IRF IRU3011

Data Sheet No. PD94143
IRU3011
5-BIT PROGRAMMABLE SYNCHRONOUS BUCK
CONTROLLER IC
DESCRIPTION
FEATURES
Dual Layout compatible with HIP6004A
Designed to meet Intel specification of VRM8.4 for
Pentium III
On-Board DAC programs the output voltage from
1.3V to 3.5V. The IRU3011 remains on for VID code
of (11111).
Loss-less Short Circuit Protection
Synchronous operation allows maximum efficiency
Patented architecture allows fixed frequency
operation as well as 100% duty cycle during
dynamic load
Over-Voltage Protection Output
Soft-Start
High current totem pole driver for direct driving of the
external power MOSFET
Power Good Function
The IRU3011 controller IC is specifically designed to meet
Intel specification for latest Pentium III microprocessor applications as well as the next generation P6 family processors. These products feature a patented topology that in combination with a few external components
as shown in the typical application circuit,will provide in
excess of 20A of output current for an on-board DC/DC
converter while automatically providing the right output
voltage via the 5-bit internal DAC. These devices also
features, loss less current sensing by using the RDS(ON)
of the high side Power MOSFET as the sensing resistor, a Power Good window comparator that switches its
open collector output low when the output is outside of a
±10% window and an Over-Voltage Protection output.
Other features of the device are: Under-voltage lockout
for both 5V and 12V supplies, an external programmable
soft-start function as well as programming the oscillator
frequency by using an external capacitor.
APPLICATIONS
Pentium III & Pentium II processor DC to DC
converter application
Low Cost Pentium with AGP
TYPICAL APPLICATION
5V
L1
Q1
C5
C1
Note: Pentium II and Pentium III are trade marks of Intel Corp.
C8
C3
R2
VOUT
(1.3V - 3.5V)
L2
Q2
R1
C10
R4
R3
C6
C11
C4
D1
12V
R7
V12
CS+
HDrv
NC/Gnd
NC/
Boot
CS-
LDrv
Gnd
NC/Sen
R9
C12
V FB
C13
IRU3011
R5
SS
C2
D4
R8
V5/Comp
D3
D2
D1
D0
Ct/Rt
OVP
PGd
C9
VID4
C7
VID3
R6
VID2
Power Good
C14
VID1
VID0
OVP
Figure 1 - Typical application of the IRU3011.
PACKAGE ORDER INFORMATION
TA (8C)
0 To 70
Rev. 1.6
08/20/02
DEVICE
IRU3011CW
PACKAGE
20-Pin Plastic SOIC WB (W)
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VID VOLTAGE RANGE
1.3V to 3.5V
1
IRU3011
ABSOLUTE MAXIMUM RATINGS
V5 Supply Voltage ....................................................
V12 Supply Voltage ..................................................
Storage Temperature Range ......................................
Operating Junction Temperature Range ......................
7V
20V
-65°C To 150°C
0°C To 125°C
PACKAGE INFORMATION
20-PIN WIDE BODY PLASTIC SOIC (W)
TOP VIEW
NC 1
20 Ct
CS+ 2
19 OVP
SS 3
18 V12
D0 4
17 LDrv
D1 5
16 Gnd
D2 6
15 NC
D3 7
14 HDrv
D4 8
13 CS-
V5 9
12 PGd
V FB 10
11 NC
uJA =858C/W
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over V12=12V, V5=5V and TA=0 to 70°C. Typical values refer
to TA=25°C. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient
temperature.
