Data Sheet, Rev. 2.4, Jul 2010 TLE7185-1E 3-Phase Bridge Driver IC Automotive Power TLE7185-1E Table of Contents Table of Contents Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 3.1 3.2 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Assignment TLE7185-1E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Definitions and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 4.1 4.2 4.3 4.4 General Product Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Default State of Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 Description and Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOSFET Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation at Vs<12V - Integrated Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protection and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Short Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dead Time and Shoot Through Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shoot Through Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Under Voltage Lock Out on Vs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Under Voltage warning on CB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Over Voltage Warning on Vs and / or VDH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Over Temperature Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ERR Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7 Package Outlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 8 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Data Sheet 2 7 7 8 9 9 10 10 10 10 11 11 14 14 14 15 15 15 15 15 15 17 Rev. 2.4, 2010-07-16 3-Phase Bridge Driver IC 1 TLE7185-1E Overview Features • • • • • • • • • • • • • • • • Drives 6 N-Channel Power MOSFETs Separate control input for each MOSFET Separate Source pin for each MOSFET Integrated charge pump for operation at low battery voltages Adjustable dead time Shoot through protection and Shoot through option Analog adjustable Short Circuit Protection levels Low quiescent current mode 2 bit diagnosis / ERRx Over temperature warning Over voltage warning Under voltage warning Under voltage lockout 0 …95% Duty cycle of High Side MOSFETs Green Product (RoHS compliant) AEC Qualified PG-DSO-36-38 Description The TLE7185-1E is a driver IC dedicated to control the 6 to 12 external MOSFETs forming the converter for high current 3 phase motor drives in the automotive sector. It incorporates features like short circuit detection, diagnosis and combines it with typical automotive specific requirements. The TLE7185-1E is especially designed for low battery voltage and therefore it is specified down to 5.5V supply voltage. Typical applications are cooling fan, water pump, electro-hydraulic and electric power steering. The TLE7185-1E is designed for 12V power net. Type Package Marking TLE7185-1E PG-DSO-36-38 TLE7185-1E Data Sheet 3 Rev. 2.4, 2010-07-16 TLE7185-1E Block Diagram 2 Block Diagram VS ___ INH GND CL CH CB VDH Regulated charge pump Under voltage warning Under voltage lockout BH1 Floating HS driver Short circuit detection GH1 SH1 ____ ERR1 ____ ERR2 ENA SCDL Diagnostic logic Under voltage Over voltage Short circuit Reset STOE DT IL1 ___ IH1 Input control Shoot through protection / enable dead time IL2 ___ IH2 Floating LS driver Short circuit detection GL1 SL1 L E V E L BH2 Floating HS driver Short circuit detection GH2 SH2 S H I F T E R Floating LS driver Short circuit detection GL2 SL2 BH3 Floating HS driver Short circuit detection GH3 SH3 IL3 ___ IH3 Floating LS driver Short circuit detection over temperature GL3 SL3 GND GND Figure 1 Data Sheet Block Diagram 4 Rev. 2.4, 2010-07-16 TLE7185-1E Pin Configuration 3 Pin Configuration 3.1 Pin Assignment TLE7185-1E STOE ERR2 ERR1 ENA IH1 IL1 IH2 IL2 IH3 IL3 DT INH CL CH VS GND CB GND Figure 2 Data Sheet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 SCDL GND VDH BH1 GH1 SH1 GL1 SL1 BH2 GH2 SH2 GL2 SL2 BH3 GH3 SH3 GL3 SL3 Pin Configuration 