in 2 standard colours (orange + black) 1) BHZ female plug / SHL male header Female plug / male header: • Reflow compatible • Can be automatically processed • Integrated “AutoSet” coding • Release clip is standard Rail bus • laser marking • 1 - 3 plugging levels • Up to 3 circuit boards, can be populated on both sides up to 5 mm on bottom of board • with or without bus cut-out BASE (CH20Mxx B xx) BASE element: • For TS 35 DIN rails • Pre-attached snap-on foot • ESD-protected (8kV acc. to EN 61000-4-2) • All elements are permanently snapped in Connection system • laser marking • With hinges for cover • Optionally closed (without hinged cover) 123 • Headers packaged in box or on tape • Clamping yoke screw connection • PUSH IN spring connection (on request) Bus Non-interrupted system bus: • Integrated in TS 35 DIN rail • For power, signals and data • 5 conductor paths (max. 5 A / 63 V) • SMD-compatible bus contacts (2 A / 63 V) printable (pad printing / laser marking), 1381510000 – 2013/2014 123 markable, machinable, 7.5 x 35 15 x 35 • Can be shortened to length • For 7.5 and 15 mm with fingersafe hood • Pre-assembled on request variable circuit board position I.15 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M6 BP CH20M6 BC Base shell Base lid Modular component housing for electronic components • 6.1mm wide • Connection method: PCB terminals, clamping yoke screw connection • Max. 8 wires Base shell • For mounting on rail • Optionally with BUS cut-out Base lid Technical data Ordering data CH20M6 Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PBT V0 250 V AC 13 A Qty. Order No. Ordering data Type / Version Qty. Order No. Base housing, black CH20M6 BP 4P-4P BK 50 2418600000 black CH20M6 BC 4P-4P BK 50 2418610000 Base housing BUS black CH20M6 BP 4P-4P BUS BK 50 1164630000 black CH20M6 BC 4P-4P BUS BK 50 1164640000 Base housing FE black CH20M6 BP 4P-4P FE BK 50 1164650000 I Demo Kit Type / Version SK DEMO CH20M6 Qty. 1 Order No. 1203310000 Dimensional drawing OHIW I.16 ULJKW 1381510000 – 2013/2014 CH20M6 C Connection system Hinged cover and accessories OMNIMATE Housing Housings for electronics CH20M | Technical data Hinged cover Ordering data Type / Version dark transparent CH20M6 C BK transparent CH20M6 C TP 1381510000 – 2013/2014 Qty. 50 50 Order No. 2418620000 PCB terminal Type / Version Left, box packaging LHZ-SMT L 1.5SN BK BX Right, box packaging LHZ-SMT R 1.5SN BK BX Left, tape-on-reel LHZ-SMT L 1.5SN BK RL Right, tape-on-reel LHZ-SMT R 1.5SN BK RL Markers Type / Version Device marker hinged cover MF 5/7,5 MC NEUTRAL Qty. Order No. 50 1137870000 50 1137880000 432 2418580000 432 2418590000 Qty. Order No. 50 I 1877680000 1073410000 I.17 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M12 CH20M6 BP CH20M12 S BASE element SIDE element BASE Modular component housing for electronic components • 12.5 mm wide • Pluggable wire connection • Max. 12 wires Base element with pre-attached snap-on foot • Optionally with BUS cut-out • Optionally with FE cut-out Technical data Ordering data Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PA6.6 V0 250 V AC 10 A Base element, black, Snap-on foot, black CH20M12 B BK/BK Qty. 14 SIDE Side element Order No. Ordering data Type / Version Qty. Order No. 1104170000 Side element, black, 1-row,, for 2 connections* CH20M12 S PSCSC BK 14 1104210000 1104180000 Side element, black, 2-row,, for 4 connections CH20M12 S PPSC BK 14 1104200000 Side element, black, 3-row, for 6 connections CH20M12 S PPP BK 14 1174280000 I Demo Kit Type / Version SK DEMO CH20M12 Qty. 1 Order No. 1111630000 Base element, black, Snap-on foot, orange CH20M12 B BK/OR 14 Dimensional drawing Base element, black, BUS, Snap-on foot, orange CH20M12 B BUS BK/OR 14 1176980000 Base element, black, FE (Version for functional earth), Snap-on foot, orange CH20M12 B FE BK/OR 14 1176990000 *) The side itself does not have any connections I.18 1381510000 – 2013/2014 CH20M12 F CH20M12 C Connection system FRONT Element COVER Element and accessories FRONT Front element Ordering data Type / Version Front element black CH20M12 F BK COVER Female plug 2-pole, black, Male header 2-pole, black, Left and right versions of header Hinged cover Qty. 70 Order No. 1104190000 Ordering data Type / Version Hinged cover, dark transparent CH20M12 C BK Hinged cover, transparent CH20M12 C TP Qty. Order No. Female plug Type / Version Release lever, orange BHZ 5.00/02/90LH BK/OR Release lever, black BHZ 5.00/02/90LH BK/BK Release lever, blue BHZ 5.00/02/90LH BK/BL Male header 70 70 1104240000 1104250000 Type / Version Left version, box packaging SHL-SMT 5.00/02GL 4.2BX SHL-SMT 5.00/02GL 5.9BX Right version, box packaging SHL-SMT 5.00/02GR 4.2BX SHL-SMT 5.00/02GR 5.9BX Left version, tape-on-reel SHL-SMT 5.00/02GL 4.2RL SHL-SMT 5.00/02GL 5.9RL Right version, tape-on-reel SHL-SMT 5.00/02GR 4.2RL SHL-SMT 5.00/02GR 5.9RL Plug cover Type / Version Cover, black 2-pole CH20M AD SHL 5.00/02 BK Markers Type / Version Device marker hinged cover ESG 8/13.5/43.3 SAI AU Device marker Female plug ESG 6.6/11 BHZ 5.00/02 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics CH20M | Technical data Qty. Order No. 150 1063260000 150 1069330000 150 1069360000 Qty. Order No. 156 156 1069620000 1069750000 156 156 1069550000 1069680000 260 260 1069650000 1069780000 260 260 1069580000 1069720000 Qty. Order No. I On request Qty. Order No. 5 1912130000 200 1082490000 I.19 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M17 CH20M17 B CH20M17 S BASE element SIDE element BASE SIDE Modular component housing for electronic components • 17.5 mm wide • Pluggable wire connection • Max. 18 wires Base element with pre-attached snap-on foot • Optionally with BUS cut-out • Optional with cut-out for functional earth (FE) Side element Technical data Ordering data Ordering data Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PA6.6 V0 250 V AC 10 A Base element, black, Snap-on foot, black CH20M17 B BK/BK Qty. 12 Order No. Type / Version Qty. Order No. 1254120000 Side element, black, 1-row, 3 connections CH20M17 S PSCSC BK On request 1254130000 Side element, black, 2-row, 6 connections CH20M17 S PPSC BK On request Side element, black, 3-row, 9 connections CH20M17 S PPP BK I Demo Kit Type / Version SK DEMO CH20M17 Qty. 1 Order No. On request Base