Accessories Analogue Signal Conditioning Contents Accessories Analogue Signal Conditioning Accessories Analogue Signal Conditioning Accessories Analogue Signal Conditioning – Overview G.2 USB configuration adapter G.4 CH20M DIN rail bus G.6 ACT20 power-feed modules for rail bus G.8 ACT20X/ACT20C/ACT20P – Accessories G.10 MICROSERIES/ACT20M – Accessories G.11 MCZ/WAVE – Accessories G.12 Calibrators G.14 G 2028820000 G.1 Accessories Analogue Signal Conditioning Accessories Analogue Signal Conditioning – Overview Accessories Analogue Signal Conditioning Configure, calibrate, mount, mark, (cross-) connect. A comprehensive line of accessories is available for the analogue signal converter product family. The line includes configuration adapters for software-programmable products, interface modules, calibrators and mounting accessories (such as cross-connectors, end plates and terminal connectors) – all naturally in the top Weidmüller quality that you‘ve come to expect. G G.2 2028820000 Accessories Analogue Signal Conditioning Accessories Analogue Signal Conditioning – Overview USB configuration interface CH20M DIN rail bus G Power supply modules for rail bus ACT20X/ACT20P – Accessories MICROSERIES ACT20M Accessories MCZ/Wave Accessories Calibrators 2028820000 G.3 Accessories Analogue Signal Conditioning USB configuration adapter CBX200 CBX200 USB The CBX200 USB is a USB2.0/RS232-interface converter with galvanic isolation. It has additional functionality for controlling and supplying the connected RS232 device. The CBX200 USB makes it possible to configure the intrinsically safe ACT20X product line and the WAVE TTA signal converter. The CBX200 USB is not compatible with the CBX100 USB. Table for selecting a configuration adapter Technical data Input Type Input current Input resistance Input voltage Output Type Output voltage Output current Level on interfaces Baud rate Activation signal Insulation coordination Insulation voltage G Product ACT20X WAVE TTA ITX+ USB 2.0 (USB type A plug) ≤ 100 mA 22 kΩ 1.6 … 5.6 V RS232 (4-pole 2.5-mm jack plug) 3.3 V regulated 3A 1.8…5.6 V (automatically adapted) ≤ 115 kBd 9…15 V typ. 12 V / 4 mA CBX100 CBX200 X X X X Pin assignments for jack plug GND RxD TxD Vcc/control input 2.5 kV (input / output) DTR* 0 1 Vcc 3,3 V 0V Control input 12 V 12 V 0V 0V RTS* 1 0 1 0 RS232 interface active active active not active * RTS and DTR are internal control signals Note Ordering data Type CBX200 USB Note Qty. 1 Order No. 8978580000 Installation notes The power supply to the device comes from the USB port via a USB type-A plug. The output-side of the RS232 interface uses a four-pole 2.5-mm jack plug to connect. This jack plug is also capable of activating the RS232 interface when needed with a 12-V control voltage. With the assistance of the DTM, the USB interface is diverted to a COM interface. The RS232 interface can be activated with an RTS signal (RTS = 1➝ output activated) via the diverted COM interface. The jack plug is also capable of supplying the RS232 node with a regulated voltage of 3.3 V at 4 mA current. The DTR signal (DTR = 0 ➝ supply activated) is used for control. It is also possible to query the status using the DSR signal (DSR = 0 ➝ output activated). The "WI-Manager" software, the "TTA Set" and the DTM library can all be downloaded free of charge from www.weidmueller.com. Accessories Note G.4 2028820000 G 2028820000 G.5 Accessories Analogue Signal Conditioning Accessories Analogue Signal Conditioning CH20M DIN rail bus CH20M DIN rail bus Quick and safe power supply through the mounting rail. This customer-friendly infrastructure solution brings power, signals and