5 Rev. 2.4, 2010-07-16 TLE7185-1E Pin Configuration 3.2 Pin Definitions and Functions Pin Symbol Function 1 STOE Input pin to enable shoot through option in all 3 half bridges (active high) 2 ERR2 Open drain error output 2 3 ERR1 Open drain error output 1 4 ENA Input pin for reset of ERRx registers + active switch off of external MOSFETs, set HIGH to enable operation 5 IH1 Input for high side switch 1 (active low) 6 IL1 Input for low side switch 1 (active high) 7 IH2 Input for high side switch 2 (active low) 8 IL2 Input for low side switch 2 (active high) 9 IH3 Input for high side switch 3 (active low) 10 IL3 Input for low side switch 3 (active high) 11 DT Input pin for adjustable dead time function, connect to GND via resistor 12 INH Input pin to activate (high) / deactivate (low) the complete Driver IC 13 CL Charge pump capacitor - terminal 14 CH Charge pump capacitor + terminal 15 VS Supply Pin 16 GND 17 CB 18 GND 19 SL3 Pin for source connection of high side MOSFET 3 20 GL3 Output pin for gate of low side MOSFET 3 21 SH3 Pin for source connection of high side MOSFET 3 22 GH3 Output pin for gate of high side MOSFET 3 23 BH3 Pin for + terminal of the bootstrap capacitor of phase 3 24 SL2 Pin for source connection of high side MOSFET 2 25 GL2 Output pin for gate of low side MOSFET 2 26 SH2 Pin for source connection of high side MOSFET 2 27 GH2 Output pin for gate of high side MOSFET 2 28 BH2 Pin for + terminal of the bootstrap capacitor of phase 2 29 SL1 Pin for source connection of high side MOSFET 1 30 GL1 Output pin for gate of low side MOSFET 1 31 SH1 Pin for source connection of high side MOSFET 1 32 GH1 Output pin for gate of high side MOSFET 1 33 BH1 Pin for + terminal of the bootstrap capacitor of phase 1 34 VDH Voltage input common drain high side for short circuit detection 35 GND 36 SCDL Cooling GND Tab Output of charge pump; connect to buffer capacitor Input pin for adjustable Short Circuit Detection function, connect to GND via resistor Should be connected to GND All GND pins and Cooling Tab should be interconnected. Data Sheet 6 Rev. 2.4, 2010-07-16 TLE7185-1E General Product Characteristics 4 General Product Characteristics 4.1 Absolute Maximum Ratings Absolute Maximum Ratings 1) 40 °C ≤ Tj ≤ 150 °C; all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Max. Unit Conditions Voltages 4.1.1 Supply voltage VS -0.3 45 V – 4.1.2 Supply voltage VSR1 -1.0 45 V t < 60s, 5x 4.1.3 Supply voltage VSR2 -4.0 45 V RVS ≥ 4.7Ω;; 500ms, 5x 4.1.4 Voltage range at VDH VVDH -0.3 55 V – 4.1.5 Voltage range at VDH VVDHR1 -4.0 55 V RVDH ≥10Ω; 500ms, 5x 4.1.6 Voltage range at IHx, ILx, ENA, INH, STOE VDP -0.3 18 V – 4.1.7 Voltage range at ERRx VERR -0.3 18 V RERR ≥ 5kΩ 4.1.8 Voltage range at SCDL VSCDL -0.3 18 V RSCDL ≥ 10kΩ 4.1.9 Voltage range at DT VDT -0.3 6 V – 4.1.10 Voltage range at BHx VBH -0.3 55 V – 4.1.11 Voltage range at GHx VGH -0.3 55 V – 4.1.12 Voltage range at GHx VGHP -7.0 55 V t<1µs / f=50kHz 4.1.13 Voltage range at SHx VSH -2.6 45 V – 4.1.14 Voltage range at SHx VSHP -7.0 45 V t<1µs / f=50kHz 4.1.15 Voltage range at GLx VGL -1.0 18 V – 4.1.16 Voltage range at GLx VGLP -7.0 18 V t<0.5µs /f=50kHz 4.1.17 Voltage range at SLx VSL -1.0 5.0 V – 4.1.18 Voltage range at SLx VSLP -7.0 7.0 V t<0.5µs /f=50kHz 4.1.19 Voltage difference Gxx-Sxx VGS -0.3 15 V – 4.1.20 Voltage difference BHx-SHx VBS -0.3 15 V – 4.1.21 Minimum bootstrap capacitor CBS CBS 330 – nF – 4.1.22 Voltage range at CL VCL -0.3 25 V – 4.1.23 Voltage range at CH, CB VCHB -0.3 25 V – 4.1.24 Voltage difference CH-CL VCHL -0.3 25 V – Temperatures 4.1.25 Junction temperature Tj -40 150 °C – 4.1.26 Storage temperature Tstg -55 150 °C – Ptot – 3 W – Power Dissipation 4.1.27 Power Dissipation (DC) @ TCASE=135°C ESD Susceptibility Data Sheet 7 Rev. 2.4, 2010-07-16 TLE7185-1E General Product Characteristics Absolute Maximum Ratings (cont’d)1) 40 °C ≤ Tj ≤ 150 °C; all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. 