PARAMETER
VID Section
DAC Output Voltage (Note 1)
DAC Output Line Regulation
DAC Output Temp Variation
VID Input LO
VID Input HI
VID Input Internal Pull-Up
Resistor to V5
Power Good Section
Under-Voltage lower trip point
Under-Voltage upper trip point
UV Hysterises
Over-Voltage upper trip point
Over-Voltage lower trip point
OV Hysteresis
Power Good Output LO
Power Good Output HI
Soft-Start Section
Soft-Start Current
2
SYM
TEST CONDITION
MIN
TYP
MAX
UNITS
0.99Vs
Vs
1.01Vs
0.1
0.5
0.4
V
%
%
V
V
KV
0.91Vs
V
V
V
V
V
V
V
V
2
27
VOUT Ramping Down
VOUT Ramping Up
VOUT Ramping Up
VOUT Ramping Down
0.89Vs
0.015Vs
1.09Vs
0.015Vs
RL=3mA
RL=5K Pull-Up to 5V
CS+=0V, CS-=5V
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0.90Vs
0.92Vs
0.02Vs
1.10Vs
1.08Vs
0.02Vs
4.8
10
0.025Vs
1.11Vs
0.025Vs
0.4
mA
Rev. 1.6
08/20/02
IRU3011
PARAMETER
UVLO Section
UVLO Threshold-12V
UVLO Hysteresis-12V
UVLO Threshold-5V
UVLO Hysteresis-5V
Error Comparator Section
Input Bias Current
Input Offset Voltage
Delay to Output
Current Limit Section
CS Threshold Set Current
CS Comp Offset Voltage
Hiccup Duty Cycle
Supply Current
Operating Supply Current
SYM
TEST CONDITION
Supply Ramping Up
Supply Ramping Up
MIN
TYP
MAX
UNITS
9.2
0.3
4.1
0.2
10
0.4
4.3
0.3
10.8
0.5
4.5
0.4
V
V
V
V
2
+2
100
mA
mV
ns
240
+5
2
mA
mV
%
-2
VDIFF=10mV
160
-5
200
Css=0.1mF
Output Drivers Section
Rise Time
Fall Time
Dead Band Time
Oscillator Section
Osc Frequency
Osc Valley
Osc Peak
Over-Voltage Section
OVP Drive Current
CL=3000pF:
V5
V12
20
14
CL=3000pF
CL=3000pF
CL=3000pF
100
70
70
200
100
130
300
ns
ns
ns
Ct=150pF
190
220
250
0.2
KHz
V
V
mA
V5
mA
Note 1: Vs refers to the set point voltage given in Table 1.
D4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
D3
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
D2
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
D1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
D0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Vs
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
1.95
2.00
2.05
D4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
D3
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
D2
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
D1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
D0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Vs
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
Table 1 - Set point voltage vs. VID codes.
Rev. 1.6
08/20/02
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3
IRU3011
PIN DESCRIPTIONS
PIN#
1
2
PIN SYMBOL
NC
CS+
3
SS
4
D0
5
D1
6
D2
7
D3
8
9
10
D4
V5
VFB
11
12
NC
PGd
13
CS-
14
15
16
HDrv
NC
Gnd
17
18
LDrv
V12
19
20
OVP
Ct
4
PIN DESCRIPTION
No connection.
This pin is connected to the Drain of the power MOSFET of the Core supply and it
provides the positive sensing for the internal current sensing circuitry. An external resistor programs the CS threshold depending on the RDS of the power MOSFET. An external
capacitor is placed in parallel with the programming resistor to provide high frequency
noise filtering.
This pin provides the soft-start for the switching regulator. An internal current source
charges an external capacitor that is connected from this pin to the ground which ramps
up the outputs of the switching regulator, preventing the outputs from overshooting as
well as limiting the input current. The second function of the Soft-Start cap is to provide
long off time for the synchronous MOSFET or the Catch diode (HICCUP) during current
limiting.
LSB input to the DAC that programs the output voltage. This pin can be pulled up externally by a 10K resistor to either 3.3V or 5V supply.
Input to the DAC that programs the output voltage. This pin can be pulled-up externally
by a 10KV resistor to either 3.3V or 5V supply.
Input to the DAC that programs the output voltage. This pin can be pulled-up externally
by a 10K resistor to either 3.3V or 5V supply.
MSB input to the DAC that programs the output voltage. This pin can be pulled-up externally by a 10K resistor to either 3.3V or 5V supply.
This pin selects a range of output voltages for the DAC.
5V supply voltage.
This pin is connected directly to the output of the Core supply to provide feedback to the
Error comparator.
No connection.
This pin is an open collector output that switches LO when the output of the converter is
not within ±10% (typ) of the nominal output voltage. When PGd pin switches LO the
saturation voltage is less than 0.4V at 3mA.
