593D Vishay Sprague Solid Tantalum Chip Capacitors Tantamount® Commercial, Surface Mount for Switch Mode Power Supplies and Converters FEATURES • Molded case available in five case codes. • Compatible with "High Volume" automatic pick and place equipment. • High Ripple Current carrying capability. • Low ESR. • Meets EIA 535BAAE and IEC Specification QC300801/ US0001. PERFORMANCE/ELECTRICAL CHARACTERISTICS Capacitance Tolerance: ± 20%, ± 10% standard. Operating Temperature: - 55°C to + 85°C. (To +125°C with voltage derating.) Compliant Terminations 100% Surge Current Tested (C, D, & E Case Sizes) Capacitance Range: 0.47µF to 680µF. Voltage Rating: 4 WVDC to 50 WVDC. ORDERING INFORMATION 107 CAPACITANCE X9 CAPACITANCE TOLERANCE 010 DC VOLTAGE RATING @ + 85°C D CASE CODE 2 TERMINATION This is expressed in picofarads. The first two digits are the significant figures. The third is the number of zeros to follow. X0 = ± 20% X9 = ± 10% X5 = ± 5% (Special Order) This is expressed in volts. To complete the three-digit block, zeros precede the voltage rating. A decimal point is indicated by an "R" (6R3 = 6.3 volts). See Ratings and Case Codes Table. 2 = Solderable coating. Standard. 593D TYPE W REEL SIZE AND PACKAGING T = Tape and reel* 7" [178mm] reel W = 13" [330mm] reel *Cathode nearest sprocket hole. Note: Preferred Tolerance and reel sizes are in bold. We reserve the right to supply higher voltage ratings and tighter capacitance tolerance capacitors in the same case size. Voltage substitutions will be marked with the higher voltage rating. DIMENSIONS in inches [millimeters] L W H TH MIN. P Tw CASE CODE EIA SIZE L W H P Tw TH(MIN) A 3216 0.126 ± 0.008 [3.2 ± 0.20] 0.063 ± 0.008 [1.6 ± 0.20] 0.063 ± 0.008 [1.6 ± 0.20] 0.031 ± 0.012 [0.80 ± 0.30] 0.047 ± 0.004 [1.2 ± 0.10] 0.028 [0.70] B 3528 0.138 ± 0.008 [3.5 ± 0.20] 0.110 ± 0.008 [2.8 ± 0.20] 0.075 ± 0.008 [1.9 ± .20] 0.031 ± 0.012 [0.80 ± 0.30] 0.087 ± 0.004 [2.2 ± 0.10] 0.028 [0.70] C 6032 0.236 ± 0.012 [6.0 ± 0.30] 0.126 ± 0.012 [3.2 ± 0.30] 0.098 ± 0.012 [2.5 ± 0.30] 0.051 ± 0.012 [1.3 ± 0.30] 0.087 ± 0.004 [2.2 ± 0.10] 0.039 [1.0] D 7343 0.287 ± 0.012 [7.3 ± 0.30] 0.170 ± 0.012 [4.3 ± 0.30] 0.110 ± 0.012 [2.8 ± 0.30] 0.051 ± 0.012 [1.3 ± 0.30] 0.095 ± 0.004 [2.4 ± 0.10] 0.039 [1.0] E 7343H 0.287 ± 0.012 [7.3 ± 0.30] 0.170 ± 0.012 [4.3 ± 0.30] 0.158 ± 0.012 [4.0 ± .30] 0.051 ± 0.012 [1.3 ± 0.30] .095 ± 0.004 [2.4 ± 0.10] 0.039 [1.0] Document Number 40005 Revision 01-Mar-04 For technical questions, contact [email protected] www.vishay.com 27 593D Vishay Sprague RATINGS AND CASE CODES µF 4V Std. 6.3V Ext. Std. 10V Ext. Std. 16V Ext. Std. 20V Ext. Std. 25V Ext. Std. 35V Ext. Std. 50V Ext. 0.47 A 0.68 A 1.0 A A 1.5 2.2 A 3.3 A 4.7 A 6.8 15 A A B A A 10 B A C B C C B A A A C A/B A A/B C B B/C D B/C D B*/C D B/C D C D/E D 68 B/C B/C D B*/C D D/E 100 B/C D B/C C*/D D/E E B/C E C/D D/E D*/E D/E D/E D D/E D*/E D/E D*/E E* 680 D*/E E* C B C D C D E C D C C D/E D E D/E B/C 470 C D A*/B 330 B D D/E 47 C/D B B C A/B A*B 220 C C C A B A D A/B Ext. A B D A C 33 D A/B B/C 22 150 C B B Std. *Preliminary values, contact factory for availability. CONSTRUCTION AND MARKING CONSTRUCTION MARKING Capacitance Code, pF Vishay Sprague Logo Cathode Termination ( - ) Capacitance 22 10 XX 2 Voltage Code Polarity Stripe (+) “A” Case Polarity Band Date Code Volts Code 4 6.3 10 16 20 25 35 50 G J A C D E V T Epoxy Case Tantalum Capacitor Element Polarity Band B, C, D, E V 104 Voltage Anode Weld Positive Termination Vishay Sprague Logo Marking: Capacitor marking will include an anode (+) polarity band, capacitance in microfarads and the voltage rating of + 85°C. 