element, black, Snap-on foot, orange CH20M17 B BK/OR 12 113,6 107 Dimensional drawing Base element, black, BUS, Snap-on foot, orange CH20M17 B BUS BK/OR 12 1254180000 Base element, black, FE, Snap-on foot, orange CH20M17 B FE BK/OR 12 1254190000 12 1254170000 17,5 105,7 117,2 I.20 1381510000 – 2013/2014 CH20M17 F CH20M17 C Connection system FRONT element COVER element and accessories FRONT Front element Ordering data Type / Version Front element, black CH20M17 F BK COVER Female plug 3-pole, black Male header 3-pole, black, Left and right versions of header Hinged cover Qty. 50 Order No. 1254140000 Ordering data Type / Version Hinged cover, dark transparent CH20M17 C BK Hinged cover, transparent CH20M17 C TP Qty. Order No. Female plug Type / Version Release lever, orange BHZ 5.00/03/90LH BK/OR Release lever, black BHZ 5.00/03/90LH BK/BK Release lever, blue BHZ 5.00/03/90LH BK/BL Male header 50 50 1254150000 1254160000 Type / Version Left version, box packaging SHL-SMT 5.00/03GL 1.5BX SHL-SMT 5.00/03GL 4.2BX SHL-SMT 5.00/03GL 5.9BX Right version, box packaging SHL-SMT 5.00/03GR 1.5BX SHL-SMT 5.00/03GR 4.2BX SHL-SMT 5.00/03GR 5.9BX Left version, tape-on-reel SHL-SMT 5.00/03GL 1.5RL SHL-SMT 5.00/03GL 4.2RL SHL-SMT 5.00/03GL 5.9RL Right version, tape-on-reel SHL-SMT 5.00/03GR 1.5RL SHL-SMT 5.00/03GR 4.2RL SHL-SMT 5.00/03GR 5.9RL Plug cover Type / Version Cover, black 3-pole CH20M AD SHL 5.00/03 BK Markers Type / Version Device marker hinged cover ESG 8/13.5/43.3 SAI AU Device marker Female plug ESG 6.6/15 BHZ 5.00/03 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics CH20M | Technical data Qty. Order No. 108 1063270000 108 1069340000 108 1069370000 Qty. Order No. 120 120 120 1063210000 1069630000 1069760000 120 120 120 1063140000 1069560000 1069690000 175 175 175 1063240000 1069660000 1069790000 175 175 175 1063170000 1069590000 1069730000 Qty. Order No. 50 Qty. I 1254110000 Order No. 5 1912130000 200 1082520000 I.21 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M22 CH20M22 B CH20M22 S BASE element SIDE element BASE SIDE Modular component housing for electronic components • 22.5 mm wide • Pluggable wire connection • Max. 24 wires Base element with pre-attached snap-on foot • Optionally with BUS cut-out • Optional with cut-out for functional earth (FE) Side element Technical data Ordering data Ordering data Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PA6.6 V0 250 V AC 10 A Base element, black, Snap-on foot, black CH20M22 B BK/BK Qty. 10 Order No. Type / Version Qty. Order No. 2418630000 Side element, black, 1-row, 4 connections CH20M22 S PSCSC BK 10 1080630000 1104450000 Side element, black, 2-row, 8 connections CH20M22 S PPSC BK 10 2418650000 Side element, black, 3-row 12 connections CH20M22 S PPP BK 10 1139790000 I Demo Kit Type / Version SK DEMO CH20M22 Qty. 1 Order No. 1105600000 Base element, black, Snap-on foot, orange CH20M22 B BK/OR 10 Dimensional drawing Base element, black, BUS, Snap-on foot, orange CH20M22 B BUS BK/OR 10 1177000000 Base element, black, FE, Snap-on foot, orange CH20M22 B FE BK/OR 10 1177010000 I.22 1381510000 – 2013/2014 CH20M22 F CH20M22 C Connection system FRONT element COVER element and accessories FRONT Front element Ordering data Type / Version Front element, black CH20M22 F BK Front element, closed, black CH20M22 FC BK COVER Female plug 4-pole, black Male header 4-pole, black, Left and right versions of header Hinged cover Qty. 50 50 Order No. 2418640000 1209350000 Ordering data Type / Version Hinged cover, dark transparent CH20M22 C BK Hinged cover, transparent CH20M22 C TP Qty. Order No. Female plug Type / Version Release lever, orange BHZ 5.00/04/90LH BK/OR Release lever, black BHZ 5.00/04/90LH BK/BK Release lever, blue BHZ 5.00/04/90LH BK/BL Male header 50 50 2418670000 1073420000 Type / Version Left version, box packaging SHL-SMT 5.00/04GL 1.5BX SHL-SMT 5.00/04GL 4.2BX SHL-SMT 5.00/04GL 5.9BX Right version, box packaging SHL-SMT 5.00/04GR 1.5BX SHL-SMT 5.00/04GR 4.2BX SHL-SMT 5.00/04GR 5.9BX Left version, tape-on-reel SHL-SMT 5.00/04GL 1.5RL SHL-SMT 5.00/04GL 4.2RL SHL-SMT 5.00/04GL 5.9RL Right version, tape-on-reel SHL-SMT 5.00/04GR 1.5RL SHL-SMT 5.00/04GR 4.2RL SHL-SMT 5.00/04GR 5.9RL Plug cover Type / Version Cover, black 4-pole CH20M AD SHL 5.00/04 BK Markers Type / Version Device marker hinged cover ESG 8/13.5/43.3 SAI AU Device marker Female plug ESG 6.6/20 BHZ 5.00/04 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics CH20M | Technical data Qty. Order No. 150 1063280000 150 1069350000 150 1069380000 Qty. Order No. 120 120 120 1063220000 1069640000 1069770000 120 120 120 1063150000 1069570000 1069710000 130 130 130 1063250000 1069670000 1069810000 130 130 130 1063180000 1069610000 1069740000 Qty. Order No. 50 Qty. I 1221310000 Order No. 5 1912130000 200 1082540000 I.23 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M45 CH20M45 B CH20M45 S BASE element SIDE element BASE SIDE Modular component housing for electronic components • 45 mm wide • Pluggable wire connection • Max. 48 wires Base element with pre-attached snap-on foot • Optionally with BUS cut-out • Optional with cut-out for functional earth (FE) Side element • Symmetrical versions Technical data Ordering data Ordering data Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PA6.6 V0 250 V AC 10 A Base element, black, Snap-on foot, black CH20M45 B BK/BK Qty. 10 Order No. Type / Version Qty. Order No. 1104400000 Side element, black, 1-row, 8 connections CH20M45 S P2SC/P2SC BK 6 1166180000 1104410000 Side element, black, 2 -row, 16 connections CH20M45 S 2PSC/2PSC BK 6 1111720000 Side element, black, 3-row 24 connections CH20M45 S 3P/3P BK 6 1137730000 I Demo Kit Type / Version SK DEMO CH20M45 Qty. 1 Order No. 1111640000 Base element, black, Snap-on foot, orange CH20M45 B BK/OR 10 Dimensional drawing Base element, black, BUS, Snap-on foot, orange CH20M45 B BUS BK/OR 10 1177020000 Base element, black, FE, Snap-on foot, orange CH20M45 B FE BK/OR 10 1177030000 I.24 1381510000 – 2013/2014 CH20M45 S CH20M45 C / CH20M45 F Connection system SIDE element COVER element FRONT element and accessories OMNIMATE Housing Housings for electronics CH20M | Technical data COVER SIDE Hinged cover FRONT Ordering data Type / Version Side element. black, 1-row, 4 connections CH20M45 S P2SC/3SC