BTS409L1 Smart Highside Power Switch Features Product Summary Overvoltage protection Operating voltage On-state resistance Load current (ISO) Current limitation • Overload protection • Current limitation • Short circuit protection • Thermal shutdown • Overvoltage protection (including load dump) • Fast demagnetization of inductive loads • Reverse battery protection1) • Undervoltage and overvoltage shutdown with auto-restart and hysteresis • Open drain diagnostic output • Open load detection in ON-state • CMOS compatible input • Loss of ground and loss of Vbb protection • Electrostatic discharge (ESD) protection Vbb(AZ) Vbb(on) RON IL(ISO) IL(SCr) 43 V 5.0 ... 34 V 200 mΩ 2.3 A 4 A TO-220AB/5 5 1 Straight leads Standard Application 5 1 5 SMD • µC compatible power switch with diagnostic feedback for 12 V and 24 V DC grounded loads • All types of resistive, inductive and capacitve loads • Replaces electromechanical relays, fuses and discrete circuits General Description N channel vertical power FET with charge pump, ground referenced CMOS compatible input and diagnostic feedback, monolithically integrated in Smart SIPMOS technology. Providing embedded protective functions. 3 + V bb Voltag Overvoltag source protectio Curren limit Gate protectio V Logic 2 Charge sensor Level f Rectifier IN ESD 4 Voltag Limit for unclampe ind. OUT 5 Temperatur sensor Open Short to detectio Logic Load R ST PROFET GND O GND 1 Signal GND 1) Load GND With external current limit (e.g. resistor RGND=150 Ω) in GND connection, resistor in series with ST connection, reverse load current limited by connected load. Infineon Technologies AG 1 2003-Oct-01 BTS409L1 Pin Symbol Function 1 GND - Logic ground 2 IN I Input, activates the power switch in case of logical high signal 3 Vbb + Positive power supply voltage, the tab is shorted to this pin 4 ST S Diagnostic feedback, low on failure 5 OUT (Load, L) O Output to the load Maximum Ratings at Tj = 25 °C unless otherwise specified Parameter Supply voltage (overvoltage protection see page 3) Supply voltage for full short circuit protection Tj Start=-40 ...+150°C Load dump protection2) VLoadDump = UA + Vs, UA = 13.5 V RI3)= 2 Ω, RL= 5.3 Ω, td= 200 ms, IN= low or high Load current (Short circuit current, see page 4) Operating temperature range Storage temperature range Power dissipation (DC), TC ≤ 25 °C Inductive load switch-off energy dissipation, single pulse Vbb = 12V, Tj,start = 150°C, TC = 150°C const. IL = 2.3 A, ZL = 98 mH, 0 Ω: Electrostatic discharge capability (ESD) IN: (Human Body Model) all other pins: Symbol Vbb Vbb VLoad dump4) IL Tj Tstg Ptot EAS VESD Values 43 34 Unit V V 60 V self-limited -40 ...+150 -55 ...+150 18 A °C 335 1.0 2.0 mJ kV -10 ... +16 ±2.0 ±5.0 V mA Values typ max -7 -75 39 Unit W acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993 Input voltage (DC) Current through input pin (DC) Current through status pin (DC) VIN IIN IST see internal circuit diagrams page 6 Thermal Characteristics Parameter and Conditions Thermal resistance 2) 3) 4) 5) Symbol chip - case: RthJC junction - ambient (free air): RthJA SMD version, device on PCB5): min --- K/W Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins, e.g. with a 150 Ω resistor in the GND connection and a 15 kΩ resistor in series with the status pin. A resistor for the protection of the input is integrated. RI = internal resistance of the load dump test pulse generator VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839 Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. Infineon