TB6560HQ/FG Preliminary TOSHIBA BiCD Integrated Circuit Silicon Monolithic TB6560HQ,TB6560FG PWM Chopper-Type bipolar Stepping Motor Driver IC The TB6560HQ/FG is a PWM chopper-type sinusoidal micro-step bipolar stepping motor driver IC. It supports both 2-phase/1-2-phase/W1-2-phase/2W1-2-phase excitation mode and forward/reverse mode and is capable of low-vibration, high-performance drive of 2-phase bipolar type stepping motors using only a clock signal. Features TB6560HQ TB6560FG • Single-chip bipolar sinusoidal micro-step stepping motor driver • Uses high withstand voltage BiCD process: Ron (upper lower) = 0.6 Ω (typ.) • Forward and reverse rotation control available • Selectable phase drive (2, 1-2, W1-2, and 2W1-2) • High output withstand voltage: VCEO = 40 V • High output current: IOUT = HQ: 3.5 A (peak) FG: 2.5 A (peak) • Packages: HZIP25-P-1.27/HQFP64-P-1010-0.50 • Built-in input pull-down resistor: 100 kΩ (typ.) • Output monitor pin equipped: MO current (IMO (max) = 1 mA) • Equipped with reset and enable pins • Built-in overheat protection circuit Weight: HZIP25-P-1.27: 9.86 g (typ.) HQFP64-P-1010-0.50: 0.26 g (typ.) The TB6560HQ/FG is a Pb-free product. The following conditions apply to solderability: *Solderability 1. Use of Sn-63Pb solder bath *solder bath temperature = 230°C *dipping time = 5 seconds *number of times = once *use of R-type flux 2. Use of Sn-3.0Ag-0.5Cu solder bath *solder bath temperature = 245°C *dipping time = 5 seconds *the number of times = once *use of R-type flux *: Since this product has a MOS structure, it is sensitive to electrostatic discharge. These ICs are highly sensitive to electrostatic discharge. When handling them, please be careful of electrostatic discharge, temperature and humidity conditions. 1 2006-05-31 TB6560HQ/FG Block Diagram VDD Protect 20/30, 31 19/28 MO VMA 17/23 18/25, 26 OUT_AP Decoder M1 23/36 16/19, 20 Bridge driver A M2 22/35 13/10, 11 CLK OUT_AM Overheat protection circuit CW/CCW 21/33 14/13, 14, 15 3/45 NFA Input circuit RESET 5/48 ENABLE Current selector circuit A + 8/55, 56 VMB 4/47 OUT_BP DCY1 25/39 12/6, 7 Bridge driver B B Decoder DCY2 24/38 9/61, 62 OSC 7/53 OUT_BM OSC Current selector circuit B + 11/2, 3, 4 NFB Maximum current setting circuit 2/43 1/42 TQ1 TQ2 6/50, 51 SGND 15/16 10/1 PGNDA PGNDB TB6560HQ/TB6560FG 2 2006-05-31 TB6560HQ/FG Pin Functions Pin No. I/O Symbol 42 Input TQ2 Torque setting input (current setting) (built-in pull-down resistor) 43 Input TQ1 Torque setting input (current setting) (built-in pull-down resistor) HQ FG 1 2 Functional Description 3 45 Input CLK 4 47 Input ENABLE H: Enable; L: All output OFF (built-in pull-down resistor) Step transition, clock input (built-in pull-down resistor) 5 48 Input RESET L: Reset (output is reset to its initial state) (built-in pull-down resistor) 6 50/51 ⎯ SGND Signal ground (control side) (Note 1) 7 53 ⎯ OSC Connects to and oscillates CR. Output chopping. 8 55/56 Input VMB Motor side power pin (B phase side) (Note 1) (Note 1) 9 61/62 Output OUT_BM OUT_B output 10 1 ⎯ PGNDB Power ground 11 2/3/4 ⎯ NFB B channel output current detection pin (resistor connection). Short the two pins for FG. (Note 1) 12 6/7 Output OUT_BP OUT_B output (Note 1) 13 10/11 Output OUT_AM OUT_A output (Note 1) 14 13/14/15 ⎯ NFA A channel output current detection pin (resistor connection). Short the two pins for FG. (Note 1) 15 16 ⎯ PGNDA Power ground 16 19/20 Output OUT_AP OUT_A output 17 23 Output MO Initial state detection output. ON when in initial state (open drain). 