BK Side element, black, 1-row, 4 connections CH20M45 S 3SC/P2SC BK Female plug 4-pole, black, Male header 4-pole, black, Left and right versions of header Front element Side element • Asymmetrical versions Qty. 6 6 Order No. On request On request Ordering data Type / Version Hinged cover, transparent CH20M45 C TP Hinged cover, dark transparent CH20M45 C BK Qty. Order No. Female plug Type / Version Release lever, orange BHZ 5.00/04/90LH BK/OR Release lever, black BHZ 5.00/04/90LH BK/BK Release lever, blue BHZ 5.00/04/90LH BK/BL Male header 30 30 1104440000 1104430000 Type / Version Left version, box packaging SHL-SMT 5.00/04GL 1.5BX SHL-SMT 5.00/04GL 4.2BX SHL-SMT 5.00/04GL 5.9BX Right version, box packaging SHL-SMT 5.00/04GR 1.5BX SHL-SMT 5.00/04GR 4.2BX SHL-SMT 5.00/04GR 5.9BX Left version, tape-on-reel SHL-SMT 5.00/04GL 1.5RL SHL-SMT 5.00/04GL 4.2RL SHL-SMT 5.00/04GL 5.9RL Right version, tape-on-reel SHL-SMT 5.00/04GR 1.5RL SHL-SMT 5.00/04GR 4.2RL SHL-SMT 5.00/04GR 5.9RL Plug cover Side element, black, 2-row 8 connections CH20M45 S 2PSC/3SC BK 6 1137740000 Front element, closed, black CH20M45 FC BK Type / Version Cover, black 4-pole CH20M AD SHL 5.00/04 BK 30 Type / Version Device marker hinged cover ESG 8/13.5/43.3 SAI AU Device marker Female plug ESG 6.6/20 BHZ 5.00/04 1381510000 – 2013/2014 6 1137750000 Front element, black CH20M45 F BK 30 Order No. 150 1063280000 150 1069350000 150 1069380000 Qty. Order No. 120 120 120 1063220000 1069640000 1069770000 120 120 120 1063150000 1069570000 1069710000 130 130 130 1063250000 1069670000 1069810000 130 130 130 1063180000 1069610000 1069740000 Qty. Order No. 50 I 1221310000 1164800000 Markers Side elemen,t black, 2-row 8 connections CH20M45 S 3SC/2PSC BK Qty. Qty. Order No. 5 1912130000 200 1082540000 1104420000 I.25 OMNIMATE Housing Housings for electronics CH20M | Technical data CH20M67 CH20M67 B CH20M67 S BASE element SIDE element BASE SIDE Modular component housing for electronic components • 67.5 mm wide • Pluggable wire connection • Max. 72 wires Base element with pre-attached snap-on foot • Optionally with BUS cut-out • Optional with cut-out for functional earth (FE) Side element • Symmetrical versions Technical data Ordering data Ordering data Insulating material Flammability rating (UL94) Rated voltage Rated current Type / Version PA6.6 V0 250 V AC 10 A Base element, black, Snap-on foot, black CH20M67 B BK/BK Qty. 4 Order No. Type / Version Qty. Order No. 1235270000 Side element, black, 1-row, 12 connections CH20M67 S P2SC/P2SC/P2SC BK 4 On request 1235250000 Side element, black, 2-row, 24 connections CH20M67 S 2PSC/2PSC/2PSC BK 4 1235320000 Side element, black, 3-row 36 connections CH20M67 S 3P/3P/3P BK 4 On request I Demo Kit Type / Version SK DEMO CH20M67 Qty. 1 Order No. On request Base element, black, Snap-on foot, orange CH20M67 B BK/O 4 Dimensional drawing Base element, black, BUS, Snap-on foot, orange CH20M67 B BUS BK/OR 4 1247240000 Base element, black, FE, Snap-on foot, orange CH20M45 B FE BK/OR 4 1247250000 I.26 1381510000 – 2013/2014 CH20M67 F CH20M67 C Connection system FRONT element COVER element and accessories FRONT Front element Ordering data Type / Version Front element, black CH20M67 F BK Front element, closed, black CH20M67 FC BK COVER Female plug 4-pole, black Male header 4-pole, black Left and right versions of header Hinged cover Qty. 30 30 Order No. On request 1235310000 Ordering data Type / Version Hinged cover, dark transparent CH20M67 C BK Hinged cover, transparent CH20M67 C TP Qty. Order No. Female plug Type / Version Release lever, orange BHZ 5.00/04/90LH BK/OR Release lever, black BHZ 5.00/04/90LH BK/BK Release lever, blue BHZ 5.00/04/90LH BK/BL Male header 30 30 On request On request Type / Version Left version, box packaging SHL-SMT 5.00/04GL 1.5BX SHL-SMT 5.00/04GL 4.2BX SHL-SMT 5.00/04GL 5.9BX Right version, box packaging SHL-SMT 5.00/04GR 1.5BX SHL-SMT 5.00/04GR 4.2BX SHL-SMT 5.00/04GR 5.9BX Left version, tape-on-reel SHL-SMT 5.00/04GL 1.5RL SHL-SMT 5.00/04GL 4.2RL SHL-SMT 5.00/04GL 5.9RL Right version, tape-on-reel SHL-SMT 5.00/04GR 1.5RL SHL-SMT 5.00/04GR 4.2RL SHL-SMT 5.00/04GR 5.9RL Plug cover Type / Version Cover, black 4-pole CH20M AD SHL 5.00/04 BK Markers Type / Version Device marker hinged cover ESG 8/13.5/43.3 SAI AU Device marker Female plug ESG 6.6/20 BHZ 5.00/04 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics CH20M | Technical data Qty. Order No. 150 1063280000 150 1069350000 150 1069380000 Qty. Order No. 120 120 120 1063220000 1069640000 1069770000 120 120 120 1063150000 1069570000 1069710000 130 130 130 1063250000 1069670000 1069810000 130 130 130 1063180000 1069610000 1069740000 Qty. Order No. 50 Qty. I 1221310000 Order No. 5 1912130000 200 1082540000 I.27 OMNIMATE Housing Housings for electronics CH20M | Technical data LHZ LHZ THR PCB terminal for 6 mm housings, CH20M6 reflow-compatible, Pole count: 1 solder pin length: 1.5 mm Orientation: 90° Rated data according to DIN IEC Rated voltage for surge voltage class / contamination degree III/3 250 V Rated impulse voltage for surge voltage class / contamination degree III/3 4 kV Rated voltage for surge voltage class / contamination degree III/2 320 V Rated impulse voltage for surge voltage class / contamination degree III/2 4 kV Rated voltage for surge voltage class / contamination degree II/2 500 V Rated impulse voltage for surge voltage class / contamination degree II/2 4 kV Order No. 432 2418580000 432 2418590000 9,9 0.389" 6,5 0.2 3 57" Version left 17 0.669" 1,9 0.429" 5,3 0.209" ,6 12 6" 9 4 0.4 7,0 7" 7 0.2 I Qty. 1,4 0.055" 1,7 0.067" 19,3 0.76" Conductors that can be connected Clamping range 0.13 mm² - 2.5 mm² Wire cross-section, AWG, min. AWG 26 - AWG 14 Solid, min. H05(07) V-U 0.2 mm² - 2.5 mm² Flexible, min. H05(07) V-K 0.2 mm² - 2.5 mm² With wire-end ferrule with DIN 46 228/4, min. 0.2 mm² - 2.5 mm² 17 0.669" 1,9 0.429" 5,3 0.209" Type / Version LHZ-SMT L 1.5SN BK RL Left version, tape-on-reel LHZ-SMT R 1.5SN BK RL Right version, tape-on-reel 1 0.4 2,6 96 " LCP V0 250 V 13 A Ordering data 19,3 0.76" Insulating material Flammability rating (UL94) Rated voltage Rated current Dimensional drawing 7 0.2 ,04 77" Technical data 1,7 0.067" 1,4 0.055" 3 6,5 7" 5 0.2 9,9 0.389" Version right Derating curve 2QORDGFXUUHQW,>$@ /+=607 $ % $ % &+0KRXVLQJV[SROHV PP+9.