Technologies AG 2 2003-Oct-01 BTS409L1 Electrical Characteristics Parameter and Conditions Symbol at Tj = 25 °C, Vbb = 12 V unless otherwise specified Values min typ max Unit Load Switching Capabilities and Characteristics On-state resistance (pin 3 to 5) IL = 1.8 A Tj=25 °C: RON Tj=150 °C: Nominal load current, ISO Norm (pin 3 to 5) VON = 0.5 V, TC = 85 °C Output current (pin 5) while GND disconnected or GND pulled up, Vbb=30 V, VIN= 0, see diagram page 7 Turn-on time IN to 90% VOUT: Turn-off time IN to 10% VOUT: RL = 12 Ω, Tj =-40...+150°C Slew rate on 10 to 30% VOUT, RL = 12 Ω, Tj =-40...+150°C Slew rate off 70 to 40% VOUT, RL = 12 Ω, Tj =-40...+150°C 160 200 400 1.8 320 2.3 mΩ -- -- -10 ton toff 80 80 200 200 400 400 µs dV /dton 0.1 -- 1 V/µs -dV/dtoff 0.1 -- 1 V/µs Tj =-40...+150°C: Tj =-40...+150°C: Tj =-40...+25°C: Tj =+150°C: Undervoltage restart of charge pump see diagram page 12 Tj =-40...+150°C: Undervoltage hysteresis ∆Vbb(under) = Vbb(u rst) - Vbb(under) Overvoltage shutdown Tj =-40...+150°C: Overvoltage restart Tj =-40...+150°C: Overvoltage hysteresis Tj =-40...+150°C: Overvoltage protection7) Tj =-40...+150°C: Ibb=40 mA Standby current (pin 3) VIN=0 Tj=-40...+25°C: Tj= 150°C: Vbb(on) Vbb(under) Vbb(u rst) 5.0 3.5 -- ---- V V V Vbb(ucp) -- 5.6 34 5.0 5.0 7.0 7.0 ∆Vbb(under) -- 0.2 -- V Vbb(over) Vbb(o rst) ∆Vbb(over) Vbb(AZ) 34 33 -42 --0.5 47 43 ---- V V V V IL(off) 10 12 -- 23 28 12 µA Leakage output current (included in Ibb(off)) VIN=0 Operating current (Pin 1)8), VIN=5 V, Tj =-40...+150°C ---- IGND -- 1.8 3.5 mA Operating Parameters Operating voltage6) Undervoltage shutdown Undervoltage restart 6) 7) IL(ISO) IL(GNDhigh) -- Ibb(off) A mA V µA At supply voltage increase up to Vbb= 5.6 V typ without charge pump, VOUT ≈Vbb - 2 V See also VON(CL) in table of protection functions and circuit diagram page 7. Infineon Technologies AG 3 2003-Oct-01 BTS409L1 Parameter and Conditions Symbol at Tj = 25 °C, Vbb = 12 V unless otherwise specified Protection Functions9) Initial peak short circuit current limit (pin 3 to 5) Tj =-40°C: Tj =25°C: Tj =+150°C: Repetitive short circuit shutdown current limit Tj = Tjt (see timing diagrams, page 10) Output clamp (inductive load switch off) at VOUT = Vbb - VON(CL) IL= 40 mA: Thermal overload trip temperature Thermal hysteresis Reverse battery (pin 3 to 1) 10) Diagnostic Characteristics Open load detection current (on-condition) Values min typ max Unit IL(SCp) 5.5 4.5 3 9.5 7.5 5 13 11 7 A -- 4 -- A 41 150 --- 47 -10 -- 53 --32 V °C K V 10 10 --- 200 150 mA 2 3 4 V 4 10 30 kΩ IL(SCr) VON(CL) Tjt ∆Tjt -Vbb Tj=-40 °C: IL (OL) Tj=25 ..150°C: Open load detection voltage11) (off-condition) VOUT(OL) Tj=-40..150°C: Internal output pull down (pin 5 to 1), VOUT=5 V, Tj=-40..150°C RO 8) Add IST, if IST > 0, add IIN, if VIN>5.5 V Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not designed for continuous repetitive operation. 10) Requires 150 Ω resistor in GND connection. The reverse load current through the intrinsic drain-source diode has to be limited by the connected load. Note that the power dissipation is higher compared to normal operating conditions due to the voltage drop across the intrinsic drain-source diode. The temperature protection is not active during reverse current operation! Input and Status currents have to be limited (see max. ratings page 2 and circuit page 7). 11) External pull up resistor required for open load detection in off state. 