18 25/26 Input VMA Motor side power pin (A phase side) 19 28 Output Protect 20 30/31 Input VDD 21 33 Input CW/CCW 22 35 Input M2 Excitation mode setting input (built-in pull-down resistor) 23 36 Input M1 Excitation mode setting input (built-in pull-down resistor) 24 38 Input DCY2 Current Decay mode setting input (built-in pull-down resistor) 25 39 Input DCY1 Current Decay mode setting input (built-in pull-down resistor) (Note 1) (Note 1) When TSD, ON (open drain). Normal Z. Control side power pin. (Note 1) Forward/Reverse toggle pin. L: Forward; H: Reverse (built-in pull-down resistor) HQ: No Non-connection (NC) FG: Other than the above pins, all are NC (Since NC pins are not connected to the internal circuit, a potential can be applied to those pins.) All control input pins: Pull-down resistor 100 kΩ (typ.) Note 1: If the FG pin number column indicates more than one pin, the indicated pins should be tied to each other at a position as close to the pins as possible. (The electrical characteristics of the relevant pins in this document refer to those when they are handled in that way.) <Terminal circuits> Input pins (M1, M2, CLK, CW/CCW, ENABLE and RESET) Output ins (MO, PROTECT) VDD 100 Ω 100 kΩ 100 Ω 3 2006-05-31 TB6560HQ/FG Absolute Maximum Ratings (Ta = 25°C) Characteristic Power supply voltage Output current Peak HQ FG MO drain current Input voltage Symbol Rating VDD 6 VMA/B 40 V 3.5 IO (PEAK) A/phase 2.5 I (MO) 1 mA VIN 5.5 V 5 (Note 1) HQ Power dissipation Unit 43 (Note 2) PD W 1.7 (Note 3) FG 4.2 (Note 4) Operating temperature Topr −30 to 85 °C Storage temperature Tstg −55 to 150 °C Note 1: Ta = 25°C, No heat sink. Note 2: Ta = 25°C, with infinite heat sink (HZIP25). Note 3: Ta = 25°C, with soldered leads. Note 4: Ta = 25°C, when mounted on the board (4-layer board). Susceptible to the board layout and the mounting conditions. Operating Range (Ta = −20 to 85°C) Characteristic Symbol Min Typ. Max Unit ⎯ 4.5 5.0 5.5 V 4.5 ⎯ 26.4 V VDD Power supply voltage Output current Test Condition VMA/B HQ FG VMA/B > = VDD ⎯ IOUT ⎯ ⎯ 3 ⎯ ⎯ 1.5 A Input voltage VIN ⎯ 0 ⎯ 5.5 V Clock frequency fCLK ⎯ ⎯ ⎯ 15 kHz OSC frequency fOSC ⎯ ⎯ ⎯ 600 kHz 4 2006-05-31 TB6560HQ/FG Electrical Characteristics (Ta = 25°C, VDD = 5 V, VM = 24 V) Characteristic Input voltage High Low Input hysteresis voltage Input current Consumption current VDD pin Consumption current VM pin Output channel margin of error Test Circuit Min Typ. Max 2.0 ⎯ VDD −0.2 ⎯ 0.8 ⎯ 400 ⎯ M1, M2, CW/CCW, CLK, RESET , ENABLE, DECAY, TQ1, TQ2, ISD VIN = 5.0 V Built-in pull-down resistor 30 55 80 IIN (L) VIN = 0 V ⎯ ⎯ 1 IDD1 Output open, RESET : H, ENABLE: H (2, 1-2 phase excitation) ⎯ 3 5 Output open, RESET : H, ENABLE: H (W1−2, 2W1-2 phase excitation) ⎯ 3 5 IDD3 RESET : L, ENABLE: L ⎯ 2 5 IDD4 RESET : H, ENABLE: L ⎯ 2 5 RESET : H/L, ENABLE: L ⎯ 0.5 1 RESET : H/L, ENABLE: H ⎯ 0.7 2 B/A, COSC = 0.0033 µF −5 ⎯ 5 TQ1 = H, TQ2 = H 10 20 30 TQ1 = L, TQ2 = H 47 50 55 TQ1 = H, TQ2 = L 70 75 80 Symbol VIN (H) VIN (L) VH IIN (H) IDD2 IM1 IM2 ∆VO 1 VNFHL VNFLH M1, M2, CW/CCW, CLK, RESET , ENABLE, DECAY, TQ1, TQ2, ISD 1 1 1 1 ⎯ VNFHH VNF level Level differential Test Condition ⎯ TQ1 = L, TQ2 = L VNFLL Unit V mV µA mA mA % % 100 Minimum clock pulse width tW (CLK) ⎯ ⎯ ⎯ 100 ⎯ ns MO output residual voltage VOL MO ⎯ IOL = 1 mA ⎯ ⎯ 0.5 V TSD ⎯ (Design target value) ⎯ 170 ⎯ °C TSDhys ⎯ (Design target value) ⎯ 20 ⎯ °C C = 330 pF 60 130 200 kHz TSD TSD hysteresis Oscillating frequency fOSC 5 2006-05-31 TB6560HQ/FG Electrical Characteristics (Ta = 25°C, VDD = 5 V, VM = 24 V) Output Block Characteristic Symbol Ron U1H HQ Ron L1H Output ON resistor Ron U1F FG A-B chopping current (Note) Test Circuit Test Condition Min Typ. Max ⎯ 0.3 0.4 ⎯ 0.3 0.4 ⎯ 0.35 0.5 ⎯ 0.35 0.5 θ=0 ⎯ 100 ⎯ IOUT = 1.5 A 4 IOUT = 1.5 A Ron L1F 2W1-2phase excitation W1-2phase excitation 1-2phase excitation 2W1-2phase excitation ⎯ ⎯ θ = 1/8 93 98 100 2W1-2phase excitation W1-2phase excitation ⎯ θ = 2/8 87 92 97 2W1-2phase excitation ⎯ ⎯ θ = 3/8 78 83 88 2W1-2phase excitation W1-2phase excitation 1-2phase excitation 66 71 76 2W1-2phase excitation ⎯ ⎯ θ = 5/8 51 56 61 2W1-2phase excitation W1-2phase excitation ⎯ θ = 6/8 33 38 43 2W1-2phase excitation ⎯ ⎯ θ = 7/8 15 20 25 ⎯ ⎯ 100 ⎯ 450 500 550 RL = 2 Ω, VNF = 0 V, CL = 15 pF ⎯ 0.1 ⎯ ⎯ 0.1 ⎯ RESET to output ⎯ 0.1 ⎯ ⎯ 0.3 ⎯ ⎯ 0.2 ⎯ ⎯ ― 1 ⎯ ― 1 Vector ⎯ θ = 4/8 2-phase excitation Reference voltage VNF Output transistor switching characteristics tr tf tpLH Delay time ⎯ 7 tpLH Upper side ILH Lower side ILL TQ1, TQ2 = L (100%) OSC = 100 kHz ENABLE to output tpHL Output leakage current TQ1 = L, TQ2 = L 6 VM = 40 V Unit Ω % mV µs µA Note: Maximum current (θ = 0): 100% 6 2006-05-31 TB6560HQ/FG Description of Functions 1. Excitation Settings You can use the M1 and M2 pin settings to configure four different excitation settings. (The default is 2-phase excitation using the internal pull-down.) Input M2 M1 Mode (Excitation) L L 2-phase L H 1-2-phase H L W1-2-phase H H 2W1-2-phase 2. Function When the ENABLE signal goes Low level, it sets an OFF on the output. The output changes to the Initial mode shown in the table below when the RESET signal goes Low level. In this mode, the status of the CLK and CW/CCW pins are irrelevant. Input Output Mode CW/CCW RESET ENABLE L H H CW H H H CCW X X L H Initial mode X X X L Z CLK X: Don’t care 3. Initial Mode When RESET is used, the phase currents are as follows. In this instance, the MO pin is L (connected to open drain). Excitation Mode A Phase Current B Phase Current 2-phase 100% −100% 1-2-phase 100% 0% W1-2-phase 100% 0% 2W1-2-phase 100% 0% 4. Current Decay Settings Output is generated by four PWM blasts; 25% decay is created by inducing decay during the last blast in Fast mode; 50% decay is created by inducing decay during the last two blasts in Fast mode; and 100% decay is created by inducing all four blasts in Fast mode. If there is no input with the pull-down resistor connection then the setting is Normal. Dcy2 Dcy1 Current Decay Setting L L Normal 0% L H 25% Decay H L 50% Decay H H 100% Decay 7 2006-05-31 TB6560HQ/FG 5. Torque Settings (Current Value) The current ratio used in actual operations is determined in regard to the current setting due to resistance. Configure this for extremely low torque scenarios such as when Weak Excitation mode is stopped. If there is no input with the pull-down resistor connection then the setting is 100% torque. TQ2 TQ1 Current Ratio L L 100% L H 75% H L 50% H H 20% (weak excitation) 6. Protect and MO (Output Pins) You can configure settings from the receiving side by using an open-drain connection for the output pins and making the pull-up voltage variable. When a given pin is in its designated state it will go ON and output at Low level. Pin State Protect MO Low Overheat protection operation Initial state Z Normal operation Other than initial state Open-drain connection 7. OSC Output chopping waves are generated by connecting the condenser and having the CR oscillate. The values are as shown below (roughly: ± 30% margin of error). Condenser Oscillating Frequency 1000 pF 44 kHz 330 pF 130 kHz 100 pF 400 kHz 8 2006-05-31 TB6560HQ/FG Relationship between Enable, RESET and Output (OUT and MO) Ex-1: ENABLE 1-2-Phase Excitation (M1: H, M2: L) CW CLK ENABLE RESET MO (%) 100 71 IA 0 −71 −100 t0 t1 t2 t3 OFF t7 t8 t9 t10 t11 t12 The