data to the rail in a quick and reliable manner. The DIN rail bus can replace the tedious individual wiring process with a flexible and uninterrupted system solution. As a result, the wiring overhead and the error rate are both reduced. The uninterrupted system bus is securely integrated within the 35 mm standard mounting rail. Whether 7.5 mm or 15 mm high, the custom-fit rail profiles are easy to install on all TS 35 standard rails in accordance with DIN EN 60715. The supply to the 24 V power supply can be from either one of the modules (up to 400 mA) or a separate power supply terminal (up to 4 A). This is sufficient for up to 120 modules. The ACT20-Feed-In-Basic provides a simple and compact (6 mm width) power supply terminal solution. The ACT20-Feed-In-Pro is a more powerful 22.5 mm wide solution. This makes a backup power supply that includes error messaging possible. G The resistant gold-plated contacts ensure a permanent and reliable contact. The ACT20M modules are simply snapped onto the mounting rail and are automatically in contact with the DIN rail bus. G.6 2028820000 Accessories Analogue Signal Conditioning CH20M DIN rail bus Rail bus accessories CH20M BUS-PROFIL TS35x7.5/1000 CH20M BUS-PROFIL TS35x15/1000 CH20M BUS 4.50/05 AU/1000 Support section for bus circuit board Support section for bus circuit board Bus PCB • Support section for TS 35 x 7.5 • Length: 250, 500 or 750 mm • Support section for TS 35 x 15 • Length: 250, 500 or 750 mm • Bus circuit board for use on TS 35 x 7.5 and TS 35 x 15 • Length: 250, 500 or 750 mm • Five conductor paths, gold-plated • Electrical rating: 63 V AC, 5 A/conductor path Ordering data Type CH20M BUS-PROFIL TS35x7.5/250 CH20M BUS-PROFIL TS35x7.5/500 CH20M BUS-PROFIL TS35x7.5/750 Qty. 10 10 5 Order No. 1248150000 1248160000 1248170000 Ordering data Type CH20M BUS-PROFIL TS35x15/250 CH20M BUS-PROFIL TS35x15/500 CH20M BUS-PROFIL TS35x15/750 Qty. 5 5 5 Order No. 1248180000 1248190000 1248210000 Ordering data Type CH20M BUS 4.50/05 AU/250 CH20M BUS 4.50/05 AU/500 CH20M BUS 4.50/05 AU/750 Qty. 10 10 5 CH20M BUS-ADP TS35/1000 CH20M BUS-AP LI TS35x7.5 & 15 CH20M BUS-AP RE TS35x7.5 & 15 Cover plate End plate End plate Order No. 1248220000 1248230000 1248240000 G • Cover plate for DIN rail bus • Length: 250, 500 or 750 mm Ordering data Type CH20M BUS-ADP TS35/250 CH20M BUS-ADP TS35/500 CH20M BUS-ADP TS35/750 • End plate for DIN rail bus • Fits on TS 35 x 7.5 and TS 35 x 15 • left Qty. 10 10 5 Order No. 1248250000 1248260000 1248270000 Ordering data Type CH20M BUS-AP LI TS35x7.5 & 15 Qty. 50 • End plate for DIN rail bus • Fits on TS 35 x 7.5 and TS 35 x 15 • right Order No. 1193160000 Ordering data Type CH20M BUS-AP RE TS35x7.5 & 15 SET CH20M BUS 250MM TS 35X15 SET CH20M BUS 250MM TS 35X7.5 TS 35x7.5 / TS 35x15 Set Set DIN rail • SET consists of one each of CH20M BUS 4.50/05 AU/250 CH20M BUS-ADP TS 35/250 CH20M BUS-AP LI TS 35X7.5 & 15 CH20M BUS-AP RE TS 35X7.5 & 15 CH20M BUS-PROFIL TS 35X15/250 • SET consists of one each of CH20M BUS 4.50/05 AU/250 CH20M BUS-ADP TS 35/250 CH20M BUS-AP LI TS 35X7.5 & 15 CH20M BUS-AP RE TS 35X7.5 & 15 CH20M BUS-PROFIL TS 35X7.5/250 • DIN rail with slot • Passivated galvanised steel Ordering data Type SET CH20M BUS 250MM TS 35X15 2028820000 Qty. 1 Order No. 1335150000 Ordering data Type SET CH20M BUS 250MM TS 35X7.5 Qty. 1 Order No. 1335140000 Ordering data Type TS 35X7.5/LL 1M/ST/ZN TS 35X15/LL 1M/ST/ZN Qty. 50 Order No. 1193170000 Qty. 10 10 Order No. 0514510000 0236510000 G.7 Accessories Analogue Signal Conditioning ACT20 power-feed modules for rail bus Power-feed module for the CH20M DIN rail bus 4 A supply with backup supply and