4.1.28 4.1.29 Parameter Symbol ESD Resistivity CDM 2) 3) Limit Values Unit Conditions Min. Max. VESD -2 2 kV – VCDM -500 500 V – 1) Not subject to production test, specified by design. 2) ESD susceptibility HBM according to EIA/JESD 22-A 114B 3) ESD susceptibility, Charged Device Model “CDM” EIA/JESD22-C101 or ESDA STM5.3.1 Note: Stresses above the ones listed here may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Note: Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are not designed for continuous repetitive operation. 4.2 Pos. 4.2.1 Functional Range Parameter Supply voltage Symbol 1) 2) Limit Values Unit Conditions Min. Max. VS IQ 5.5 32 V – – 22 µA VS,VDH<15V; INH=Low; Tj<85°C 4.2.2 Quiescent current 4.2.3 Supply current at Vs (device disabled) IVs(0) – 20 mA – 4.2.4 Supply current at Vs (device enabled) IVs(1) – 80 mA 6xQGxfPWM≤30mA; Vs=5.5..16V; 4.2.5 Supply current at Vs (device enabled) IVs(2) – 45 mA 6xQGxfPWM≤30mA; Vs=16..32V; 4.2.6 Duty cycle HS 0 95 % 4.2.7 Duty cycle LS DHS DLS 0 100 % fPWM=20kHz; continuous operation; CBSx≥330nF 4.2.8 Charge pump capacitor 1.0 4.7 µF – 4.2.9 Buffer capacitor CCP CCB 1.0 4.7 µF – 1) For wake up of driver min. 6.5V Vs are required 2) total current consumption from power net (Vs and VDH) The limitations in the PWM frequency are given by thermal constraints and limitations in the duty cycle (charging time of bootstrap capacitor). Note: Within the functional range the IC operates as described in the circuit description. The electrical characteristics are specified within the conditions given in the related electrical characteristics table. Data Sheet 8 Rev. 2.4, 2010-07-16 TLE7185-1E General Product Characteristics 4.3 Thermal Resistance Note: This thermal data was generated in accordance with JEDEC JESD51 standards. For more information, go to www.jedec.org. Pos. 4.3.1 4.3.2 Parameter Junction to Case Symbol 1) Junction to Ambient RthJC 1) RthJA Limit Values Unit Min. Typ. Max. – – 5 – 29 – Conditions K/W – K/W 2) 1) Not subject to production test, specified by design. 2) Exposed Heatslug Package use this sentence: Specified RthJA value is according to Jedec JESD51-2,-5,-7 at natural convection on FR4 2s2p board; The Product (Chip+Package) was simulated on a 76.2 x 114.3 x 1.5 mm board with 2 inner copper layers (2 x 70µm Cu, 2 x 35µm Cu). Where applicable a thermal via array under the exposed pad contacted the first inner copper layer. 4.4 Default State of Inputs Table 1 Default State of Inputs (if left open) Characteristic State Remark Default state of ILx Low Low side MOSFETs off Default state of IHx High High side MOSFETs off Default state of ENA Low Device outputs disabled Default state of INH Low Sleep mode, IQ < 22 µA Default state of STOE Low Shoot through option is disabled Note: To activate the driver both INH and ENA must be pulled high. To allow shoot through all ILx pins must be pulled high, all IHx must be pulled low and STOE must be pulled high Data Sheet 9 Rev. 2.4, 2010-07-16 TLE7185-1E Description and Electrical Characteristics 5 Description and Electrical Characteristics 5.1 MOSFET Driver 5.1.1 Output Stages The 3 low side and 3 high side powerful push-pull output stages of the TLE7185-1E are all floating blocks, each with its own source pin. This allows the direct connection of the output stage to the source of each single MOSFET, allowing a perfect control of each gate-source voltage even when 200A are driven in the bridge with rise and fall times below 1µs. All 6 output stages have the same output power and thanks to the used bootstrap principle they can be switched all up to 30kHz. To ensure high gate voltages even at low battery voltages, the driver IC has an integrated charge pump. It allows operation of normal level MOSFETs down to 5.5V supply. Each output stage has its own short circuit detection block. For more details about short circuit detection see Chapter 5.2.1.1) VS INH CL CH CB VDH BHx BHx