'A' Case capacitors use a letter code for the voltage and EIA capacitance code. The Sprague® trademark may be included if space permits. Units rated at 6.3 V shall be marked 6 V. A manufacturing date code is marked on all case codes. Call the factory for further explanation. www.vishay.com 28 For technical questions, contact [email protected] Document Number 40005 Revision 01-Mar-04 593D Vishay Sprague STANDARD / EXTENDED RATINGS CAPACITANCE (µF) 15 22 33 33 47 68 68 100 100 150 150 150 220 220 330 470 470 680* 680 Max. DC Leakage @ + 25°C (µA) Max. ESR Max. DF @ + 25° @ + 25°C CASE 100kHz 120 Hz CODE PART NUMBER (Ohms) (%) 4 WVDC @ + 85°C, SURGE = 5.2 V . . . 2.7 WVDC @ + 125°C, SURGE = 3.4 V A 593D156X_004A2_ 0.6 6 1.500 A 593D226X_004A2_ 0.9 6 1.500 A 593D336X_004A2_ 1.3 6 1.500 B 593D336X_004B2_ 1.3 6 0.500 B 593D476X_004B2_ 1.9 6 0.500 B 593D686X_004B2_ 2.7 6 0.500 C 593D686X_004C2_ 2.7 6 0.275 B 593D107X_004B2_ 4.0 6 0.450 C 593D107X_004C2_ 4.0 6 0.225 B 593D157X_004B2_ 6.0 14 0.500 C 593D157X_004C2_ 6.0 8 0.250 D 593D157X_004D2_ 6.0 8 0.150 C 593D227X_004C2_ 8.8 8 0.200 D 593D227X_004D2_ 8.8 8 0.150 D 593D337X_004D2_ 13.2 8 0.150 D 593D477X_004D2_ 18.8 10 0.125 E 593D477X_004E2_ 18.8 10 0.100 D* 593D687X_004D2_* 27.2* 12* 0.100* E 593D687X_004E2_ 27.2 12 0.100 10 15 15 22 22 33 47 47 68 68 100 100 100 150 150 150 220 220 330 330 470 470 A A A A B B B C B C B C D C D E D E D E E E 4.7 4.7 6.8 10 15 15 15 22 22 22 33 33 47 47 A A A A A A B A B C B C B C 6.3 WVDC @ + 85°C, SURGE = 8 V . . . 4 WVDC @ + 125°C, SURGE = 5 V 593D106X_6R3A2 0.6 6 2.000 593D156X_6R3A2_ 0.9 6 2.000 593D156X_6R3A2_035 0.9 6 1.000 593D226X_6R3A2_ 1.3 6 2.000 593D226X_6R3B2_ 1.3 6 0.600 593D336X_6R3B2_ 2.0 6 0.600 593D476X_6R3B2_ 2.8 6 0.550 593D476X_6R3C2_ 2.8 6 0.300 593D686X_6R3B2_ 4.1 6 0.550 593D686X_6R3C2_ 4.1 6 0.275 593D107X_6R3B2_ 6.0 12 0.500 593D107X_6R3C2_ 6.0 6 0.250 593D107X_6R3D2_ 6.0 6 0.140 593D157X_6R3C2_ 9.0 8 0.200 593D157X_6R3D2_ 9.0 8 0.125 593D157X_6R3E2_ 9.0 8 0.100 593D227X_6R3D2_ 13.2 8 0.100 593D227X_6R3E2_ 13.2 8 0.100 593D337X_6R3D2_ 19.8 8 0.125 593D337X_6R3E2_ 19.8 8 0.100 593D477X_6R3E2_ 28.2 10 0.100 593D477X_6R3E2_035 28.2 10 0.065 10 WVDC @ + 85°C, SURGE = 13 V . . . 7 WVDC @ + 125°C, SURGE = 8 V 593D475X_010A2 0.5 6 3.000 593D475X_010A2_035 0.5 6 1.500 593D685X_010A2_ 0.7 6 3.000 593D106X_010A2 1.0 6 2.000 593D156X_010A2_ 1.5 6 2.000 593D156X_010A2_035 1.5 6 1.000 593D156X_010B2_ 1.5 6 0.700 593D226X_010A2_ 2.2 8 1.500 593D226X_010B2_ 2.2 6 0.700 593D226X_010C2_ 2.2 6 0.345 593D336X_010B2_ 3.3 6 0.600 593D336X_010C2_ 3.3 6 0.300 593D476X_010B2_ 4.7 6 0.600 593D476X_010C2_ 4.7 6 0.300 Max. RIPPLE 100kHz Irms (Amps) 0.22 0.22 0.22 0.41 0.41 0.41 0.63 0.43 0.66 0.41 0.66 1.00 0.74 1.00 1.00 1.10 1.28 1.28* 1.28 0.19 0.19 0.27 0.19 0.38 0.38 0.39 0.61 0.39 0.63 0.41 0.66 1.04 0.74 1.10 1.28 1.22 1.28 1.10 1.28 1.28 1.59 0.16 0.22 0.16 0.19 0.19 0.27 0.35 0.22 0.35 0.56 0.38 0.61 0.38 0.61 • Preliminary values, contact factory for availability. For 10% tolerance, specify “9”; for 20% tolerance, change to “0”. Extended Ratings in bold print. Document Number 40005 Revision 01-Mar-04 For technical questions, contact [email protected] www.vishay.com 29 593D Vishay Sprague STANDARD / EXTENDED RATINGS CAPACITANCE (µF) Max. ESR Max. DC Max. DF @ + 25° Leakage @ + 25°C CASE 100kHz @ + 25°C 120 Hz CODE PART NUMBER (µA) (Ohms) (%) 10 WVDC @ + 85°C, SURGE = 13 V . . . 7 WVDC @ + 125°C, SURGE = 8 V Max. RIPPLE 100kHz Irms (Amps) 47 47 47 68 68 100* 100 100 150 150 220 220 330 D 593D476X_010D2_ 4.7 6 0.200 D 593D476X_010D2_035 4.7 6 0.140 D 593D476X_010D2_044 4.7 6 0.100 C 593D686X_010C2_ 6.8 6 0.275 D 593D686X_010D2_ 6.8 6 0.150 C* 593D107X_010C2_* 10* 8* 0.200* D 593D107X_010D2_ 10 6 0.100 D 593D107X_010D2_035 10 6 0.080 D 593D157X_010D2_ 15 8 0.100 E 593D157X_010E2_ 15 8 0.100 D 593D227X_010D2_ 22 8 0.100 E 593D227X_010E2_ 22 8 0.100 E 593D337X_010E2_ 33 10 0.100 16 WVDC @ + 85°C, SURGE = 20 V . . .10 WVDC @ + 125°C, SURGE = 12 V 0.87 1.04 1.22 0.63 1.00 0.74* 1.22 1.37 1.22 