error analysis The power-feed unit ACT20-FEED-IN-PRO-S supplies the devices on the CH20M DIN rail bus with 24 V DC. At the same time, the FEED-IN device reads the group error contact – optionally provided by the installed devices – from the CH20M rail bus and sends a message through the status relay to the external controller. Optionally, two power supplies can be connected for the primary and secondary supplies (backup). An installation in Zone 2 / Division 2 is also possible. Three LEDs show the status of the power supply and the error status. G The FEED-IN-PRO can supply a maximum of 4 A to feed up to 120 devices mounted on a CH20M rail bus. Quick identification of errors on the DIN rail bus is through the internal status relay. The FEED-IN-PRO device immediately recognises and displays when a power supply has failed. The supply is then switched automatically to the redundant power supply. G.8 Weidmüller offers a compact and narrow 6 mm feed-in module as an alternative. This wires the terminal level directly to the DIN rail bus. Up to 80 modules can be fed with a maximum available current of 2.5 A. 2028820000 ACT20 power-feed module ACT20-Feed-In-PRO-S Accessories Analogue Signal Conditioning ACT20 power-feed unit ACT20-Feed-In-BASIC-S • Distributes the supply onto the busbar • Compatible with Weidmüller CH20 DIN rail bus • Optional connection for backup supply • Approved for use in Ex-Zone 2 /Div. 2 • Monitoring of the supply voltage • Alarm alerts via the status relay Alarm Power supply, 0 V 51 44 NC Power supply,+24V 52 Power supply, +24 V 43 Status relay, N.C. Backup, +24 V 53 42 Status relay, shared Backup, 0 V 54 41 Status relay, N.O. NC 0V NC +24 V 81 NC 82 Status 83 0V 84 +24 V NC NC 85 Power supply, 0 V Technical data Input Supply voltage Input current Trigger level for the power supply Output, power supply Output voltage Output power Output current Output, status relay in safe zone Max. switching voltage, AC / Max. switching voltage, DC Continuous current AC power, max. General data Degree of efficiency Ambient temperature Power consumption Protection degree Weight Humidity Approvals 21.6...26.4 V DC Max. 4 A 21.6...26.4 V DC Fault < 21 V DC 21.6...26.4 V DC 0.5...2.5 A DC Input voltage -0.5 V DC / 4 A 96 W Max. 4 A Corresponds to the input voltage 250 V / 30 V 2 A AC / DC 500 VA / 60 W 250 V / 30 V 0,976 100 % -20 °C...60 °C Equivalent to input current <2W IP 20 140 95 %, no condensation cULus; DEKRAATEX; DETNORVER; EAC; FMEX; GOSTME25; IECEXDEK Screw connection 2.5 / 0.5 / 2.5 / 22.5 / 117.2 Dimensions Clamping range (nominal / min. / max.) Length x width x height Note G IP 20 70 95 %, no condensation cULus; DETNORVER; EAC; FMEX; GL; GOSTME25; IECEXKEM; KEMAATEX Screw connection 2.5 / 0.5 / 2.5 / 6.1 / 112.5 Ordering data Screw connection Type ACT20-FEED-IN-PRO-S Qty. 1 Order No. 8965500000 Type ACT20-FEED-IN-BASIC-S Qty. 1 Order No. 1282490000 Note Accessories Note 2028820000 DIN mounting rail, see Accessories DIN mounting rail, see Accessories G.9 Accessories Analogue Signal Conditioning ACT20X/ACT20C/ACT20P – Accessories ACT20X/ACT20C/ACT20P Connection terminals Colour of housing Release lever colour blue black black G blue black black Connection number 65/66/67/68 55/56/57/58 45/46/47/48 61/62/63/64 51/52/53/54 41/42/43/44 65/66/67/68 55/56/57/58 45/46/47/48 61/62/63/64 51/52/53/54 41/42/43/44 Printing white white white white white white white white white white white white Type BHZ 5.00/04/90LH BK/BL PRT 65 BHZ 5.00/04/90LH BK/BL PRT 55 BHZ 5.00/04/90LH BK/BL PRT 45 BHZ 5.00/04/90LH BK/BL PRT 61 BHZ 5.00/04/90LH BK/BL PRT 51 BHZ 5.00/04/90LH BK/BL PRT 41 BHZ 5.00/04/90LH BK/BK