Charge pump CB _____ ERR1 _____ ERR2 ENA Error logic Reset Power On Reset Under voltage warning CB Under voltage lock out Vs Over voltage warning Vs & VDH Over temperature warning Short circuit + GHx - VDH V SCP SCD SCD SHx Level shifter Floating HS driver 3x SCD STOE ___ IH1 IL1 ___ IH2 IL2 ___ IH3 IL3 CB1 lock / unlock short circuit filter Short Circuit Detection Level + Input Logic Shoot Through Protection Dead Time GLx - ON / OFF V SCP SLx Level shifter ON / OFF Shoot Through Option Floating LS driver 3x DT STOE GND SCDL Figure 3 Block Diagram of Driver Stages including Short Circuit Detection 5.1.2 Operation at Vs<12V - Integrated Charge Pump The TLE7185-1E provides a feature tailored to the requirements in 12V automotive applications. Often the operation of an application has to be assured even at 9V supply voltage or lower. Normally bridge driver ICs 1) The high side outputs are not designed to be used for low side MOSFETs; the low side outputs are not designed to be used for high side MOSFETs Data Sheet 10 Rev. 2.4, 2010-07-16 TLE7185-1E Description and Electrical Characteristics provide in such conditions clearly less than 9V to the gate of the external MOSFETs, increasing their RDSon and the associated power dissipation. The TLE7185-1E has a charge pump circuitry for external capacitors. The operation of the charge pump is independent upon the pulse pattern of the MOSFETs. The output of the charge pump is regulated to about 12V. The output of the charge pump supplies the output stages for the low side MOSFETs with sufficient voltage to assure 10V at the MOSFETs´ gate even if the supply voltage is below 10V. It supplies as well the bootstrap circuitry for the high side output stages. Off course the bootstrap principle leads to the fact that the bootstrap capacitors needs to be charged regularly. The charging time for the bootstrap capacitor is specified (duty cycle HS) as well as the current consumption from the bootstrap capacitor in permanent “on” condition. The charge pump is only deactivated when the device is put into sleep mode via INH. During Start Up of the device it is not allowed to have any PWM patterns at the ILx and IHx pins until the charge pumps have ramped up to their final values or it is recommended to keep the ENA pin low. The size of the charge pump capacitor (pump capacitors CCP as well as buffer capacitor CCB) can be varied between 1 µF and 4.7 µF. Yet, larger capacitor values result in higher charge pump voltages and less voltage ripple on the charge pump buffer capacitor CB. Besides the capacitance values the ESR of the buffer capacitor CB determines the voltage ripple as well. It is recommended to use buffer capacitor CB that has small ESR. Please. see also Chapter 5.1.3 for capacitor selection. 5.1.3 Sleep Mode When the INH pin is set to low, the driver will be set to sleep mode. The INH pin switches off the complete supply structure of the device and leads finally to an under voltage shut down of the complete driver. Enabling the device with the INH pin means to switch on the supply structure. The device will run through power on reset during wake up. It is recommended to perform a Reset by ENA after Wake up to remove possible ERR signals; Reset is performed by keeping one or more ENA pins low until the charge pump voltages have ramped up. Enabling and disabling with the INH pin is not very fast. For fast enable / disable the ENA pin is recommended. When the TLE7185-1E is in INH mode (INH is low) or when the supply voltage is not available on the Vs pin, then the driver IC is not supplied, the charge pump is inactive and the charge pump buffer capacitor as well as the bootstrap capacitors are discharged. 