1.28 1.10 1.28 1.28 3.3 4.7 4.7 6.8 10 10 10 15 15 22 22 33* 33 33 33 47 47 68 100 100 150 A A B A A B C B C B C B* C D D C D D D E E 0.15 0.17 0.24 0.16 0.21 0.33 0.49 0.33 0.52 0.35 0.56 0.35* 0.61 0.82 1.00 0.61 1.00 1.00 1.10 1.28 1.28 1.0 2.2 3.3 4.7 4.7 6.8 10 10 15 15 22 22 33 33 47 47 68 68 100 A A A A B B B C B C C D C D D E D E E 593D335X_016A2_ 593D475X_016A2_ 593D475X_016B2_ 593D685X_016A2_ 593D106X_016A2_ 593D106X_016B2_ 593D106X_016C2_ 593D156X_016B2_ 593D156X_016C2_ 593D226X_016B2_ 593D226X_016C2_ 593D336X_016B2_* 593D336X_016C2_ 593D336X_016D2_ 593D336X_016D2_035 593D476X_016C2_ 593D476X_016D2_ 593D686X_016D2_ 593D107X_016D2_ 593D107X_016E2_ 593D157X_016E2_ 0.5 0.8 0.8 1.1 1.6 1.6 1.6 2.4 2.4 3.5 3.5 5.3* 5.3 4.2 5.3 7.5 7.5 10.9 16 16 24 6 6 6 6 6 6 6 6 6 6 6 6* 6 4 6 6 6 6 8 8 8 3.500 2.500 1.500 3.000 1.700 0.800 0.450 0.800 0.400 0.700 0.350 0.700* 0.300 0.225 0.150 0.300 0.150 0.150 0.125 0.100 0.100 20 WVDC @ + 85°C, SURGE = 26 V . . . 13 WVDC @ + 125°C, SURGE = 16 V 593D105X_020A2_ 593D225X_020A2_ 593D335X_020A2_ 593D475X_020A2_ 593D475X_020B2_ 593D685X_020B2_ 593D106X_020B2_ 593D106X_020C2_ 593D156X_020B2_ 593D156X_020C2_ 593D226X_020C2_ 593D226X_020D2_ 593D336X_020C2_ 593D336X_020D2_ 593D476X_020D2_ 593D476X_020E2_ 593D686X_020D2_ 593D686X_020E2_ 593D107X_020E2_ 0.5 0.5 0.7 0.9 0.9 1.4 2.0 2.0 3.0 3.0 4.4 3.5 6.6 6.6 9.4 7.5 13.6 13.6 20 4 6 6 6 6 6 6 6 6 6 6 4 6 6 6 4 6 6 8 5.500 4.000 4.000 3.500 1.000 1.000 1.000 0.450 1.000 0.400 0.375 0.225 0.350 0.200 0.200 0.150 0.175 0.150 0.150 0.12 0.14 0.14 0.15 0.29 0.29 0.29 0.49 0.29 0.52 0.54 0.82 0.56 0.87 0.87 1.05 0.93 1.05 1.05 • Preliminary values, contact factory for availability. For 10% tolerance, specify “9”; for 20% tolerance, change to “0”. Extended Ratings in bold print. www.vishay.com 30 For technical questions, contact [email protected] Document Number 40005 Revision 01-Mar-04 593D Vishay Sprague STANDARD / EXTENDED RATINGS CAPACITANCE (µF) CASE CODE 1.0 1.5 2.2 2.2 3.3 4.7 4.7 6.8 10 15 15 22 33 33 33 0.47 0.68 1.0 1.0 1.5 1.5 2.2 2.2 3.3 4.7 6.8 6.8 10 10 15 15 22 22 1.0 1.5 1.5 2.2 2.2 3.3 3.3 4.7 4.7 4.7 6.8 6.8 10 PART NUMBER Max. DC Leakage @ + 25°C (µA) Max. DF @ + 25°C 120 Hz (%) Max. ESR @ + 25° 100kHz (Ohms) 25 WVDC @ + 85°C, SURGE = 32 V . . . 17 WVDC @ + 125°C, SURGE = 20 V A 593D105X_025A2_ 0.5 4 4.000 A 593D155X_025A2_ 0.5 6 4.000 A 593D225X_025A2_ 0.5 6 4.000 B 593D225X_025B2_ 0.6 6 1.500 B 593D335X_025B2_ 0.8 6 1.500 B 593D475X_025B2_ 1.2 6 1.500 C 593D475X_025C2_ 1.2 6 0.525 C 593D685X_025C2_ 1.7 6 0.500 C 593D106X_025C2_ 2.5 6 0.450 C 593D156X_025C2_ 3.8 6 0.425 D 593D156X_025D2_ 3.8 6 0.250 D 593D226X_025D2_ 5.5 6 0.200 D 593D336X_025D2_ 8.3 6 0.200 E 593D336X_025E2_ 8.3 6 0.200 E 593D336X_025E2_035 6.6 4 0.175 35 WVDC @ + 85°C, SURGE = 46 V . . . 23 WVDC @ + 125°C, SURGE = 28 V A 593D474X_035A2_ 0.5 4 4.000 A 593D684X_035A2_ 0.5 4 4.000 A 593D105X_035A2_ 0.5 4 4.000 B 593D105X_035B2_ 0.5 4 2.000 B 593D155X_035B2_ 0.5 6 2.000 C 593D155X_035C2_ 0.5 6 0.900 B 593D225X_035B2_ 0.8 6 2.000 C 593D225X_035C2_ 0.8 6 0.900 C 593D335X_035C2_ 1.2 6 0.700 C 593D475X_035C2_ 1.6 6 0.500 C 593D685X_035C2_ 2.4 6 0.475 D 593D685X_035D2_ 2.4 6 0.300 D 593D106X_035D2_ 3.5 6 0.300 D 593D106X_035D2_035 3.5 6 0.250 D 593D156X_035D2_ 5.3 6 0.300 D 593D156X_035D2_035 5.3 6 0.260 D 593D226X_035D2_ 7.7 6 0.3 E 593D226X_035E2_ 7.7 6 0.275 50 WVDC @ + 85°C, SURGE = 65 V . . . 