PRT 65 BHZ 5.00/04/90LH BK/BK PRT 55 BHZ 5.00/04/90LH BK/BK PRT 45 BHZ 5.00/04/90LH BK/BK PRT 61 BHZ 5.00/04/90LH BK/BK PRT 51 BHZ 5.00/04/90LH BK/BK PRT 41 Order No. 1086480000 1086470000 1086460000 1086420000 1086410000 1086400000 1086240000 1086230000 1086220000 1086180000 1086170000 1086160000 35/36/37/38 25/26/27/28 15/16/17/18 31/32/33/34 21/22/23/24 11/12/13/14 11/12 21/22 35/36/37/38 25/26/27/28 15/16/17/18 31/32/33/34 21/22/23/24 11/12/13/14 41/42 white white white white white white white white white white white white white white white BHZ 5.00/04/90LH BK/BL PRT 35 BHZ 5.00/04/90LH BK/BL PRT 25 BHZ 5.00/04/90LH BK/BL PRT 15 BHZ 5.00/04/90LH BK/BL PRT 31 BHZ 5.00/04/90LH BK/BL PRT 21 BHZ 5.00/04/90LH BK/BL PRT 11 BHZ 5.00/02/90LH BK/BL PRT 11 BHZ 5.00/02/90LH BK/BL PRT 21 BHZ 5.00/04/90LH BK/BK PRT 35 BHZ 5.00/04/90LH BK/BK PRT 25 BHZ 5.00/04/90LH BK/BK PRT 15 BHZ 5.00/04/90LH BK/BK PRT 31 BHZ 5.00/04/90LH BK/BK PRT 21 BHZ 5.00/04/90LH BK/BK PRT 11 BHZ 5.00/02/90LH BK/BK PRT 41 1086450000 1086440000 1086430000 1086390000 1086380000 1086370000 1086250000 1086260000 1086210000 1086200000 1086190000 1086150000 1086140000 1086130000 1086040000 Cold-junction compensation terminals (optional for the ACT20X temperature modules) 1-channel black 2-channel black Markers Type ESG 66/20BHZ500/04 ESG 8/13,5/43,3 SAI AV G.10 Release lever colour blue Connection number 11/12/13/14 Printing white blue 11/12/13/14 white Version Individual markers MultiCard (24 individual markers per MultiCard) Dimensions 6.6 x 20 mm 8 x 13.5 mm Order No. 1160640000 1160650000 Qty. 200 5 Order No. 1082540000 1912130000 2028820000 Accessories Analogue Signal Conditioning MICROSERIES/ACT20M – Accessories ACT20M Ordering data markers ACT20M marker Note Type MS 5/7,5 MC NEUTRAL Qty. 320 Order No. 1877680000 The ACT20M voltage supply is cross-connected using the CH20M rail bus. Details are available on pages C.14 and G.6 ACT20P G Ordering data markers ACT20P/X/C marker Note 2028820000 Type ESG 8/13.5/43.3 SAI AU Order No. 1912130000 G.11 Accessories Analogue Signal Conditioning MCZ/WAVE – Accessories Accessories MCZ Ordering data end plates End plate Ordering data cross-connection Plug-in cross-connection, yellow Plug-in cross-connection, yellow Plug-in cross-connection, yellow Plug-in cross-connection, yellow No. of poles 2 3 4 10 Type AP MCZ 1.5 Qty. 50 Order No. 8389030000 Type ZQV 4N / 2 GE ZQV 4N / 3 GE ZQV 4N / 4 GE ZQV 4N / 10 GE Qty. 20 20 20 20 Order No. 1758250000 1762630000 1762620000 1758260000 Type WS10/6 MC Qty. 600 Order No. 1828450000 Type ZQV 2,5N/2 sw ZQV 2,5N/2 rt ZQV 2,5N/2 bl ZQV 2,5N/2 ge Qty. 60 60 60 60 Order No. 1718080000 1717900000 1717990000 1693800000 Type WS 10/5 MC NE WS WS15/5 MC WS10/6 MC Qty. 920 480 600 Order No. 1635000000 1609880000 1828450000 G Ordering data markers Multicard connector marker WAVE Accessories Ordering data cross-connection Plug-in cross-connection, black Plug-in cross-connection, red Plug-in cross-connection, blue Plug-in cross-connection, yellow Ordering data markers Multicard connector marker Multicard connector marker Multicard connector marker G.12 No. of poles 2 2 2 2 2028820000 Screw-connect connector strip for the WAVESERIES Accessories Analogue Signal Conditioning MCZ/WAVE – Accessories 3-pole Type BLZ 5.08/3 SN OR BEDR. BLZ 5.08/3 SN OR BEDR. BLZ 5.08/3 SN OR BEDR. BLZ 5.08/3 SN OR BEDR. Printing 1, 2, 3 4, 5, 6 7, 8, 9 10, 11, 12 Order No. 2242030000 2242050000 2242060000 2242070000 Type Printing BLZ 5.08/02/180 SN OR BX without labelling BLZ 5.08/02/180 SN OR PRT 1, 2 BLZ 5.08/02/180 SN OR PRT 3, 4 BLZ 5.08/02/180 SN OR PRT 5, 6 BLZ 5.08/02/180 SN OR PRT 7, 8 Order