This pin is connected to the Source of the power MOSFET for the Core supply and it
provides the negative sensing for the internal current sensing circuitry.
Output driver for the high side power MOSFET.
No connection.
This pin serves as the ground pin and must be connected directly to the ground plane. A
high frequency capacitor (0.1 to 1mF) must be connected from V5 and V12 pins to this
pin for noise free operation.
Output driver for the synchronous power MOSFET.
This pin is connected to the 12 V supply and serves as the power Vcc pin for the output
drivers. A high frequency capacitor (0.1 to 1mF) must be connected directly from this pin
to ground pin in order to supply the peak current to the power MOSFET during the
transitions.
Over-voltage comparator output.
This pin programs the oscillator frequency in the range of 50KHz to 500KHz with an
external capacitor connected from this pin to the ground.
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Rev. 1.6
08/20/02
IRU3011
BLOCK DIAGRAM
Enable
V12
18
V5
9
Vset
Enable
UVLO
Vset
4
D1
5
D2
6
D3
7
D4
8
Slope
Comp
19
Gnd
16
HDrv
17
LDrv
13
CS-
Soft
Start &
Fault
Logic
2
CS+
20
Ct
3
SS
12
PGd
Osc
Over
Current
200uA
Enable
1.18Vset
OVP
14
V12
Enable
5Bit
DAC,
Ctrl
Logic
VFB
PWM
Control
+
D0
10
V12
1.1Vset
0.9Vset
Figure 2 - Simplified block diagram of the IRU3011.
Rev. 1.6
08/20/02
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5
IRU3011
TYPICAL APPLICATION
Synchronous Operation
(Dual Layout with HIP6004B)
L1
L2
Q1
5V
R10
Vcore
R11
R1
C5
C1
C8
Q2
C3
C10
R4
R2
C15
R3
C6
C11
D1
R13
R9
C4
R7
12V
V12
CS+
HDrv
NC/
Boot
NC/Gnd
CS-
LDrv
Gnd
C12
NC/Sen
V FB
C13
IRU3011
R5
SS
D4
C2
R12
R8
V5/Comp
D3
D2
D1
D0
Ct/Rt
OVP
PGd
C9
Vcc3
C7
VID4
R6
VID3
Power Good
VID2
C14
VID1
VID0
Figure 3 - Typical application of IRU3011 in an on board DC-DC converter
providing the Core supply for microprocessor.
Part #
R5
R7
R8
R9
C4
C7
C9
C11
C12
C13
D1
HIP6004B
O
V
V
V
V
O
O
V
V
V
V
IRU3011
S
O
O
V
O
V
V
O
O
O
O
S - Short
O - Open
V - See IR or Harris parts list for the value
Table 2 - Components that need to be modified to make
the dual layout work for IRU3011and HIP6004B.
6
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Rev. 1.6
08/20/02
IRU3011
IRU3011 and HIP6004B Dual Layout Parts List
Ref Desig Description
Q1
MOSFET
Q2
MOSFET
L1
Inductor
Qty
1
1
1
L2
Inductor
1
C1
C2, 9
C3
C5
C6
C7
C8
C10
C14
C15
R1
R2, 3, 4
R5
R6
R9
R10
R11
R12
R13
Capacitor, Electrolytic
Capacitor, Ceramic
Capacitor, Electrolytic
Capacitor, Ceramic
Capacitor, Ceramic
Capacitor, Ceramic
Capacitor, Ceramic
Capacitor, Electrolytic
Capacitor, Ceramic
Capacitor, Ceramic
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
1
2
2
1
1
1
1
6
1
1
1
3
1
1
1
1
1
1
1
Part #
IRL3103s, TO-263 package
IRL3103D1S, TO-263 package
L=1mH, 5052 core with 4 turns of
1.0mm wire
L=2.7mH, 5052B core with 7 turns of
1.2mm wire
10MV470GX, 470mF, 10V
1mF, 0603
10MV1200GX, 1200mF, 10V
220pF, 0603
1mF, 0805
150pF, 0603
1000pF, 0603
6MV1500GX, 1500mF, 6.3V
0.1mF, 0603
4.7mF, 1206
3.3KV, 5%, 0603
4.7V, 5%, 1206
0V, 0603
10KV, 5%, 0603
100V, 1%, 0603
220V, 1%, 0603
330V, 1%, 0603
22KV, 1%, 0603
10V, 5%, 0603
Manuf
IR
IR
Micro Metal
Micro Metal
Sanyo
Sanyo
Sanyo
Note 1: R10, R11, C15, R9, and R12 set the Vcore 2% higher for level shift to reduce CPU transient voltage.