9) Infineon Technologies AG 4 2003-Oct-01 BTS409L1 Parameter and Conditions Symbol Values min typ max RI 2.5 3.5 6 kΩ VIN(T+) VIN(T-) ∆ VIN(T) IIN(off) 1.7 1.5 -1 --0.5 -- 3.5 --50 V V V µA On state input current (pin 2), VIN = 3.5 V, Tj =-40..+150°C IIN(on) 20 50 90 µA Delay time for status with open load after switch off (see timing diagrams, page 11), Tj =-40..+150°C Status invalid after positive input slope (open load) Tj=-40 ... +150°C: Status output (open drain) Zener limit voltage Tj =-40...+150°C, IST = +1.6 mA: ST low voltage Tj =-40...+25°C, IST = +1.6 mA: Tj = +150°C, IST = +1.6 mA: td(ST OL4) 100 400 800 µs -- 250 600 µs 5.4 --- 6.1 --- -0.4 0.6 V at Tj = 25 °C, Vbb = 12 V unless otherwise specified Input and Status Feedback12) Input resistance see circuit page 6 Input turn-on threshold voltage Tj =-40..+150°C: Input turn-off threshold voltage Tj =-40..+150°C: Input threshold hysteresis Off state input current (pin 2), VIN = 0.4 V, Tj =-40..+150°C 12) td(ST) VST(high) VST(low) Unit If a ground resistor RGND is used, add the voltage drop across this resistor. Infineon Technologies AG 5 2003-Oct-01 BTS409L1 Truth Table Input- Output level level L H L H L H L H Normal operation Open load Short circuit to Vbb Overtemperature Undervoltage Overvoltage H H H (L14)) L L15) H (L16)) H L H H H H 13) H H H L H L H L H L = "Low" Level H = "High" Level Status L L L L L L X = don't care Z = high impedance, potential depends on external circuit Status signal after the time delay shown in the diagrams (see fig 5. page 11...12) Terms Input circuit (ESD protection) Ibb 2 V bb IN VST IN IL PROFET 4 I Vbb IN I ST V R 3 I IN OUT ESD-ZD I VON 5 I I GND ST GND 1 R IGND ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V). VOUT GND 13) Power Transistor off, high impedance with external resistor between pin 3 and pin 5 15) An external short of output to V , in the off state, causes an internal current from output to ground. If R bb GND is used, an offset voltage at the GND and ST pins will occur and the VST low signal may be errorious. 16) Low resistance to V may be detected in ON-state by the no-load-detection bb 14) Infineon Technologies AG 6 2003-Oct-01 BTS409L1 Status output Open-load detection ON-state diagnostic condition: VON < RON * IL(OL); IN high +5V R ST(ON) + V bb ST ESDZD GND VON ON ESD-Zener diode: 6.1 V typ., max 5 mA; RST(ON) < 380 Ω at 1.6 mA, ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V). Inductive and overvoltage output clamp OUT Open load detection Logic unit OFF-state diagnostic condition: VOUT > 3 V typ.; IN low + V bb V Z R V ON EXT OFF V OUT OUT PROFET GND Open load detection Logic unit R O VON clamped to 47 V typ. Signal GND Overvolt. and reverse batt. protection GND disconnect + V bb V R IN IN RI Z2 3 Logic 2 R ST ST V IN PROFET PROFET Z1 Vbb 4 GND R GND V Signal GND VZ1 = 6.2 V typ., VZ2 = 47 V typ., RGND = 150 Ω, RST= 15 kΩ, RI= 3.5 kΩ typ. bb V IN V ST OUT 5 ST GND 1 V GND Any kind of load. In case of Input=high is VOUT ≈ VIN - VIN(T+) . Due to VGND >0, no VST = low signal available. Infineon Technologies AG 7 2003-Oct-01 BTS409L1 GND disconnect with GND pull up Inductive Load switch-off energy dissipation E bb 3 2 Vbb IN E AS OUT PROFET 4 5 IN ST GND V bb V IN ST = V OUT PROFET 1 V ELoad Vbb ST GND GND ZL { L RL EL ER Any kind of load. If VGND > VIN - VIN(T+) device stays off Due to VGND >0, no VST = low signal available. Vbb disconnect with energized inductive load Energy stored in load inductance: 2 EL = 1/2·L·I L While demagnetizing load inductance, the energy