33 WVDC @ + 125°C, SURGE = 40 V B C B C D C D D D E D E E 593D105X_050B2_ 593D155X_050C2_ 593D155X_050B2_ 593D225X_050C2_ 593D225X_050D2_ 593D335X_050C2_ 593D335X_050D2_ 593D475X_050D2_ 593D475X_050D2_035 593D475X_050E2_044 593D685X_050D2_ 593D685X_050E2_ 593D106X_050E2_ 0.8 0.8 0.8 1.1 1.1 1.7 1.7 2.4 2.4 1.9 3.4 3.4 5.0 6 6 6 6 6 6 6 6 6 4 6 6 6 2.000 1.500 2.000 1.500 2.000 1.500 0.800 0.600 0.300 0.300 0.600 0.550 0.550 Max. RIPPLE 100kHz Irms (Amps) 0.14 0.14 0.14 0.24 0.24 0.24 0.46 0.47 0.49 0.51 0.77 0.87 0.87 0.91 0.97 0.14 0.14 0.14 0.21 0.21 0.35 0.21 0.40 0.45 0.47 0.48 0.71 0.71 0.77 0.71 0.76 0.71 0.77 0.21 0.27 0.21 0.27 0.21 0.27 0.43 0.50 0.71 0.74 0.50 0.55 0.55 • Preliminary values, contact factory for availability. For 10% tolerance, specify “9”; for 20% tolerance, change to “0”. Extended Ratings in bold print. Document Number 40005 Revision 01-Mar-04 For technical questions, contact [email protected] www.vishay.com 31 593D Vishay Sprague PERFORMANCE CHARACTERISTICS 5. 1. Operating Temperature: Capacitors are designed to operate over the temperature range - 55°C to + 85°C. 1.1 Capacitors may be operated to + 125°C with voltage derating to two-thirds the + 85°C rating. + 85°C Rating 2. Working Voltage (V) Surge Voltage (V) Working Voltage (V) Surge Voltage (V) 4 6.3 10 16 20 25 35 50 5.2 8 13 20 26 32 46 65 2.7 4 7 10 13 17 23 33 3.4 5 8 12 16 20 28 40 Dissipation Factor: The dissipation factor, determined from the expression 2πfRC, shall not exceed values listed in the Standard Ratings Table. 6.1 Measurements shall be made by the bridge method at, or referred to, a frequency of 120 Hz and a temperature of + 25°C. 7. Leakage Current: Capacitors shall be stabilized at the rated temperature for 30 minutes. Rated voltage shall be applied to capacitors for 5 minutes using a steady source of power (such as a regulated power supply) with 1000 ohm resistor connected in series with the capacitor under test to limit the charging current. Leakage current shall then be measured. rated temperature. Surge Voltage: The surge DC rating is the maximum under any conditions, including transients and peak ripple at the highest line voltage. 3.1 Surge Voltage Test: Capacitors shall withstand + 125°C + 12% 6. DC Working Voltage: The DC working voltage is the voltage to which the capacitors may be subjected + 85°C + 10% - 55°C - 10% + 125°C Rating maximum operating voltage for continuous duty at the 3. Capacitance Change With Temperature: The capacitance change with temperature shall not exceed the following percentage of the capacitance measured at + 25°C: Note that the leakage current varies with temperature and applied voltage. See graph below for the appropriate adjustment factor. TYPICAL LEAKAGE CURRENT FACTOR RANGE the surge voltage applied in series with a 33 ohm 100 ± 5% resistor at the rate of one-half minute on, one-half minute off, at + 85°C, for 1000 successive + 125°C test cycles. 3.2 + 85°C 10 Following the surge voltage test, the dissipation + 55°C factor and the leakage current shall meet the initial more than ± 10%. 4. Capacitance Tolerance: The capacitance of all capacitors shall be within the specified tolerance limits of the normal rating. 4.1 Capacitance measurements shall be made by means Leakage Current Factor requirements; the capacitance shall not have changed + 25°C 1.0 0°C 0.1 - 55°C of polarized capacitance bridge. The polarizing voltage shall be of such magnitude that there shall be no reversal of polarity due to the AC component. The 0.01 maximum voltage applied to capacitors during measurement shall be 2 volts rms at 120 Hz at +25°C. If the AC voltage applied is less than one-half volt rms, no DC bias is required. Accuracy of the bridge shall be within ± 2%. www.vishay.com 32 0.001 0 10 20 30 40 50 60 70 80 90 100 Percent of Rated Voltage For technical questions, contact [email protected] Document Number 40005 Revision 01-Mar-04 593D Vishay Sprague PERFORMANCE CHARACTERISTICS (Continued) 7.1 At + 25°C, the leakage current shall not exceed a simple harmonic motion having an amplitude of 0.06" [1.52] ± 10% maximum total excursion or 20 g peak whichever is less. the value listed in the Standard Ratings Table. 7.2 At + 85°C, the leakage current shall not exceed 10 times the value listed in the Standard Ratings Table. 