5.1.4 Electrical Characteristics Electrical Characteristics MOSFET drivers VS = 5.5 to 32V, Tj = -40 to +150°C all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Typ. Max. Unit Conditions Inputs 5.1.1 Low level input voltage of ILx; IHx; VI_LL ENA; STOE – – 1.0 V – 5.1.2 High level input voltage of ILx; IHx; VI_HL ENA; STOE 2.0 – – V – 5.1.3 Input hysteresis of IHx; ILx; ENA; STOE dVI 100 – – mV – 5.1.4 IHx pull up resistors RIH 20 – 45 kΩ pulled to 5V Data Sheet 11 Rev. 2.4, 2010-07-16 TLE7185-1E Description and Electrical Characteristics Electrical Characteristics MOSFET drivers VS = 5.5 to 32V, Tj = -40 to +150°C all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol 5.1.5 ILx; ENA; STOE pull down resistors RIL 5.1.6 INH pull down resistor 5.1.7 Low level input voltage of INH 5.1.8 High level input voltage of INH Limit Values Unit Conditions Min. Typ. Max. 20 – 45 kΩ – RIL_INH VINHL VINHH 30 – 75 kΩ – – – 0.75 V – 2.5 – – V – Charge pump 5.1.9 Charge pump output voltage VCB 11 – 13.5 V Vs=7..32V; 6xQGxfPWM≤30mA 5.1.10 Charge pump frequency fCP 38 55 72 kHz – RSou RSink VGxx – – 13.5 Ω – – – 9.0 Ω – – – 13.5 V VS<32V, MOSFET driver output 5.1.11 Output source resistance 5.1.12 Output sink resistance 5.1.13 High level output voltage 6xQGxfPWM≤30mA 5.1.14 High level output voltage VGxx 9 10 – V Vs=7V, 6xQGxfPWM≤30mA, D.C.=94%; fPWM=20kHz 5.1.15 High level output voltage – – 1.2 V INH=low or UVLO1) 5.1.16 Pull down resistor at BHx to GND 30 – 80 kΩ INH=low or UVLO 5.1.17 Pull down resistor at CB to GND 10 – 30 kΩ INH=low or UVLO 5.1.18 Bias current into BHx VGUV RINH RCBUV IBH – – 120 µA VBSx>5V; no switching 5.1.19 Bias current out of SHx ISH – 40 – µA INH=ENA=high; IHx =high; VBSx=5V..13.0V 5.1.20 Bias current out of SLx ISL – – 1 mA 0V≤VSH≤VS+1V; no switching; VBSx≥5V 5.1.21 Programmable internal dead time tDT 0.08 0.25 0.62 1.0 2.0 0.14 0.41 1.05 1.85 3.82 0.20 0.57 1.45 2.7 5.6 µs RDT=0 Ω RDT=10 kΩ RDT=47 kΩ RDT=100 kΩ RDT=1000 kΩ 5.1.22 Max. internal dead time tDT_MAX 2.3 – 6.4 µs DT pin open 5.1.23 Input propagation time (low on) 0 – 200 ns 5.1.24 Input propagation time (low off) 0 – 200 ns CLoad=11nF; RLoad=1Ω 5.1.25 Input propagation time (high on) 0 – 200 ns 5.1.26 Input propagation time (high off) 0 – 200 ns 5.1.27 Absolute input propagation time difference between above propagation times tP(ILN) tP(ILF) tP(IHN) tP(IHF) tP(an) – – 100 ns Data Sheet 12 Rev. 2.4, 2010-07-16 TLE7185-1E Description and Electrical Characteristics Electrical Characteristics MOSFET drivers VS = 5.5 to 32V, Tj = -40 to +150°C all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Typ. Max. Unit Conditions Wake up / Inhibit 5.1.28 INH propagation time to disable the tINH_Pdis output stages – – 10 µs – 5.1.29 Wake up time; INH low to high tINH_Pen1 – – 20 ms Vs=6.5..8V Driver fully functional; ENA=low; CCB=4.7µF 5.1.30 Wake up time; INH low to high tINH_Pen2 – – 10 ms Vs=8..32V Driver fully functional; ENA=low; CCB=4.7µF 1) Not subjected to production test; specified by design Data Sheet 13 Rev. 2.4, 2010-07-16 TLE7185-1E 5.2 Protection and Diagnostic Functions 5.2.1 Short Circuit Protection The TLE7185-1E provides a short circuit protection for the external MOSFETs. It is a monitoring of the drainsource voltage of the external MOSFETs. As soon as this voltage is higher than the short circuit detection level, a timer will start to run. The short circuit detection level is programmable from outside by applying a voltage divider at the SCDL pin. The applied voltage at this pin will be used as short circuit detection level up to the specified maximum level. Above this level the short circuit detection is deactivated. After a delay tSCP all external MOSFETs will be switched off until the driver is reset by the ENA pin. The error flag is set. The drain-source voltage monitoring of the short circuit detection for a certain external MOSFET is active as soon as the corresponding input is set to "on" and the dead time is expired. For safety reasons a pull up resistor at the SCDL pin assures that in case of an open pin the SCDL voltage is pulled to high levels. In this case, the SCD is deactivated an error signal is set. This function