(1 $PELHQWWHPSHUDWXUH7>&@ Note: Rated data according to UL – refer to the online data sheet I.28 1381510000 – 2013/2014 CH20M | Technical data Circuit board positions in CH20M Housing width (mm) 12.5 Number of circuit boards 1 Positions per circuit board 1 22.5 1 2 Dimensional sketch 45 2 4 67.5 3 4 OMNIMATE Housing Housings for electronics Circuit board positions in CH20M PCB-Positions are determined through the configuration of the pin-headers (also see SHL-SMT) 12.5 1.6 22.5 1.6 1.25 1.25 5 6.1 2.3 23.6 20.9 1.25 45 34.7 32 2.3 13.4 16.1 5 1.6 1.1 1.6 1.25 5 1.1 2.3 2.3 67.5 57.2 54.5 43.4 34.7 32 23.6 20.9 1.6 2.7 1.6 16.1 7.1 9.8 18.2 20.9 1.1 2.7 1.6 16.1 7.1 9.8 18.2 20.9 29.6 32.3 40.7 43.4 I Features of the BHZ/SHL connector system • Clamping yoke screw connection – with WIRE READY, wire guard protection and plus/minus screw • Integrated, captive coding (with „AutoSet“ function) protects against accidental mismatch • Colored ejection lever • Leading contact on the male headers • Finger-safety provided for both, male and female connector • Labeling option with printable marker pads ➊ ➋ ➌ Factory set Coding can be set with one of 16 possible configurations 1381510000 – 2013/2014 Connecting the female connector Male header coding transferred to module I.29 Left-sided pin header Tape-on-reel Ordering data Poles Qty. 2 156 2 156 Order No. 1069620000 1069750000 Type / Version SHL-SMT 5.00/02GL 4.2RL SHL-SMT 5.00/02GL 5.9RL Poles Qty. 2 260 2 260 Order No. 1069650000 1069780000 SHL-SMT 5.00/03GL 1.5BX SHL-SMT 5.00/03GL 4.2BX SHL-SMT 5.00/03GL 5.9BX 3 3 3 120 120 120 1063210000 1069630000 1069760000 SHL-SMT 5.00/03GL 1.5RL SHL-SMT 5.00/03GL 4.2RL SHL-SMT 5.00/03GL 5.9RL 3 3 3 175 175 175 1063240000 1069660000 1069790000 SHL-SMT 5.00/04GL 1.5BX SHL-SMT 5.00/04GL 4.2BX SHL-SMT 5.00/04GL 5.9BX 4 4 4 120 120 120 1063220000 1069640000 1069770000 SHL-SMT 5.00/04GL 1.5RL SHL-SMT 5.00/04GL 4.2RL SHL-SMT 5.00/04GL 5.9RL 4 4 4 130 130 130 1063250000 1069670000 1069810000 Dimensional drawing Dimensional drawing Version left 2-pole Version right 2-pole / / 3-pole 3-pole / I Ordering data LCP V0 250 V 10 A Type / Version SHL-SMT 5.00/02GL 4.2BX SHL-SMT 5.00/02GL 5.9BX / Insulating material Flammability rating (UL94) Rated voltage Rated current Left-sided pin header Box packaging Technical data SHL-SMT 5.00GL RL THR male header for modular housing CH20M12-67 Can be reflow soldered, resistant to high temperatures The position of the PCB (see also dimensional sketch) is determined through the configuration of the pin headers Suffix 1.5: PCB position 5,0 mm / pin length 1,5 mm (Reflow) Suffix 4.2: PCB position 2,3 mm / pin length 1,5 mm (Reflow) Suffix 5.9: PCB position 2,3 mm / pin length 3,2 mm (Wave) SHL-SMT 5.00/GL BX SHL-SMT OMNIMATE Housing Housings for electronics CH20M | Technical data Rated data when used together with BHZxx female plug: refer to page I.32 I.30 1381510000 – 2013/2014 SHL-SMT 5.00/GR BX SHL-SMT 5.00GR RL Version right Box packaging Version right Tape-on-reel Ordering data Type / Version SHL-SMT 5.00/02GR 4.2BX SHL-SMT 5.00/02GR 5.9BX Poles Qty. 2 156 2 156 Order No. 1069550000 1069680000 OMNIMATE Housing Housings for electronics CH20M | Technical data Ordering data Type / Version SHL-SMT 5.00/02GR 4.2RL SHL-SMT 5.00/02GR 5.9RL Poles Qty. 2 260 2 260 Order No. 1069580000 1069720000 SHL-SMT 5.00/03GR 1.5BX SHL-SMT 5.00/03GR 4.2BX SHL-SMT 5.00/03GR 5.9BX 3 3 3 120 120 120 1063140000 1069560000 1069690000 SHL-SMT 5.00/03GR 1.5RL SHL-SMT 5.00/03GR 4.2RL SHL-SMT 5.00/03GR 5.9RL 3 3 3 175 175 175 1063170000 1069590000 1069730000 SHL-SMT 5.00/04GR 1.5BX SHL-SMT 5.00/04GR 4.2BX SHL-SMT 5.00/04GR 5.9BX 4 4 4 120 120 120 1063150000 1069570000 1069710000 SHL-SMT 5.00/04GR 1.5RL SHL-SMT 5.00/04GR 4.2RL SHL-SMT 5.00/04GR 5.9RL 4 4 4 130 130 130 1063180000 1069610000 1069740000 Version right 4-pole 1381510000 – 2013/2014 I / / Version left 4-pole Dimensional drawing Dimensional drawing I.31 BHZ BHZ 5.00/90 BK/OR Female plug for modular housing CH20M12-67 5.00 mm, clamping-yoke connection, integrated coding, release lever can be colour coded Release lever, orange Technical data Insulating material Flammability rating (UL94) Rated voltage Rated current Dimensional drawing PA V0 250 V 10 A / / / Poles Qty. 2 150 3 180 4 78 Order No. 1063260000 1063270000 1063280000 2QORDGFXUUHQW,>$@ Derating curve %+=6+/607* % $ $ % 2QORDGFXUUHQW,>$@ Rated data according to DIN IEC Rated current, Max. pole count (Tu=20 °C) 10 A Rated current, Max. pole count (Tu=40 °C) 9A Rated voltage for surge voltage class / contamination degree III/3 250 V Rated impulse voltage for surge voltage class / contamination degree III/3 4 kV Rated impulse voltage for surge voltage class / contamination degree III/2 4 kV Rated voltage for surge voltage class / contamination degree III/2 320 V Rated voltage for surge voltage class / contamination degree II/2 400 V Rated impulse voltage for surge voltage class / contamination degree II/2 4 kV Type / Version BHZ 5.00/02/90LH BK/OR BHZ 5.00/03/90LH BK/OR BHZ 5.00/04/90LH BK/OR Conductors that can be connected Clamping range 0.13 mm² - 3.31 mm² Wire cross-section, AWG, min AWG 26 - AWG 14 Solid, min. H05(07) V-U 0.2 mm² - 2.5 mm² Flexible, min. H05(07) V-K 0.2 mm² - 2.5 mm² With wire end ferrule, acc. to DIN 46 228/1, max. 0.2 mm² - 2.5 mm² With wire-end ferrule with 0.2 mm² - 2.5 mm² DIN 46 228/4, min. I Ordering data OMNIMATE Housing Housings for electronics CH20M | Technical data &+0KRXVLQJV[SROHV PP+9.,(& $PELHQWWHPSHUDWXUH7>&@ $PELHQWWHPSHUDWXUH7>&@ %+=6+/607* % $ $ % &+0KRXVLQJ[SROHV PP+9.,(& Note: Rated data according to UL – refer to the online data sheet I.32 1381510000 – 2013/2014 BHZ 5.00/90 BK/BK BHZ 5.00/90 BK/BL Accessories Release lever, black Release lever, blue Marker for release lever Ordering data Type / Version BHZ 5.00/02/90LH BK/BK BHZ 5.00/03/90LH BK/BK BHZ 5.00/04/90LH BK/BK Poles Qty. 2 150 3 108 4 78 Order No. 1069330000 1069340000 1069350000 Ordering data Type / Version BHZ 5.00/02/90LH BK/BL BHZ 5.00/03/90LH BK/BL BHZ 5.00/04/90LH BK/BL Poles Qty. 2 150 3 108 4 78 Order No. 1069360000 1069370000 1069380000 Ordering data Type / Version ESG 6.6/11 BHZ 5.00/02 ESG 6.6/15 BHZ 5.00/03 ESG 6.6/20 BHZ 5.00/04 OMNIMATE Housing Housings