7.3 At + 125°C, the leakage current shall not exceed 12 times the value listed in the Standard Ratings Table. 8. ESR 8.1 ESR (Equivalent Series Resistance) shall not exceed the values listed in the Ratings Table. Measurement shall be made by the bridge method at a frequency of 100kHz and a temperature of +25°C. 9. 9.1 Life Test: Capacitors shall withstand rated DC voltage applied at + 85°C or two-thirds rated voltage applied at + 125°C for 2000 hours. Following the life test, the dissipation factor shall meet the initial requirement; the capacitance change shall not exceed ± 10%; the leakage current shall not exceed 125% of the initial requirement. 10. Vibration Tests: Capacitors shall be subjected to vibration tests in accordance with the following criteria. 10.1 Capacitors shall be secured for test by means of a rigid mounting using suitable brackets. 10.2 Low Frequency Vibration: Vibration shall consist of simple harmonic motion having an amplitude of 0.03" [0.76mm] and a maximum total excursion of 0.06" [1.52mm], in a direction perpendicular to the major axis of the capacitors. 10.2.1 Vibration frequency shall be varied uniformly between the approximate limits of 10 Hz to 55 Hz during a period of approximately one minute, continuously for 1.5 hours. 10.2.2 An oscilloscope or other comparable means shall be used in determining electrical intermittency during the final 30 minutes of the test. The AC voltage applied shall not exceed 2 volts rms. 10.2.3 Electrical tests shall show no evidence of intermittent contacts, open circuits or short circuits during these tests. 10.2.4 Following the low frequency vibration test, capacitors shall meet the original requirements for capacitance, dissipation factor and leakage current. 10.3 High Frequency Vibration: Vibration shall consist of Document Number 40005 Revision 01-Mar-04 10.3.1 Vibration frequency shall be varied logarithmically from 50 Hz to 2000 Hz and return to 50 Hz during a cycle period of 20 minutes. 10.3.2 The vibration shall be applied for 4 hours in each of 2 directions, parallel and perpendicular to the major axis of the capacitors. 10.3.3 Rated DC voltage shall be applied during the vibration cycling. 10.3.4 An oscilloscope or other comparable means shall be used in determining electrical intermittency during the last cycle. The AC voltage applied shall not exceed 2 volts rms. 10.3.5 Electrical tests shall show no evidence of intermittent contacts, open circuits or short circuits during these tests. 10.3.6 There shall be no mechanical damage to these capacitors as a result of these tests. 10.3.7 Following the high frequency vibration test, capacitors shall meet the original limits for capacitance, dissipation factor and leakage current. 11. Acceleration Test: 11.1 Capacitors shall be rigidly mounted by means of suitable brackets. 11.2 Capacitors shall be subjected to a constant acceleration of 100 g for a period of 10 seconds in each of 2 mutually perpendicular planes. 11.2.1 The direction of motion shall be parallel to and perpendicular to the longitudinal axis of the capacitors. 11.3 Rated DC voltage shall be applied during acceleration test. 11.3.1 An oscilloscope or other comparable means shall be used in determining electrical intermittency during test. The AC voltage applied shall not exceed 2 volts rms. 11.4 Electrical tests shall show no evidence of intermittent contacts, open circuits or short circuits during these tests. 11.5 There shall be no mechancial damage to these capacitors as a result of these tests. 11.6 Following the acceleration test, capacitors shall meet the original limits for capacitance, dissipation factor and leakage current. For technical questions, contact [email protected] www.vishay.com 33 593D Vishay Sprague PERFORMANCE CHARACTERISTICS (Continued) 12. Shock Test: 12.1 Capacitors shall be rigidly mounted by means of suitable brackets. The test load shall be distributed uniformly on the test platform to minimize the effects of unbalanced loads. 