No. 1526460000 2246070000 2246080000 2246090000 2246100000 2-pole G 2028820000 G.13 Accessories Analogue Signal Conditioning Calibrators Portacal 1000EU Calibration device for current and voltage signals Typical application of Portacal 1000EU The Portacal 1000EU is a calibration device which is controlled by a microprocessor. It is used for current and voltage signals. It has three output modes for simulating signals: • Voltage source: for the simulation of externally-supplied voltage transmitters • Current source: for the simulation of externally-supplied current sensors • Current sink mode: simulates the outputs of a two-wire (loop-powered) transmitter. 2-wire, 4…20 mA output current of Portacal 1000EU Signal converter (ITX+) Input thermocouple Transmitter Test Portacal 1000EU Commonly used calibration functions can be invoked for each mode by pressing a button. Up to 9 storage locations per mode are available to save the individual values. G Furthermore, the Portacal 1000EU can be programmed in a way that all modes can be cycled automatically. The corresponding values are controlled continually for a predefined time by means of a value storage. The following values can be checked and parameterised: • Voltage outputs • Current outputs • Two-wire transmitter outputs The Portacal 1000EU provides the necessary voltage supply for the sensor in order to check a two-wire transmitter. Technical features: • Complete diagnosis tool for current and voltage supply • Measuring and simulating of voltage and current signals •S imulation of function of signal transmitter, which can be auxiliary-powered or process-powered (two-wire type) • Continually adjustable step and ramping function • Accuracy < 0.05 % in all signal domains • Light and portable •S upply via NiMH rechargeable battery or comparable battery • Signal tone at the press of a button G.14 2028820000 Accessories Analogue Signal Conditioning Calibrators PORTACAL 1000EU Instrument Calibrator Technical data Output voltage mode Output voltage Resolution Load current Accuracy Residual ripple Internal storage Output current mode Output current Resolution Load resistance max. input voltage current sink Accuracy Residual ripple Internal storage Input voltage mode Input voltage Input resistance Accuracy Input current mode Input current Input resistance Accuracy Loop powered mode Type Input current Feed voltage Accuracy Auto step/ramp mode Step Ramp Number of recorded values Time interval Display Type Status indicator Display value Keyboard Type Calibration Memory Decimals General data Supply voltage Temperature coefficient Ambient temperature (operational)/storage temperature Type of connection EMC standard Approvals Dimensions Length x width x height Note Ordering data 0…13 V 0.01 V 0…10 mA ±5 mV < 1 mV Nine user-defined voltages 0…26 mA 0.01 mA 600 Ω @ 20 mA (power source) 100 Ω (current sink) 9…45 V DC ±5 µA < 1 µA Nine user-defined currents 0…13 V 200 kΩ ±5 μA or ±1 digital step 0…26 mA 47 Ω ±5 μA or ±1 digital step Mode for loop-powered signal-converters 0…26 mA 16 V ±10 % ±5 μA or ±1 digital step H S L PORTACAL 1000 R W G Output of each value within a certain time period Output via a programmed ramp function 2…9 10…4200 s Four-digit display with LCD, 12 mm Five LEDs for output mode, signal amplification and reduction Percent or real-value displayed 16 buttons with acoustic signal Adjustable fixed values: 0, 2, 4, 8, 10, 12, 16, 18, 20 mA 0, 1, 2, 4, 5, 6, 8, 9, 10 V Nine freely-definable values 1 / 0.1 / 0.01 mA or V Battery, 4x type ‚AA‘ < 0.01 % / °C at 100 % 0 °C…60 °C / –25 °C…+70 °C Sockets DIN EN 61326 CE, cULus 44 x 100 x 180 mm Type Type PORTACAL 