for electronics CH20M | Technical data Poles 2 3 4 Qty. 200 200 200 Order No. 1082490000 1082520000 1082540000 I 1381510000 – 2013/2014 I.33 OMNIMATE Housing Housings for electronics CH20M | Technical data SR-SMD SR-SMD Bus contact block Reflow-compatible, resistant to high temperatures, 5-pole, for rail bus Bus contact for CH20M6 Technical data LCP V0 63 V AC 2A Ordering data Type / Version SR-SMD 4.50/05/90 AU BK BX Qty. 72 Order No. 1155840000 Insulating material Flammability rating (UL94) Rated voltage Rated current Dimensional drawing I For CH20M6 With centre solder flange for CH20M12-67 With solder flange for CH20M12-67 Note: Rated data according to UL – refer to the online data sheet I.34 1381510000 – 2013/2014 CH20M | Technical data SR-SMD Bus contact with centre solder flange for CH20M12-67 Bus contact with solder flange for CH20M12-67 Ordering data Type / Version SR-SMD 4.50/05/90LFM AU BK BX Qty. 72 Order No. 1155870000 Ordering data Type / Version SR-SMD 4.50/05/90LF AU BK BX Accessories, bus connection Qty. 72 Order No. 1155890000 Bus PCB Type / Version CH20M BUS 4.50/05 AU/250 CH20M BUS 4.50/05 AU/500 CH20M BUS 4.50/05 AU/750 OMNIMATE Housing Housings for electronics SR-SMD Qty. 10 10 5 Support section, bus circuit board Type / Version CH20M BUS-PROFIL TS 35X15/250 CH20M BUS-PROFIL TS 35X15/500 CH20M BUS-PROFIL TS 35X15/750 CH20M BUS-PROFIL TS 35X7.5/250 CH20M BUS-PROFIL TS 35X7.5/500 CH20M BUS-PROFIL TS 35X7.5/750 Qty. 10 10 5 5 5 5 Order No. 1248220000 1248230000 1248240000 I Order No. 1248180000 1248190000 1248210000 1248150000 1248160000 1248170000 Note: length specification /XXX = 250, 500 or 750 mm Hoods and end plates Type / Version CH20M BUS-ADP TS 35/250 CH20M BUS-ADP TS 35/500 CH20M BUS-ADP TS 35/750 CH20M BUS-AP LI TS 35X7.5 & 15 CH20M BUS-AP RE TS 35X7.5 & 15 Mounting rail Type / Version TS 35X7.5/LL 1M/ST/ZN TS 35X15/LL 1M/ST/ZN Qty. 10 10 5 50 50 Order No. 1248250000 1248260000 1248270000 1193160000 1193170000 Qty. 10 10 Order No. 0514510000 0236510000 Note: ADP = cover profile AP = end plate 1381510000 – 2013/2014 I.35 OMNIMATE Housing Housings for electronics MICROBOX / TERMINALBOX | Explanation OMNIMATE Housing MICROBOX / TERMINALBOX The MICROBOX and TERMINALBOX series of small housings are the perfect solution for miniature sliced applications or for the protective circuitry used in connection with terminal blocks. Up to 6 wires can be connected using the integrated (but high-performance) clamping-yoke screw or tension-clamp wire connection mechanisms. Because of its closed construction, each individual MICROBOX is finger-safe. The TERMINALBOX can be aligned side-by-side without end or closed off using an end plate. Pluggable cross-connectors from our terminal block line allow simple, safe power distribution of up to 32 A. Secure contacts The TERMINALBOX MCZ 1.5 can optionally be equipped with a contact element that automatically establishes contact with the rail when the housing is snapped on. I Compact integration With a width of only 6.00 mm, the TERMINALBOX MCZ 1.5 provides enough space for a miniature circuit board and 5 tension clamp connection for wires up to 1.5 mm². I.36 Seamlessly connected High-power cross-connectors allow power (up to 32 A) to be easily and quickly distributed on up to three levels. 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics MICROBOX / TERMINALBOX | Explanation Easy to operate The transparent hinged covers make adjustments simple (for example, using DIP switches). Labelling is also possible. MICROBOX MHS 6 Miniature sliced-section housing in 6.1 mm width A total of 6 clamping yoke screw connections (for 2.5 mm² wires) can be manually or selectively wave soldered. MICROBOX MHZ 6 Miniature sliced-section housing in 6.1 mm width A total of 6 tension clamp connection (for 1.5 mm² wires) can be manually or selectively wave soldered. Connect reliably The MICROBOX provides a permanent, secure clamp connection for 6 wires up to 2.5 mm² (MHS 6 with clamping yoke screw connection) or up to 1.5 mm² (MHZ 6 with tension-clamp spring connection). 1381510000 – 2013/2014 I TERMINALBOX MCZ 1.5 Terminal-block-format open housings with tension clamp connection for wires up to 1.5 mm². A total of 5 connection elements can be manually or selectively wave soldered. I.37 OMNIMATE Housing Housings for electronics MICROBOX / TERMINALBOX | Technical data MICROBOX 6 1 miniature housing 6 - consists of: Screw connection • 1 terminal carrier for TS35 • 2 horizontal busbars • 4 vertical busbars • 6 clamping yoke units • 1 housing cover Tension clamp connection • 1 terminal carrier for TS35 • 2 busbars, long version • 4 current bars, short version • 1 housing cover MHS 6 MHZ 6 Screw connection Tension clamp connection Technical data General data Dimensions W x L x H (w. TS35 x 7.5) No. of connections Access for calibration Shielding Contact to the mounting rail Number of PCB per module PCB-connection Thickness of PCB Ingress protection class Tightening torque range Stripping length Pollution severity Material Flammability class UL 94 Colour of insulating material Clampable conductors (H05V/H07V) Solid Flexible Max. conductor AWG Plug gauge to 60947-1 Note I mm total mm2 mm2 Ordering data Individual parts For mounting rail TS35 with connection element for connection element for mounting rail contact, for connection element For mounting rail TS32 with connection element Frame for TS35 Frame for TS35 for connection element Frame for TS32 Top part open closed Current bars (w. tension clamp) short version long version Current bars horizontal vertical Clamp. yoke unit clamp. yoke + screw Screw Clamping yoke Mounting rail contact Housing cover Note Accessories I.38 6.1 / 88 / 97.8 6 6.1 / 92 / 97,8 6 not available not available 1 soldered connection, directly 0.5 … 1.0 mm IP 20 0.4…0.6 Nm 7 mm 2 PA V0 grey Screw connection 0.2…2.5 0.2…2.5 AWG 28…AWG 14 1 soldered connection, directly 0.5 … 1.0 mm IP 20 0.4…0.6 Nm 6 mm 2 PA V0 grey Screw connection Type MHS 6 EBGH MSA ZB Tension clamp connection Qty. 10 50 Order No. 1925740000 2277700000 Type MHZ 6 EBGH MSA ZF Qty. 10 50 Order No. 1925760000 2277710000 SMSE FE MSA SMSE2 ZF MSD 1 1 2279350000 2277000000 1 2279300000 SMSE MSA ZB SMSE 1 MSD ZB ZBSC DLI2.5/M2.5X6 1 1 1 4286620000 4060540000 1919670000 GHDE MSA ZB FR 12 1 2279280000 GHDE MSA ZF Order No. Type 1793950000 1793960000 1758250000 ZQV 4N/2 RT ZQV 4N/2 BL ZQV 4N/2 GE End plate Type Cross-connection ZQV 4N/2 RT ZQV 4N/2 BL ZQV 4N/2 GE Note Full housing available as set on request. Qty. 60 60 60 Tension clamp connection 0.2…1.5 0.2…1.5 AWG 26…AWG 16 Qty. 60 60 60 Order No. 1793950000 1793960000 1758250000 Full housing available as set on request. 