12.1.1 Test equipment shall be adjusted to produce a shock of 100 g peak with the duration of 6 mS and sawtooth waveform at a velocity change of 9.7 ft./sec. 12.2 12.3 Capacitors shall be subjected to 3 shocks applied in each of 3 directions corresponding to the 3 mutually perpendicular axes of the capacitors. 14.3 Capacitors shall show no evidence of harmful or extensive corrosion, obliteration of marking or other visible damage. 14.4 Following the thermal shock test, capacitors shall meet the original requirements for leakage current and dissipation factor. Capacitance change shall not exceed ± 5% of the original measured value. 15. Soldering Compatibility: 15.1 Resistance to Solder Heat: Capacitors will withstand exposure to + 260°C + 5°C for 10 seconds. Rated DC voltage shall be applied during test. 12.3.1 An oscilloscope or other comparable means shall be used in determining electrical intermittency during tests. The replacement voltage applied shall not exceed 2 volts rms. 12.4 Electrical tests shall show no evidence of intermittent contacts, open circuits or short circuits during these tests. 12.5 There shall be no mechanical damage to these capacitors as a result of these tests. 12.6 Following the shock test, capacitors shall meet the original limits for capacitance, dissipation factor and l leakage current. 13. Moisture Resistance: 13.1 Capacitors shall be subjected to temperature cycling at 90% to 95% relative humidity, from + 25°C to +65°C to + 25°C (+ 10°C, - 2°C) over a period of 8 hours per cycle for 1000 hours. 13.2 Following the moisture resistance test, the leakage current and dissipation factor shall meet the initial requirements, and the change in capacitance shall not exceed ± 10%. 14. Thermal Shock: 14.1 Capacitors shall be conditioned prior to temperature cycling for 15 minutes at + 25°C, at less than 50% relative humidity and a barometric pressure at 28 to 31" 14.2 + 25°C (+10°C, - 5°C) for 5 minutes, then + 125°C (+ 3°C, - 0°C) for 30 minutes, then + 25°C (+ 10°C, - 5°C) for 5 minutes for 5 cycles. Capacitors shall be subjected to thermal shock in a cycle of exposure to ambient air at : - 55°C (+ 0°C,- 5°C) for 30 minutes, then www.vishay.com 34 15.1.1 Following the resistance to soldering heat test, capacitance, dissipation factor and DC leakage current shall meet the initial requirement. 15.2 Solderability: Capacitors will meet the solderability requirements of ANSI/J-STD-002, Test B (MIL-STD202, method and test S.) 16. Terminal Strength: Per UEC-384-3, minimum of 5N shear force. 17. Environmental: Mercury, CFC and ODS materials are not used in the manufacture of these capacitors. 18. Flammability: Encapsulant materials meet UL94 V0 with an oxygen index of 32%. 19. Capacitor Failure Mode: The predominant failure mode for solid tantalum capacitors is increased leakage current resulting in a shorted circuit. Capacitor failure may result from excess forward or reverse DC voltage, surge current, ripple current, thermal shock or excessive temperature. The increase in leakage is caused by a breakdown of the Ta2O5 dielectric. For additional information on leakage failure of solid tantalum chip capacitors, refer to Vishay Sprague Technical Paper, “Leakage Failure Mode in Solid Tantalum Chip Capacitors.” 