Rev. 1.6
08/20/02
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7
IRU3011
APPLICATION INFORMATION
An example of how to calculate the components for the
application circuit is given below.
Assuming, two sets of output conditions that this regulator must meet,
a) Vo=2.8V, Io=14.2A, DVo=185mV, DIo=14.2A
b) Vo=2V, Io=14.2A, DVo=140mV, DIo=14.2A
the regulator design will be done such that it meets the
worst case requirement of each condition.
Output Capacitor Selection
The first step is to select the output capacitor. This is
done primarily by selecting the maximum ESR value
that meets the transient voltage budget of the total DVo
specification. Assuming that the regulators DC initial
accuracy plus the output ripple is 2% of the output voltage, then the maximum ESR of the output capacitor is
calculated as:
ESR [
100
= 7mV
14.2
This intentional voltage level shifting during the load transient eases the requirement for the output capacitor ESR
at the cost of load regulation. One can show that the
new ESR requirement eases up by half the total trace
resistance. For example, if the ESR requirement of the
output capacitors without voltage level shifting must be
7mV then after level shifting the new ESR will only need
to be 8.5mV if the trace resistance is 5mV (7 + 5/2=9.5).
However, one must be careful that the combined “voltage level shifting” and the transient response is still within
the maximum tolerance of the Intel specification. To insure this, the maximum trace resistance must be less
than:
Rs [ 23(Vspec - 0.023Vo - DVo) / DI
Where :
Rs = Total maximum trace resistance allowed
Vspec = Intel total voltage spec
Vo = Output voltage
DVo = Output ripple voltage
DI = load current step
The Sanyo MVGX series is a good choice to achieve
both the price and performance goals. The 6MV1500GX,
1500mF, 6.3V has an ESR of less than 36mV typical.
Selecting 6 of these capacitors in parallel has an ESR
of ≈ 6mV which achieves our low ESR goal.
For example, assuming:
Vspec = ±140mV = ±0.1V for 2V output
Vo = 2V
DVo = assume 10mV = 0.01V
DI = 14.2A
Other type of electrolytic capacitors from other manufacturers to consider are the Panasonic FA series or the
Nichicon PL series.
Then the Rs is calculated to be:
Reducing the Output Capacitors Using Voltage Level
Shifting Technique
The trace resistance or an external resistor from the output
of the switching regulator to the Slot 1 can be used to
the circuit advantage and possibly reduce the number of
output capacitors, by level shifting the DC regulation point
when transitioning from light load to full load and vice
versa. To accomplish this, the output of the regulator is
typically set about half the DC drop that results from
light load to full load. For example, if the total resistance
from the output capacitors to the Slot 1 and back to the
Gnd pin of the device is 5mV and if the total DI, the
change from light load to full load is 14A, then the output
voltage measured at the top of the resistor divider which
is also connected to the output capacitors in this case,
must be set at half of the 70mV or 35mV higher than the
DAC voltage setting.
8
Rs [ 23(0.140 - 0.0232 - 0.01) / 14.2 = 12.6mV
However, if a resistor of this value is used, the maximum
power dissipated in the trace (or if an external resistor is
being used) must also be considered. For example if
Rs=12.6mV, the power dissipated is:
Io23Rs = 14.22312.6 = 2.54W
This is a lot of power to be dissipated in a system. So, if
the Rs=5mV, then the power dissipated is about 1W
which is much more acceptable. If level shifting is not
implemented, then the maximum output capacitor ESR
was shown previously to be 7mV which translated to ≈ 6
of the 1500mF, 6MV1500GX type Sanyo capacitors. With
Rs=5mV, the maximum ESR becomes 9.5mV which is
equivalent to ≈ 4 caps. Another important consideration
is that if a trace is being used to implement the resistor,
the power dissipated by the trace increases the case
temperature of the output capacitors which could seriously effect the life time of the output capacitors.