1000EU Note 2 x 1 m test cable sw/rt with banana plug/terminal Qty. 1 Order No. 1439640000 Accessories Note 2028820000 G.15 Accessories Analogue Signal Conditioning Calibrators Portacal 275 Hand-held signal source and loop calibrator The Portacal 275 is a precise hand-held signal source for current and voltage signals. It can be used in four modes which allows the calibration of standard current/voltage transmitters. The operating mode “voltage source“ simulates auxiliarypowered transmitters with proportional voltage outputs. The mode “current source“ allows emulation of transmitters with proportional current outputs. The “mv source“ mode simulates a variety of other analogue signals from many different applications. The “current sink“ mode simulates the outputs of a two-wire (loop powered) transmitter. G The Portacal 275 is equipped with a scalable potentiometer (0 to 100 %) that can be adjusted in steps to an accuracy of 0.1 %. Together with the output-range switch, the potentiometer allows for a quick and precise adjustment of the signal value. A typical accuracy of ± 0.25 % is possible. An integrated test point, for connecting external measurement devices, allows for a higher accuracy of ± 0.1 %. Technical features: • Light and portable device • Simulates loop-powered transmitter operation • LED for indication of source/sink operating mode •Current ranges: 0 to 20 mA / 4 to 20 mA / Voltage ranges: 0 to 5 V / 1 to 5 V / 0 to 200 mV • 0.1 % accurate current source • Test points for current output monitoring • Switch select 0 %, 100 % or variable output •Signal outputs can be adjusted with spindle potentiometer for high accuracy • Powered from two 9 V block batteries G.16 2028820000 Portacal 275 Accessories Analogue Signal Conditioning Calibrators Portacal 275 Calibration device for current and voltage signals H + Current - + Voltage - PORTACAL 275 L W Wiring diagram Technical data Output of voltage mode Output voltage Resolution Output resistance Accuracy Output current mode Output current Resolution Last resistor, max. Output voltage, max. @ current sink Accuracy Residual ripple Settings Range of adjustment Output, variable Output, fixed General data Temperature coefficient Accuracy Supply voltage 0...5 V / 1...5 V; 0...200 mV / 40...200 mV 0.01 V 250 Ω @ V / 10 Ω @ mV < 0.2% (0% and 100%) 0 ...20 mA 0.01 mA 700 Ω (current source) (Vout - 4) / 0.02 Ω (current sink) 4...45 V DC < 0.1% (0% and 100%) < 1 µA Portacal 275 (mA source mode) Device with current input + – V+ V- C+ C- + – Calibration of a transmitter with four-wire connection and current output 0 ...20 mA / 0...200 mA (current source).0 ...5 V (voltage source) or as current sink selectable with toggle switch 0...100 % with precision potentiometer 0 or 100 % with toggle switch DVM Portacal 275 (mA sink mode) Device with current input Power suppler + – V+ V- C+ C- + – + – G Calibration of a transmitter with two-wire connection Ambient temperature Storage temperature Type of connection EMC standards Approvals typ. 40 ppm @ °C 0.25 % of signal range Batteries, 2 x 9-V blocks 6...22 mA (current source) 2 mA (current sink) 0 °C...60 °C -25 °C...70 °C Socket DIN EN 61326 CE; cULus; EAC Dimensions Length x width x height 31 / 62 / 112 Note DVM Portacal 275 (voltage output) Device with voltage or current input V+ V- C+ C- + – Calibration of a transmitter with four-wire connection and current or voltage input Including two one-metre-long test leads sw/rt with banana plug/terminal and one bridge lead Ordering data Type P275 Qty. 1 Order No. 7940010202 Note Accessories Note 2028820000 G.17 G G.18 2028820000 Accessories Analogue Signal Conditioning