is self clearing when the voltage at SCDL returns to the specified level. The short circuit detection filter is realized with a capacitor, which is discharged with a current source with X µA. In case the output stage is switched on and the VDS of the MOSFET is still above SCDL, the capacitor is charged with a current source with Y µA. If this capacitor is charged to a specific voltage level, the short circuit is detected, the ERR signals are set and the MOSFETs switched off. The SCD charge and discharge ratio is defined as (Y-X)/X. This ratio defines down to which duty cycle the short circuit can be detected. It has to be considered that the high side and the low side output of one phase are working with the same capacitor, defining the maximum switching time, which is allowed without short circuit detection. This maximum allowed switching time in normal operation is defined by dnoSCD/2*fPWM. This behavior is specified as “maximum duty cycle for no short circuit detection” and “minimum duty cycle for periodic short circuit detection” 5.2.2 Dead Time and Shoot Through Protection In bridge applications it has to be assured that the external high side and low side MOSFETs are not "on" at the same time, connecting directly the battery voltage to GND. The dead time generated in the TLE7185-1E is fixed to a minimum value if the DT pin is connected to GND. This function assures a minimum dead time if the input signals coming from the µC are faulty. The dead time can be increased beyond the internal fixed dead time by connecting the DT pin via a dead time resistor RDT to GND - the larger the dead time resistor the larger the dead time (for details pls. see the “Dynamic Characteristic” table in the MOSFET driver section). The exact dead time of the bridge is usually controlled by the PWM generation unit of the µC. In addition to this dead time, the TLE7185-1E provides a locking mechanism, avoiding that both external MOSFETs of one half bridge can be switched on at the same time. This functionality is called shoot through protection. If the command to switch on both high and low side switches in the same half bridge is given at the input pins, the command will be ignored. Data Sheet 14 Rev. 2.4, 2010-07-16 TLE7185-1E 5.2.3 Shoot Through Option The TLE7185-1E offers the possibility to switch off the Shoot Through Protection by setting the STOE pin to high and in the same time all IHX to low and all ILX to high. Only if all 7 conditions are fulfilled in the same time, the Shoot Through Protection and the Short Circuit Detection is deactivated and allows to switch on all 6 external MOSFETs. If STOE is set to high, an error signal is set. 5.2.4 Under Voltage Lock Out on Vs The TLE7185-1E has an integrated under voltage lock out, to assure that the behavior of the device is predictable in all supply voltage ranges. If the supply voltage at VS reaches the under voltage lock out level for a minimum specified filter time, the gatesource voltage of all external MOSFETs will be actively pulled to low. In this situation the short circuit detection of this output stage is deactivated to avoid a latching shut down of the driver. Furthermore, the charge pump will be deactivated. As soon as the supply voltage recovers, the output stage condition will be aligned to the input patterns automatically. This allows to continue operation of the motor in case of under voltage shut down without a reset by the µC. 5.2.5 Under Voltage warning on CB In addition to the under voltage lockout, the TLE7185-1E provides an integrated under voltage warning. The purpose of this warning is to inform the user about possible low gate voltages. If the voltage of a charge pump buffer capacitor CB reaches the under voltage warning level for a minimum specified filter time, an Errors signal is set. As soon as the charge pump buffer voltage recovers, the Error signal will be removed automatically. 