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Rev. 1.6
08/20/02
IRU3011
Output Inductor Selection
The output inductance must be selected such that under low line and the maximum output voltage condition,
the inductor current slope times the output capacitor
ESR is ramping up faster than the capacitor voltage is
drooping during a load current step. However, if the inductor is too small, the output ripple current and ripple
voltage become too large. One solution to bring the ripple
current down is to increase the switching frequency,
however, that will be at the cost of reduced efficiency
and higher system cost. The following set of formulas
are derived to achieve the optimum performance without
many design iterations.
The maximum output inductance is calculated using the
following equation:
L = ESR3C3(V IN(MIN) - Vo(MAX) ) / (23DI)
L = 0.006390003(4.75 - 2.8) / (2314.2) = 3.7mH
Assuming that the programmed switching frequency is
set at 200KHz, an inductor is designed using the
Micrometals’ powder iron core material. The summary
of the design is outlined below:
The selected core material is Powder Iron, the selected
core is T50-52D from Micro Metal wounded with 8 turns
of #16 AWG wire, resulting in 3mH inductance with ≈
3mV of DC resistance.
Assuming L=3mH and Fsw=200KHz(switching frequency), the inductor ripple current and the output ripple
voltage is calculated using the following set of equations:
Vsw = Vsync = Io3RDS
D ≈ (Vo + Vsync) / (V IN - Vsw + Vsync)
TON = D3T
TOFF = T - TON
DIr = (Vo + Vsync)3TOFF / L
DVo = DIr3ESR
Rev. 1.6
08/20/02
T = 1 / 200000 = 5ms
Vsw = Vsync = 14.230.019 = 0.27V
D ≅ (2.8 + 0.27) / (5 - 0.27 + 0.27) = 0.61
TON = 0.6135 = 3.1ms
TOFF = 5 - 3.1 = 1.9ms
DIr = (2.8 + 0.27)31.9 / 3 = 1.94A
DVo = 1.9430.006 = 0.011V = 11mV
Power Component Selection
Assuming IRL3103 MOSFETs as power components,
we will calculate the maximum power dissipation as follows:
For high-side switch the maximum power dissipation
happens at maximum Vo and maximum duty cycle.
Where:
VIN(MIN) = Minimum input voltage
For Vo=2.8V and DI=14.2A
T ≡ Switching Period
D ≡ Duty Cycle
Vsw ≡ High-side MOSFET ON Voltage
RDS ≡ MOSFET On-Resistance
Vsync ≡ Synchronous MOSFET ON Voltage
DIr ≡ Inductor Ripple Current
DVo ≡ Output Ripple Voltage
T = 1/Fsw
In our example for Vo=2.8V and 14.2A load, assuming
IRL3103 MOSFET for both switches with maximum on
resistance 0f 19mV, we have:
DMAX ≅ (2.8 + 0.27) / (4.75 - 0.27 + 0.27) = 0.65
PDH = DMAX3Io23RDS(MAX)
PDH = 0.65314.2230.029 = 3.8W
RDS(MAX) = Maximum RDS(ON) of the MOSFET at 1258C
For synch MOSFET, maximum power dissipation happens at minimum Vo and minimum duty cycle.
DMIN ≅ (2 + 0.27) / (5.25 - 0.27 + 0.27) = 0.43
PDS = (1 - DMIN)3Io23RDS(MAX)
PDS = (1 - 0.43)314.2230.029 = 3.33W
Heat Sink Selection
Selection of the heat sink is based on the maximum
allowable junction temperature of the MOSFETS. Since
we previously selected the maximum RDS(ON) at 1258C,
then we must keep the junction below this temperature.