20. Surge Current: All C, D and E case code 593D capacitors are 100% surge current tested at + 25°C and rated voltage. The total series circuit resistance is 0.5 ohms. Each charge cycle of 0.10 seconds is followed by a discharge cycle of 0.10 seconds. Three surge cycles are applied. Each capacitor is tested individually to maximize the peak charging current. For technical questions, contact [email protected] Document Number 40005 Revision 01-Mar-04 593D Vishay Sprague GUIDE TO APPLICATION 1. mounting surface. Non-sinusoidal ripple current may produce heating effects which differ from those shown. It is important that the equivalent Irms value be established when calculating permissible operating levels. (Power Dissipation calculated using + 25°C temperature rise.) A-C Ripple Current: The maximum allowable ripple current shall be determined from the formula: Irms = P RESR where, P = Power Dissipation in Watts @ + 25°C as given in the table in Paragraph Number 5 (Power Dissipation). RESR = The capacitor Equivalent Series Resistance at the specified frequency. 2. A-C Ripple Voltage: The maximum allowable ripple voltage shall be determined from the formula: Vrms = Z P = 7. Attachment: 7.1 Solder Paste: The recommended thickness of the solder paste after application is .007" ± .001" [.178mm ± .025mm]. Care should be exercised in selecting the solder paste. The metal purity should be as high as practical. The flux (in the paste) must be active enough to remove the oxides formed on the metallization prior to the exposure to soldering heat. In practice this can be aided by extending the solder preheat time at temperatures below the liquidous state of the solder. 7.2 Soldering: Capacitors can be attached by conventional soldering techniques - vapor phase, infrared reflow, wave soldering and hot plate methods. The Soldering Profile chart shows maximum recomended time/temperature conditions for soldering. Attachment with a soldering iron is not recommended due to the difficulty of controlling temperature and time at temperature. 8. Cleaning (Flux Removal) After Soldering: The 593D is compatible with all commonly used solvents such as TES, TMS, Prelete, Chlorethane, Terpene and aqueous cleaning media. However, CFC/ODS products are not used in the production of these devices and are not recommended. Solvents containing methylene chloride or other epoxy solvents should be avoided since these will attack the epoxy encapsulation material. 8.1 When using ultrasonic cleaning, the board may resonate if the output power is too high. This vibration can cause cracking or a decrease in the adherence of the termination. DO NOT EXCEED 9W/l @ 40kHz for 2 minutes. Power Dissipation in Watts @ + 25°C as given in the table in Paragraph Number 5 (Power Dissipation). RESR = The capacitor Equivalent Series Resistance at the specified frequency. Z 2.1 = The capacitor impedance at the specified frequency. The sum of the peak AC voltage plus the DC voltage shall not exceed the DC voltage rating of the capacitor. 2.2 The sum of the negative peak AC voltage plus the applied DC voltage shall not allow a voltage reversal exceeding 10% of the DC rating at + 25°C. 3. Reverse Voltage: These capacitors are capable of withstanding peak voltages in the reverse direction equal to 10% of the DC rating at + 25°C, 5% of the DC rating at + 85°C and 1% of the DC rating at +125°C. 4. 5. Temperature Derating: If these capacitors are to be operated at temperatures above + 25°C, the permissible rms ripple current or voltage shall be calculated using the derating factors as shown: Temperature Derating Factor + 25°C + 85°C + 125°C 1.0 0.9 0.4 Power Dissipation: Power dissipation will be affected by the heat sinking capability of the Document Number 40005 Revision 01-Mar-04 0.075 0.085 0.110 0.150 0.165 Printed Circuit Board Materials: Type 593D capacitors are compatible with commonly used printed circuit board materials (alumina substrates, FR4, FR5, G10, PTFE-fluorocarbon and porcelanized steel). or, from the formula: where, A B C D E 6. P RESR Vrms = Irms x Z Case Code Maximum Permissible Power Dissipation @ + 25°C (Watts) in free air For technical questions, contact [email protected] www.vishay.com 35 593D Vishay Sprague GUIDE TO APPLICATION (Continued) SOLDERING PROFILE Recommended Solder Profile — Reflow Recommended Solder Profile — Wave Solder 5 - 10 Sec. 300 Max. Recommended 260°C 250 250 200 200 150 130°C 150 Temperature Degrees Centigrade Temperature Degrees Centigrade 300 300 100 100 50 50 250 0 50 100 150 200 200 150 150 130°C Typical 100 100 50 50 0 0 0 250 50 100 150 200 250 Time (Seconds) Time (Seconds) 9. 