5.2.6 Over Voltage Warning on Vs and / or VDH The TLE7185-1E has an integrated over voltage warning to avoid destruction of the IC at high supply voltages. The voltage is observed at the VS and the VDH pin. When one of them or all of them exceed the over voltage warning level for more than the specified filter time an Error signal is set. It is in the responsibility of the user to react to this signal to avoid damage of the driver by exceeding the max ratings. The Errors signal is self clearing. The basic driver functions will work even above this over voltage warning level as long as no maximum rating is violated. At such high voltages, the specified values will not be guaranteed. 5.2.7 Over Temperature Warning If the junction temperature is exceeding the over temperature level an error signal is given as warning. The driver IC will continue to operate in order not to disturb the application. The warning is removed automatically when the junction temperature is cooling down. It is in the responsibility of the user to protect the device against over temperature destruction. 5.2.8 ERR Pins The TLE7185-1E has two status pins to provide diagnostic feedback to the µC. The outputs of these pins are open drain outputs with integrated pull up resistors to the internal 5V supply (see Figure 4 ). The outputs are either high or low. Data Sheet 15 Rev. 2.4, 2010-07-16 TLE7185-1E 5V TLE7185E internal ____ ERR ERR - Logic GND Figure 4 Structure of ERR output Table 2 Overview of error conditions ERR1 ERR2 Driver conditions Driver action Restart High High no errors Fully functional – High Low Over temperature Warning only Self clearing Low High Over voltage VS/VDH or Warning only under voltage CB Self clearing Low High Under voltage lockout based on Vs Deactivation of driver output and charge pump Self clearing Low Low STOE pin High Warning only Self clearing Low Low SCDL open pin Warning only; SCD deactivated; Self clearing Low Low Short circuit detection All MOSFETs actively Reset at ENA needed switched off Reset of ERROR Registers and Disable The TLE7185-1E can be reseted by the enable pin ENA. If the ENA pin is pulled to low for a specified minimum time, the error registers are cleared. During reset (ENA = low) the driver outputs are disabled and the external MOSFETs are switched off actively. Furthermore, the Short Circuit Detection SCD is deactivated as long as ENA = low. During disable (ENA = low) any error is shown. However, the Short circuit detection error is reset (error is cleared) and can not reoccur as the output stages which drive the external MOSFETs are disabled. In case of under voltage lockout, the ERR pins deviate from the table above as the charge pump is not active and the TLE7185E is not biased properly. Data Sheet 16 Rev. 2.4, 2010-07-16 TLE7185-1E 5.2.9 Electrical Characteristics Electrical Characteristics - Protection and diagnostic functions VS = 5.5 to 32V, Tj = -40 to +150°C, all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Typ. Unit Conditions Max. ERR pins 5.2.1 ERRx output (open drain) 5.2.2 Fall time ERRx (80 - 20 %) VERR tf(ERR) – – 0.6 V I=100µA – – 1 µs CLOAD=100pF; VS=7V; RLoad=100kΩ 5.2.3 Internal pull up resistor ERRx Rf(ERR) 15 22 35 kΩ pulled to 5V Tj(OW) dTj(OW) 160 170 180 °C – 10 – 20 °C – Over temperature 5.2.4 Over temperature warning 5.2.5 Hysteresis for over temperature warning Short circuit protection 5.2.6 Short circuit protection detection level VSCP 0.3 – 2 V programmed by SCDL pin 5.2.7 Short circuit protection detection Accuracy ASCP -30 – +30 % 0.3V≤VSCDL<1.2V 5.2.8 Short circuit protection detection Accuracy ASCP -10 – +10 % 1.2V≤VSCDL≤2.0V 5.2.9 Filter time of short circuit protection tSCP(off) 5 – 12 µs – 5.2.10 Maximum duty cycle for no periodic dnoSCD short circuit detection – – 12 % 5.2.11 Minimum duty cycle for periodic short circuit detection dpSCD 28 – – % static short circuit applied; only one input switched (IHx or ILx), fPWM=40kHz 5.2.12 Internal pull