Selecting TO-220 package gives uJC=1.88C/W (From the
venders’ data sheet) and assuming that the selected
heat sink is black anodized, the heat-sink-to-case thermal resistance is ucs=0.058C/W, the maximum heat sink
temperature is then calculated as:
Ts = TJ - PD3(uJC + ucs)
Ts = 125 - 3.823(1.8 + 0.05) = 1188C
With the maximum heat sink temperature calculated in
the previous step, the heat-sink-to-air thermal resistance
(uSA) is calculated as follows:
Assuming TA = 358C:
DT = Ts - TA = 118 - 35 = 838C
Temperature Rise Above Ambient
uSA = DT / PD = 83 / 3.82 = 228C/W
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9
IRU3011
Next, a heat sink with lower uSA than the one calculated
in the previous step must be selected. One way to do
this is to simply look at the graphs of the “Heat Sink
Temp Rise Above the Ambient” vs. the “Power Dissipation” given in the heat sink manufacturers’ catalog and
select a heat sink that results in lower temperature rise
than the one calculated in previous step. The following
AAVID and Thermalloy heat sinks, meet this criteria.
Co.
Part #
Thermalloy............................6078B
AAVID...................................577002
Following the same procedure for the Schottky diode
results in a heatsink with uSA=258C/W. Although it is
possible to select a slightly smaller heatsink, for simplicity the same heatsink as the one for the high side
MOSFET is also selected for the synchronous MOSFET.
Switcher Current Limit Protection
The PWM controller uses the MOSFET RDS(ON) as the
sensing resistor to sense the MOSFET current and compares to a programmed voltage which is set externally
via a resistor (Rcs) placed between the drain of the
MOSFET and the “CS+” terminal of the IC as shown in
the application circuit. For example, if the desired current limit point is set to be 22A and from our previous
selection, the maximum MOSFET RDS(ON)=19mV, then
the current sense resistor, Rcs is calculated as:
Vcs = ICL3RDS = 2230.019 = 0.418V
Rcs = Vcs / IB = (0.418V) / (200mA) = 2.1KV
Where:
IB = 200mA is the internal current setting of the
IRU3011
Switcher Timing Capacitor Selection
The switching frequency can be programmed using an
external timing capacitor. The value of Ct can be approximated using the equation below:
Fsw ≅
3.5 3 10-5
Ct
Where:
Ct = Timing Capacitor
FSW = Switching Frequency
If, FSW = 200KHz:
Ct ≅
10
3.5 3 10-5
= 175pF
200 3 103
Switcher Output Voltage Adjust
As it was discussed earlier, the trace resistance from
the output of the switching regulator to the Slot 1 can be
used to the circuit advantage and possibly reduce the
number of output capacitors, by level shifting the DC
regulation point when transitioning from light load to full
load and vice versa. To account for the DC drop, the
output of the regulator is typically set about half the DC
drop that results from light load to full load. For example,
if the total resistance from the output capacitors to the
Slot 1 and back to the Gnd pin of the device is 5mV and
if the total DI, the change from light load to full load is
14A, then the output voltage measured at the top of the
resistor divider which is also connected to the output
capacitors in this case, must be set at half of the 70mV
or 35mV higher than the DAC voltage setting. To do this,
the top resistor of the resistor divider, RTOP is set at 100V,
and the bottom resistor, RB is calculated. For example,
if DAC voltage setting is for 2.8V and the desired output
under light load is 2.835V, then RB is calculated using
the following formula:
RB = 1003[VDAC /(Vo - 1.0043VDAC )] [V]
RB = 1003[2.8 /(2.835 - 1.00432.800)] = 11.76KV
Select 11.8KV, 1%
Note: The value of the top resistor must not exceed 100V.
The bottom resistor can then be adjusted to raise the
output voltage.
Soft-Start Capacitor Selection
The soft-start capacitor must be selected such that during the start up when the output capacitors are charging
up, the peak inductor current does not reach the current
limit threshhold. A minimum of 1mF capacitor insures
this for most applications. An internal 10mA current
source charges the soft-start capacitor which slowly
ramps up the inverting input of the PWM comparator
VFB3. This insures the output voltage to ramp at the same
rate as the soft-start cap thereby limiting the input current. For example, with 1mF and the 10mA internal current source the ramp up rate is (DV/Dt)=I/C=1V/100ms.