250 200 0 0 300 245°C Typical Recommended Mounting Pad Geometries: Proper mounting pad geometries are essential for successful solder connections. These dimensions are highly process sensitive and should be designed to minimize component rework due to unacceptable solder joints. The dimensional configurations shown are the recommended pad geometries for both wave and reflow soldering techniques. These dimensions are intended to be a starting point for circuit board designers and may be fine tuned if necessary based upon the peculiarities of the soldering process and/or circuit board design. RECOMMENDED MOUNTING PAD GEOMETRIES Iin inches [millimeters] Wave Solder Pads Reflow Solder Pads D D C B E C B E A A Pad Dimensions Pad Dimensions Case Code A A (Min.) 0.034 [0.87] B (Nom.) 0.085 [2.15] C (Nom.) 0.053 [1.35] D (Nom.) 0.222 [5.65] E (Nom.) 0.048 [1.23] B 0.061 [1.54]. 0.085 [2.15] 0.065 [1.65] 0.234 [5.95] C 061 [1.54] 0.106 [2.70] 0.124 [3.15] D 0.066 [1.68] 0.106 [2.70] E 0.066 [1.68] 0.106 [2.70] www.vishay.com 36 Case Code A A (Min.) 0.071 [1.80] B (Nom.) 0.085 [2.15] C (Nom.) 0.053 [1.35] D (Nom.) 0.222 [5.65] E (Nom.) 0.048 [1.23] 0.048 [1.23] B 0.110 [2.80] 0.085 [2.15] 0.065 [1.65] 0.234 [5.95] 0.048 [1.23] 0.337 [8.55] 0.050 [1.28] C 0.110 [2.80] 0.106 [2.70] 0.124 [3.15] 0.337 [8.55] 0.050 [1.28] 0.175 [4.45] 0.388 [9.85] 0.050 [1.28] D 0.118 [3.00] 0.106 [2.70] 0.175 [4.45] 0.388 [9.85] 0.050 [1.28] 0.175 [4.45] 0.388 [9.85] 0.050 [1.28] E 0.118 [3.00] 0.106 [2.70] 0.175 [4.45] 0.388 [9.85] 0.050 [1.28] For technical questions, contact [email protected] Document Number 40005 Revision 01-Mar-04 593D Vishay Sprague TAPE AND REEL PACKAGING in inches [millimeters] 0.157 ± 0.004 [4.0 ± 0.10] K Max. 0.059 + 0.004 - 0.0 [1.5 + 0.10 - 0.0] 0.069 ± 0.004 [1.75 ± 0.10] 0.079 ± 0.002 [2.0 ± .050] 0.024 [0.600] Max. A0 W B0 K0 B1 Max. F P Top Cover Tape D1 Min. Direction of Feed TAPE SIZE B1 (Max.) D1 (Min.) F K (Max.) 8mm 0.165 [4.2] 0.039 [1.0] 0.138 ± 0.002 [3.5 ± 0.05] 0.094 [2.4] 0.157 ± 0.004 [4.0 ± 1.0] 12mm 0.323 [8.2] 0.059 [1.5] 0.217 ± 0.002 [5.5 ± 0.05] 0.177 [4.5] 0.315 ± 0.004 [8.0 ± 1.0] P Standard orientation is with the cathode (-) nearest to the sprocket holes per EIA-481-1 and IEC 286-3. Top Cover Tape Thickness A0B0K0 W Notes: A0B0K0 are determined by component size. 0.315 ± 0.012 The clearance between the component and the [8.0 ± 0.30] cavity must be within 0.002" [0.05mm] minimum to 0.472 ± 0.012 0.020" [0.50mm] maximum for 8mm tape and 0.002" [12.0 ± 0.30] [0.05mm] minimum to 0.026" [0.65mm] maximum for 12mm tape. Tape and Reel Specifications: All case codes are available on plastic embossed tape per EIA-481-1. Tape reeling per IEC 286-3 is also available. Standard reel diameter is 13" [330mm]. 7" [178mm] reels are available. The most efficient packaging quantities are full reel increments on a given reel diameter. The quantities shown allow for the sealed empty pockets required to be in conformance with EIA-481-1. Reel size must be specified in the Vishay Sprague part number. Carrier Embossment Cathode (-) Units Per Reel Anode (+) Direction of Feed Document Number 40005 Revision 01-Mar-04 Case Code Tape Width Component Pitch 7" [178] Reel 13" [330] Reel A 8mm 4mm 2000 9000 B 8mm 4mm 2000 8000 C 12mm 8mm 500 3000 D 12mm 8mm 500 2500 E 12mm 8mm 400 1500 For technical questions, contact [email protected] www.vishay.com 37