1381510000 – 2013/2014 MICROBOX / TERMINALBOX | Technical data MCZ 1.5 The transparent hinged top plate is used for labelling and calibration. Maximum equipment level requires 2 short and 3 long current bars. The space available and the number of connections can be doubled using the frame. CAD drawings that ease the production of layouts and equipping of boards (details of blocked area, max. component heights, pads, etc.), are available on request. The MCZ housing kit consists of: • 1 terminal holder • 1 top plate • 1-5 current bars with tension clamp • 1 end plate (if required) OMNIMATE Housing Housings for electronics MCZ 1.5 Tension clamp connection Technical data General data Dimensions W x L x H (w. TS35 x 7.5) No. of connections Access for calibration Shielding Contact to the mounting rail Number of PCB per module PCB-connection Thickness of PCB Ingress protection class Tightening torque range Stripping length Pollution severity Material Flammability class UL 94 Colour of insulating material Clampable conductors (H05V/H07V) Solid Flexible Max. conductor AWG Plug gauge to 60947-1 Note mm total mm2 mm2 Ordering data Individual parts For mounting rail TS35 6 / 91.3 / 63.5 5 Movable top plate not available Earthing-contact 1 soldered connection, directly 1.0 (+ 0.2) mm IP 20 6 mm 3 PA V0 beige/black Screw connection Tension clamp connection 0.2…1.5 0.2…1.5 AWG 26…AWG 16 I Qty. 10 1 1 Order No. 8857560000 2224220000 2312290000 RA MCZ1.5 25 2224240000 KOPL MCZ1.5 18 2224040000 SMSE KU FE MCZ 1.5 SMSE LN FE MCZ 1.5 1 1 2224390000 2224380000 SMSE FE MCZ 1.5/PE 100 1003280000 Cross-connection Type AP MCZ1.5 ZQV 4N/2 RT ZQV 4N/2 BL ZQV 4N/2 GE Qty. 50 60 60 60 Order No. 8389030000 1793950000 1793960000 1758250000 Note Full housing available as set on request. with connection element for connection element for mounting rail contact, for connection element For mounting rail TS32 with connection element Frame for TS35 Frame for TS35 for connection element Frame for TS32 Top part open closed Current bars (w. tension clamp) short version long version Current bars horizontal vertical Clamp. yoke unit clamp. yoke + screw Screw Clamping yoke Mounting rail contact Type MCZ 5 GH MCZ1.5 GH MCZUE1.5/UE Housing cover Note Accessories End plate 1381510000 – 2013/2014 I.39 OMNIMATE Housing Housings for electronics Profile housing | Explanation OMNIMATE Housing RS Profile housing Flexible – more flexible – Profilform Build housing in profile form – the flexible modular system of coloured and transparent PVC profiles and carrier modules the perfect combination of any mounting utilising standard pitches and precisely cut to length, this creates the perfect balance between flexibility and efficiency: The modular approach is ideal for assemblies with high space requirements and is particularly suited for small quantities or variable widths. Flexible covers See-through covers in various heights protect assemblies even with high components safely. I Flexible installation Extruded profiles can take several modules next to each other. Depending on the type of circuit boards can be installed on two different levels. I.40 1381510000 – 2013/2014 Profile housing | Explanation OMNIMATE Housing Housings for electronics Flexible lengths Cut, or joined together in a row: extruded profiles can be easily adjusted to the space requirements of every application. Variable RS-profile housing Variable, precision cut extruded profile with different height cover hoods allow maximum packing density even for large electronic sub-assemblies. I Modular RS-profile housing Tool-free latching profiles with standard widths from 5 to 45 mm allow rapid assembly of tailor made solutions. Flexible mounting Mounting options: snapped onto the mounting rail or directly secured using screws. 1381510000 – 2013/2014 I.41 OMNIMATE Housing Housings for electronics Profile housing | Orientation guide OMNIMATE Housing RS Profile housing RS profile housings can be snapped on to DIN rails or mounted directly. They are available in six widths. The extruded profiles can be cut to length or joined together in modules and are ideal for low volume, special assemblies or test set-ups. Fitted transparent hoods are used to protect the components. Width Type Construction/Width of circuit board Catalogue pages 45 mm RS45 Variable / 42 mm I.44 70 mm RS70 Modular / 67.8 mm I.45 87 mm RS80 Variable / 67.8 mm I.46 86 mm RS90 Variable / 79.8 mm I.47 109 mm RS100 Variable / 100 mm I.48 130.8 mm RS122 Variable / 122 mm I.49 Colour Similar to RAL 9011 Similar to RAL 7024 Similar to RAL 2000 Note 1) Other colours on request I I.42 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics Profile housing | Orientation guide Housing variants Description / Type RS 45 RS extruded profile 45 mm variable Design options Features: • Width 45 mm • Circuit board width: 42 mm • Number of circuit boards (max.): 1 • Protection class (max.): IP 00 RS 70 • Can be shortened to any length • Rail mounted • Direct mount 2) • machinable RS extruded profile 70 mm modular Features: • Width 70 mm • Circuit board width: 67.8 mm • Number of circuit boards (max.): 1 • Protection class (max.): IP 00 RS 80 • Can be aligned side-by-side without any tools • Rail mounted RS extruded profile 80 mm variable Features: • Width 87 mm • Circuit board width: 67.8 mm • Number of circuit boards (max.): 1 • Protection class (max.): IP 20 • Markable RS 90 123 I RS extruded profile 90 mm variable Features: • Width 86 mm • Circuit board width: 79.8 mm • Number of circuit boards (max.): 1 • Protection class (max.): IP 00 RS 100 123 • Can be shortened to any length • Rail mounted • Direct mount 2) • machinable RS extruded profile 100 mm variable Features: • Width 109 mm • Circuit board width: 100 mm • Number of circuit boards (max.): 1 • Protection class (max.): IP 20 RS 122 123 • Can be shortened to any length • Rail mounted • Direct mount 2) • Transparent hood (opt.) • machinable RS extruded profile 122 mm variable Features: • Width 130.8 mm • Circuit board width: 122 mm • Number of circuit boards (max.): 2 • Protection class (max.): IP 00 pad printing, • Can be shortened to any length • Rail mounted • Direct mount 2) • Transparent hood (opt.) • machinable 123 1381510000 – 2013/2014 markable, can be machine-worked (drilling/milling), • Can be shortened to any length • Rail mounted • machinable 2) Screw mount I.43 OMNIMATE Housing Housings for electronics Profile housing | Technical data RS 45 RS 45 Depending on the end plate design, the profiles can be mounted directly or on rail 1. The rail-mountable assembly requires: • 2 end plates for DIN-rail mounting • 1 extruded profile • 4 screws 2. Direct-mountable assembly requires: • 2 end plates for direct mounting • 1 extruded profile • 4 screws Description Technical data B3 heights are available for cover profile and end plates: TS-mounting: TS32 = 45 mm, TS35x7.5 = 40.5 mm Direct mounting: 24 mm Dimensions of PCB Thickness: 1.6 (±0.2) mm, width: 42 (+0.5) mm Size of RS segment = PCB length - 4.5 mm Size of ADP segment = PCB length - 1 mm Example: PCB length 160 mm, RS = 155.5 mm, ADP = 159 mm I General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note Ordering data Extruded profile 2000 mm 2000 mm 1000 mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Locking foot Dimensioned drawing With marking facilities 22.9 Without marking facilities ca.24.5 AP RS45/L DI Central End plate for direct mounting Without cover For medium-high cover profile For high cover profile AP RS45/LI 45 End plate for mounting rail installation Without cover For medium-high cover profile For high cover profile l Cover profile 1000 mm I.44 1 1.6 (± 0.2) mm PVC/PA V2 beige orange grey grey orange grey, left version grey, right-hand version orange, left version orange, right-hand version Type RF RS 45 OR 2000 PF RS 45 GR 2000 PF RS 45 GR 1000 V0 V0 V0 Qty. 1 1 10 Order No. 4340430000 4027750000 8140880000 AP 45/LI AP 45/RE AP 45/LI OR AP 45/RE OR V2 V2 V2 V2 20 20 20 20 8143910000 8143900000 1011590000 1011600000 AP 45/LI DI AP 45/RE DI V2 V2 20 20 8140870000 8140860000 ADP 1/HP1 1M V2 1 0485200000 100 4011200000 orange grey left version right version left version right version Intermediate foot grey, left version grey, right version orange grey orange grey orange grey orange grey orange grey orange grey Medium-high high Screws LKSC M2.9x13VZ Note Other lengths on request. 1381510000 – 2013/2014 Profile housing | Technical data RS 70 OMNIMATE Housing Housings for electronics RS 70 Chassis Form: Rail-mounted version • 1 clip-on foot left • 1 clip-on foot right • 1 or more intermediate pieces • 1 clip-on foot centre if required Description Technical data General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note Height: TS32 = 33.5 mm, TS35x7.5 = 29 mm Dimensions of PCB: Thickness: 1.6 (± 0.2) mm Length: 67.8 (- 0.2) mm Width of intermediate piece = PCB width 2x9mm (snap-on feet) Ordering data Example: PCB width = 68 mm Width of intermediate piece = 50 mm Intermediate piece 2x ZW 25 RS or ZW 45 RS + ZW 5 RS Extruded profile 2000 mm 2000 mm 1000 mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Locking foot Dimensioned drawing With marking facilities Without marking facilities Central End plate for direct mounting Without cover $ / For medium-high cover profile For high cover profile 5) 5) 1 1.6 (± 0.2) mm PA V2 orange =: End plate for mounting rail installation Without cover For medium-high cover profile For high cover profile Cover profile orange grey grey orange Type ZW 5 RS OR ZW 15 RS OR ZW 25 RS OR ZW 30 RS OR ZW 45 RS OR Qty. 20 20 20 20 20 Order No. 0119760000 0119860000 0126160000 0119960000 0120060000 I grey, left version grey, right version orange grey left version right version left version right version Intermediate foot RF RS 70 RE/A3/M.BEZ RF RS 70 LI/A2/O.SG RF RS 70 RE/A4/O.BEZ RF RS 70 MI/A6 20 20 20 20 0119560000 0119660000 0126260000 0213760000 grey, left version grey, right version orange grey orange grey orange grey orange grey orange grey orange grey Medium-high high Screws Note 1381510000 – 2013/2014 I.45 OMNIMATE Housing Housings for electronics Profile housing | Technical data RS 80 RS 80 Depending on the end plate design, the profiles can be mounted directly or on rail, and assembled with transparent cover profiles 1. The rail-mountable assembly requires: • 2 end plates for DIN-rail mounting (with snap-onfoot integrated). The use of cover profiles requires different versions. • additional snap-on feet to support long profiles • 1 extruded profile • Optionally: 1 cover profile (2 different heights) • 4 screws 2. Direct-mountable assembly requires: • 2 end plates for direct mounting • 1 extruded profile • Optionally: 1 cover profile (2 different heights) • 4 screws Technical data General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note Description 3 heights are available for cover profile and end plates: Rail mounting without cover: TS32 = 45 mm, TS35x7.5 = 40.5 mm Rail mounting with low cover: TS32 = 72 mm, TS35x7.5 = 67.5 mm Rail mounting with high cover: TS32 = 91 mm, TS35x7.5 = 86.5 mm Direct mounting without/low/high cover: 17 / 44 / 63 mm Ordering data Extruded profile 2000 mm 2000 mm 1000 mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Dimensions of PCB Thickness: 1.6 (±0.2) mm, width: 67.8 (+0.2) mm Size of RS segment = PCB length - 4.5 mm Size of ADP segment = PCB length - 2 mm Example: PCB length 160 mm RS = 155.5 mm, ADP = 158 mm I Locking foot Dimensioned drawing With marking facilities Without marking facilities 87 66 Central End plate for direct mounting Without cover 43 91 45 For medium-high cover profile For high cover profile 17 End plate for mounting rail installation Without cover 63 70 For medium-high cover profile 23 72 60,5 5 For high cover profile 2 1 1.6 (± 0.2) mm PVC/PA V0 orange Type PF RS 80 OR 2000MM PF RS 80 GR 2000MM V0 V0 Qty. 1 1 Order No. 4157440000 4183130000 grey, left version grey, right version AP RF80 LI AP RF80 RE V2 V2 20 20 8156210000 8156200000 orange grey left version right version left version right version intermediate foot RF 180 RF 180 GR V2 20 20 1324460000 1773400000 AP 80 D V2 20 1324360000 AP 85 D V2 20 1411060000 AP 86 D V2 20 1411160000 AP 80 AP 80 AP 85 V2 V2 V2 20 20 20 1324260000 8320300000 1410860000 20 1410960000 1 1 100 4167150000 4167160000 4011200000 orange grey grey orange grey, left version grey, right version orange grey orange grey orange grey orange grey orange grey orange grey AP 86 4 Cover profile 1000 mm 1000 mm Screws Medium-high high ADP 5 ADP 6 LKSC M2.9x13VZ V2 V2 44 Note I.46 Other lengths on request. 