up resistor SCDL 80 140 200 kΩ pulled to 5V 5.2.13 SCDL open pin detection level 2.0 – 2.5 V – 5.2.14 Filter time of SCDL open pin 1 – 3 µs – 5.2.15 SCDL open pin detection level hysteresis RSCDL VSCPOP tSCPOP VSCOPH V – Over voltage warning at Vs and/or VDH VOV 32 V Vs and/or VVDH 5.2.17 Over voltage warning filter time 5.2.18 Over voltage warning hysteresis 5.2.19 Under voltage lockout at Vs 5.2.20 Under voltage lockout filter time 5.2.21 Under voltage lockout hysteresis 5.2.22 Under voltage warning at CB 5.2.23 Under voltage warning filter time 5.2.24 Under voltage warning hysteresis tOV VH_OV VUVLO tUVLO VUVLOH VUV tUV VUVH 0.3 Over- and under voltage 5.2.16 Data Sheet – 35 increasing 10 – 25 µs – 2 – 4 V – – – 5.5 V Vs decreasing 1 – 4 µs – – 0.25 – V – 9.5 – 10.5 V VCB decreasing 10 – 20 µs – – 0.25 – V – 17 Rev. 2.4, 2010-07-16 TLE7185-1E Electrical Characteristics - Protection and diagnostic functions (cont’d) VS = 5.5 to 32V, Tj = -40 to +150°C, all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Unit Conditions Min. Typ. Max. 3.0 – – µs – – – 0.5 µs – – – 1.5 µs high to low – – 1.0 µs – Reset and Enable tRes1 tRes0 5.2.25 Reset time to clear ERR registers 5.2.26 Low time of ENA signal without reset 5.2.27 tPENA_H-L Return time to normal operation at tAR 5.2.28 ENA propagation time auto-restart Data Sheet 18 Rev. 2.4, 2010-07-16 TLE7185-1E Application Description 6 Application Description In the automotive sector there are more and more applications requiring high performance motor drives, such as electro-hydraulic or electric power steering. In these applications 3 phase motors, synchronous and asynchronous, are used, combining high output performance, low space requirements and high reliability. KL 15 VBAT R INH1 R VS 4.7 Ω C BR 4,7mF C VS 2.2µF R INH2 PGND CBR 1µF PGND RVDH INH VS CB VDH BH1 CCB 2.2uF CBS1 470nF GH1 GND SH1 BH2 CL CCP 1uF CBS2 470nF GH2 CH SH2 BH3 RERR1 5kΩ R GH2 CBS3 470nF GH3 ERR2 µC or digital ASIC: e.g.: XC23xx R GH1 SH3 RERR2 5kΩ RGH3 ERR1 TLE7185E GL1 STOE RGL1 SL1 ENA IL1 GL2 IH1 RGL2 IL2 SL2 IH2 IL3 GL3 IH3 R GL3 SL3 5V RSCDL1 SCDL RSCDL2 DT GND R DT GND Figure 5 GND GND PGND Application Circuit Note: This is a very simplified example of an application circuit. The function must be verified in the real application. Data Sheet 19 Rev. 2.4, 2010-07-16 TLE7185-1E Package Outlines Package Outlines 8° MAX. 1.1 7.6 -0.2 1) 0.65 0.7 ±0.2 C 17 x 0.65 = 11.05 0.33 ±0.08 2) 0.23 +0.09 0.35 x 45° 2.65 MAX. 0...0.10 STAND OFF 2.45 -0.2 7 0.1 C 36x SEATING PLANE 10.3 ±0.3 0.17 M A-B C D 36x D Bottom View A 19 19 36 Exposed Diepad 4.6 36 18 1 18 B 5.2 1 Index Marking 12.8 -0.21) Index Marking 1) Does not include plastic or metal protrusion of 0.15 max. per side 2) Does not include dambar protrusion of 0.05 max. per side P-PG-DSO-36-38 V07 Figure 6 PG-DSO-36-38 Green Product (RoHS compliant) To meet the world-wide customer requirements for environmentally friendly products and to be compliant with government regulations the device is available as a green product. Green products are RoHS-Compliant (i.e Pb-free finish on leads and suitable for Pb-free soldering according to IPC/JEDEC J-STD-020). You can find all of our packages, sorts of packing and others in our Infineon Internet Page “Products”: http://www.infineon.com/products. Data Sheet 20 Dimensions in mm Rev. 2.4, 2010-07-16 2010-07-16 TLE7185-1E Revision History 8 Revision History Version Date Changes Rev. 2.4 2010-07-16 Change of Name and Marking Rev. 2.3 2009-08-18 Parameter Chapter 5.1.8 High level input voltage INH minimum value to 2.5V Rev. 2.2 2009-01-13 chapter 7: package outline updated (Stand-off reduced) Rev. 2.1 2008-10-08 parameter 5.1.20 RSHSL deleted Data Sheet 21 Rev. 2.4, 2010-07-16 TLE7185-1E Revision History Data Sheet 22 Rev. 2.4, 2010-07-16 Edition 2010-07-16 Published by Infineon Technologies AG 81726 Munich, Germany © 2010 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.