dissipated in PROFET is 3 high 2 Vbb IN EAS= Ebb + EL - ER= VON(CL)·iL(t) dt, OUT PROFET 4 with an approximate solution for RL > 0 Ω: 5 ST GND EAS= 1 V IL· L IL·RL ·(V + |VOUT(CL)|)· ln (1+ ) |VOUT(CL)| 2·RL bb Maximum allowable load inductance for a single switch off bb L = f (IL ); Tj,start = 150°C,TC = 150°C const., Vbb = 12 V, RL = 0 Ω Normal load current can be handled by the PROFET itself. L [mH] 10000 Vbb disconnect with charged external inductive load high 2 S 3 IN Vbb PROFET 4 1000 OUT 5 D ST 100 GND 1 V bb 10 If other external inductive loads L are connected to the PROFET, additional elements like D are necessary. 1 1 2 3 4 5 IL [A] Infineon Technologies AG 8 2003-Oct-01 BTS409L1 Transient thermal impedance chip case ZthJC = f(tp)ZthJC [K/W] 10 1 D= 0.5 0.2 0.1 0.05 0.02 0.01 0 0.1 0.01 1E-5 1E-4 1E-3 1E-2 1E-1 1E0 1E1 1E2 tp [s] Infineon Technologies AG 9 2003-Oct-01 BTS409L1 Timing diagrams Figure 2b: Switching an inductive load Figure 1a: Vbb turn on: IN IN V bb t ST d(ST) *) V OUT V OUT ST open drain IL I L(OL) t t proper turn on under all conditions *) if the time constant of load is too large, open-load-status may occur Figure 2a: Switching a lamp, Figure 3a: Short circuit shut down by overtempertature, reset by cooling IN IN ST IL V IL(SCr) OUT I I L(SCp) L t ST t Heating up may require several milliseconds, depending on external conditions Infineon Technologies AG 10 2003-Oct-01 BTS409L1 Figure 4a: Overtemperature: Reset if Tj <Tjt Figure 5b: Open load: detection in ON-state, open load occurs in on-state IN IN ST ST V V t d(ST OL1) t d(ST OL2) OUT OUT T I J normal open L normal t t td(ST OL1) = 30 µs typ., td(ST OL2) = 20 µs typ Figure 5a: Open load: detection in ON-state, turn on/off to open load Figure 5c: Open load: detection in ON- and OFF-state (with REXT), turn on/off to open load IN ST IN t d(ST) t d(ST OL4) ST V V OUT I I L open t t d(ST) OUT L open t The status delay time td(ST OL4) allows to ditinguish between the failure modes "open load" and "overtemperature". Infineon Technologies AG 11 2003-Oct-01 BTS409L1 Figure 6a: Undervoltage: Figure 7a: Overvoltage: IN IN V Vbb bb V ON(CL) Vbb(over) V bb(o rst) Vbb(u cp) V V bb(under) bb(u rst) V OUT V OUT ST ST open drain t t Figure 6b: Undervoltage restart of charge pump VON(CL) V V bb(u rst) V V V off-state off-state on-state V on bb(over) bb(o rst) bb(u cp) bb(under) V bb charge pump starts at Vbb(ucp) =5.6 V typ. Infineon Technologies AG 12 2003-Oct-01 BTS409L1 Package and Ordering Code All dimensions in mm Standard TO-220AB/5 BTS409L1 SMD TO-220AB/5, Opt. E3062 Ordering code Ordering code Q67060-S6107-A2 BTS409L1 E3062A T&R: Changed since 04.96 Date Change Dec Zth Specification added 1996 td(ST OL4) max reduced from 1500 to 800µs ESD capability increased EAS maximum rating and diagram added 2000 Company Name TO-220AB/5, Option E3043 Ordering code BTS409L1 E3043 Infineon Technologies AG Q67060-S6107-A4 Q67060-S6107-A3 13 2003-Oct-01 BTS409L1 Published by Infineon Technologies AG, St.-Martin-Strasse 53, D-81669 München © Infineon Technologies AG 2001 All Rights Reserved. Attention please! The information herein is given to describe certain components and shall not be considered as a guarantee of characteristics. Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. Infineon Technologies is an approved CECC manufacturer. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in lifesupport devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. Infineon Technologies AG 14 2003-Oct-01