1381510000 – 2013/2014 Profile housing | Technical data RS 90 OMNIMATE Housing Housings for electronics RS 90 The rail-mountable assembly requires: • 2 end plates for DIN-rail mounting • 1 extruded profile • 4 screws Description Technical data Dimensions of PCB Thickness: 1.6 (±0.2) mm, width: 79.8 (+0.2) mm Size of RS segment = PCB length - 4.5 mm Example: PCB length 160 mm RS = 155.5 mm General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note 1 1.6 (± 0.2) mm PVC/PA V0 orange Ordering data Extruded profile 2000 mm 2000 mm 1000 mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Locking foot Dimensioned drawing With marking facilities Without marking facilities Central End plate for direct mounting Without cover For medium-high cover profile 86 For high cover profile 44 (TS 32) 41 (TS 35) End plate for mounting rail installation Without cover For medium-high cover profile For high cover profile Type PF RS 90 OR 2000MM PF RS 90 GR 2000MM V0 V0 Qty. 1 1 Order No. 4053240000 4051810000 I grey, left version grey, right version orange grey left version right version left version right version intermediate foot RF 180 RF 180 GR V2 V2 20 20 1324460000 1773400000 AP 90 OR AP 90 GR V2 V2 20 20 1961880000 1961890000 100 4011200000 grey, left version grey, right version orange grey orange grey orange grey orange grey orange grey orange grey Medium-high high Screws LKSC M2.9x13VZ Note Other lengths on request. 80 8,4 1,8 Cover profile orange grey grey orange 1381510000 – 2013/2014 I.47 OMNIMATE Housing Housings for electronics Profile housing | Technical data RS 100 RS 100 Depending on the end plate design, the profiles can be mounted directly or on rail, and assembled with transparent cover profiles 1. The rail-mountable assembly requires: • 2 end plates for DIN-rail mounting (with snap-onfoot integrated). The use of cover profiles requires different versions. • additional snap-on feet to support long profiles • 1 extruded profile • Optionally: 1 cover profile (2 different heights) • 4 screws 2. Direct-mountable assembly requires: • 2 end plates for direct mounting • 1 extruded profile • Optionally: 1 cover profile (2 different heights) • 4 screws Technical data General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note Description 3 heights are available for cover profile and end plates: Rail mounting without cover: TS32 = 45 mm, TS35x7.5 = 40.5 mm Rail mounting with low cover: TS32 = 89 mm, TS35x7.5 = 84.5 mm Rail mounting with high cover: TS32 = 121 mm, TS35x7.5 = 116.5 mm Direct mounting without/low/high cover: 24 / 69 / 99 mm Ordering data Extruded profile 2000 mm 2000 mm 100 0mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Dimensions of PCB Thickness: 1.6 (±0.2) mm, width: 100 (+0.5) mm Size of RS segment = PCB length - 4.5 mm Size of ADP segment = PCB length - 1 mm Example: PCB length 160 mm RS = 155.5 mm, ADP = 159 mm I Locking foot Dimensioned drawing With marking facilities Without marking facilities 87 66 Central End plate for direct mounting Without cover 43 91 45 For medium-high cover profile For high cover profile 17 End plate for mounting rail installation Without cover 63 70 For medium-high cover profile 23 72 60,5 5 For high cover profile 2 1 1,6 (± 0.2) mm PVC/PA V0 orange / grey (Black on request) 4 Cover profile 2000 mm 2000 mm Screws orange grey grey orange Type PF RS 100 OR 2000MM A.1 PF RS 100 GR 2000MM A.1 V0 V0 Qty. 1 1 Order No. 4144870000 4010870000 PF RS 100 A.1 OR 155.5 V0 25 4148400000 RF 180 RF 180 GR V2 V2 20 20 1324460000 1773400000 AP 100 D V2 20 1185160000 AP 110 D V2 10 1185360000 AP 111 D V2 10 1185560000 AP 100 V2 20 1185060000 AP 110 V2 10 1185260000 AP 111 V2 10 1185460000 ADP 10 ADP 11 PTSC KB40X14 V2 V2 1 1 100 4169320000 4169330000 4019420000 grey, left version grey, right version orange grey left version right version left version right version intermediate foot grey, left version grey, right version orange grey orange grey orange grey orange grey orange grey orange grey Medium-high high 44 Note I.48 Other lengths on request. 1381510000 – 2013/2014 Profile housing | Technical data RS 122 OMNIMATE Housing Housings for electronics RS 122 Housing construction (plus 4 screws): available as a rail mounting version (TS mounting) • 2 end plates for rail mounted assembly with locking foot • 2 or more locking feet • additional intermediate foot • 1 Extruded profile Description Technical data Takes PCB in 2 positions Dimensions of the PCB Thickness: 1.6 (±0.2) mm, width: +0.5 mm i.e. length RS section = PCB length - 5 mm Example: PCB length 160 mm, RS section = 160 mm - 5 mm = 155 mm General data Number of PCB per module Thickness of PCB Material Flammability class UL 94 Colour of insulating material Note Ordering data Extruded profile 2000 mm 2000 mm 100 0mm 155 mm Intermediate piece 5 mm 15 mm 25 mm 30 mm 45 mm End plate w. locking foot Without cover Locking foot Dimensioned drawing With marking facilities 130,8 43,6 (TS 35) 47,6 (TS 32) 122 1 1.6 (± 0.2) mm PVC/PA V0 orange Without marking facilities Central End plate for direct mounting Without cover For medium-high cover profile For high cover profile End plate for mounting rail installation Without cover For medium-high cover profile For high cover profile Cover profile orange grey grey orange Type PF RS 122 OR 2000MM Qty. 10 Order No. 1155940000 I grey, left version grey, right version orange grey left version right version left version right version intermediate foot RF 108 OR 20 1020690000 AP RF 122 LI OR AP RF 122 RE OR 20 20 1020640000 1020650000 grey, left version grey, right version orange grey orange grey orange grey orange, left version orange, right version grey orange grey orange grey Medium-high high Screws Note 1381510000 – 2013/2014 Other lengths on request. I.49 I I.50 1381510000 – 2013/2014 OMNIMATE Housing Housings for electronics