Assuming that the output capacitance is 9000µF, the
maximum start up current will be:
I = 9000mF3(1V / 100ms) = 0.09A
Input Filter
It is recommended to place an inductor between the
system 5V supply and the input capacitors of the switching regulator to isolate the 5V supply from the switching
noise that occurs during the turn on and off of the switching components. Typically an inductor in the range of 1
to 3mH will be sufficient in this type of application.
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Rev. 1.6
08/20/02
IRU3011
Switcher External Shutdown
The best way to shutdown the part is to pull down on the
soft-start pin using an external small signal transistor
such as 2N3904 or 2N7002 small signal MOSFET. This
allows slow ramp up of the output, the same as the power
up.
Layout Considerations
Switching regulators require careful attention to the layout of the components, specifically power components
since they switch large currents. These switching components can create large amount of voltage spikes and
high frequency harmonics if some of the critical components are far away from each other and are connected
with inductive traces. The following is a guideline of how
to place the critical components and the connections
between them in order to minimize the above issues.
7) If the output voltage is to be adjusted, place resistor
dividers close to the feedback pin.
Note: Although, the device does not require resistor
dividers and the feedback pin can be directly connected to the output, they can be used to set the
outputs slightly higher to account for any output drop
at the load due to the trace resistance. See the application note.
8) Place timing capacitor C7 close to pin 20 and softstart capacitor C2 close to pin 3.
Component connections:
Start the layout by first placing the power components:
Note: It is extremely important that no data bus should
be passing through the switching regulator section specifically close to the fast transition nodes such as PWM
drives or the inductor voltage.
1) Place the input capacitors C3 and the high side
MOSFET, Q1 as close to each other as possible
Using 4 layer board, dedicate on layer to Gnd, another
layer as the power layer for the 5V, 3.3V and Vcore.
2) Place the synchronous MOSFETs, Q2 and the Q1
as close to each other as possible with the intention
that the connection from the source of Q1 and the
drain of the Q2 has the shortest length.
Connect all grounds to the ground plane using direct
vias to the ground plane.
3) Place the snubber R4 & C7 between Q1 & Q2.
4) Place the output inductor, L2 and the output capacitors, C10 between the MOSFET and the load with
output capacitors distributed along the slot 1 and
close to it.
5) Place the bypass capacitors, C6 and C9 right next to
12V and 5V pins. C6 next to the 12V, pin 18 and C9
next to the 5V, pin 9.
Use large low inductance/low impedance plane to connect the following connections either using component
side or the solder side.
a)
b)
c)
d)
e)
f)
C3 to Q1 Drain
Q1 Source to Q2 Drain
Q2 drain to L2
L2 to the output capacitors, C10
C10 to the slot 1
Input filter L1 to the C3
Connect the rest of the components using the shortest
connection possible.
6) Place the IC such that the PWM output drives, pins
14 and 17 are relatively short distance from gates of
Q1 and Q2.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
Data and specifications subject to change without notice. 02/01
Rev. 1.6
08/20/02
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11
IRU3011
(W) SOIC Package
20-Pin Surface Mount, Wide Body
H
A
B
C
R
E
DETAIL-A
PIN NO. 1
L
D
0.516 0.020 x 458
DETAIL-A
K
F
G
SYMBOL
A
B
C
D
E
F
G
I
J
K
L
R
T
I
T
J
20-PIN
MIN
MAX
12.598 12.979
1.018 1.524
0.66 REF
0.33
0.508
7.40
7.60
2.032
2.64
0.10
0.30
0.229
0.32
10.008 10.654
08
88
0.406 1.270
0.63
0.89
2.337 2.642
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.
12
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Rev. 1.6
08/20/02
IRU3011
PACKAGE SHIPMENT METHOD
PKG
DESIG
W
PACKAGE
DESCRIPTION
PIN
COUNT
PARTS
PER TUBE
PARTS
PER REEL
T&R
Orientation
20
38
1000
Fig A
SOIC, Wide Body
1
1
1
Feed Direction
Figure A
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
Data and specifications subject to change without notice. 02/01
Rev. 1.6
08/20/02
www.irf.com
13