ENABLE signal at Low level disables only the output signals. Internal logic functions proceed in accordance with input clock signals and without regard to the ENABLE signal. Therefore output current is initiated by the timing of the internal logic circuit after release of disable mode. Ex-2: RESET 1-2-Phase Excitation (M1: H, M2: L) CW CLK ENABLE RESET MO (%) 100 71 IA 0 −71 −100 t0 t1 t2 t3 t2 t3 t4 t5 t6 t7 t8 When the RESET signal goes Low level, output goes Initial state and the MO output goes Low level (Initial state: A Channel output current is 100%). Once the RESET signal returns to High level, output continues from the next state after Initial from the next raise in the Clock signal. 9 2006-05-31 TB6560HQ/FG 2-Phase Excitation (M1: L, M2: L, CW Mode) CW CLK MO (%) 100 IA 0 −100 (%) 100 IB 0 −100 t0 t1 t2 t3 t4 t5 t6 t7 1-2-Phase Excitation (M1: H, M2: L, CW Mode) CW CLK MO (%) 100 71 IA 0 −71 −100 (%) 100 71 IB 0 −71 −100 t0 t1 t2 t3 t4 t5 t6 10 t7 t8 2006-05-31 TB6560HQ/FG W1-2-Phase Excitation (M1: L, M2: H, CW Mode) CW CLK MO (%) 100 92 71 38 IA 0 −38 −71 −92 −100 (%) 100 92 71 38 IB 0 −38 −71 −92 −100 t0 t1 t2 t3 t4 t5 t6 t7 11 t8 t9 t10 t11 t12 t13 t14 t15 t16 2006-05-31 TB6560HQ/FG 2W1-2-Phase Excitation (M1: H, M2: H, CW Mode) CW CLK MO (%) 100 98 92 83 71 56 38 20 IA 0 −20 −38 −56 −71 −83 −92 −98 −100 (%) 100 98 92 83 71 56 38 20 IB 0 −20 −38 −56 −71 −83 −92 −98 −100 t0 t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12 t13 t14 t15 t16 t17 t18 t19 t20 t21 t22 t23 t24 t25 t26 t27 t28 t29 t30 t31 t32 12 2006-05-31 TB6560HQ/FG <Input Signal Example> CK MO M1 M2 RESET (%) 100 91 71.4 40 IA 0 −40 −71.4 −91 −100 1-2-phase excitation W1-2-phase excitation It is recommended that M1 and M2 signals be changed after setting the RESET signal Low during the Initial state (MO is Low). Even when the MO is Low, changing the RESET signal without setting the RESET signal Low may cause the discontinuity in the current waveform. 13 2006-05-31 TB6560HQ/FG 1. Current Waveform and Settings of Mixed Decay Mode You can configure the points of the current’s shaped width (current’s pulsating flow) using 1-bit input in Decay mode for constant-current control. “NF” refers to the point at which the output current reaches its setting current value and “RNF” refers to the monitoring timing of the setting current. The smaller the MDT value, the smaller the current ripple (current wave peak), and the current’s decay capability will fall. fchop OSC Pin Internal Waveform Setting Current Value Normal Mode NF RNF Charge mode → NF: Setting current value reached → Slow mode → Current monitoring → (When setting current value > Output current) Charge mode Setting Current Value 25% Decay Mode NF MDT RNF Charge mode → NF: Setting current value reached → Slow mode → Mixed decay timing → Fast mode → Current monitoring → (When setting current value > Output current) Charge mode Setting Current Value 50% Decay Mode NF MDT Charge mode → NF: Setting current value reached → Slow mode → Mixed decay timing → Fast mode → Current monitoring → (When setting current value > Output current) Charge mode RNF Setting Current Value 100% Decay Mode NF Charge mode → NF: Setting current value reached → Fast mode → Current monitoring → (When setting current value > Output current) Charge mode RNF 14 2006-05-31 TB6560HQ/FG 2. Current Control Modes (Decay Mode effect) • Direction in which current value increases (sine wave) Slow Setting Current Value Slow Slow Setting Current Value • Charge Fast Charge Slow Fast Fast Charge Fast Direction in which sine wave decreases (when a high decay ratio (MDT%) is used in Mixed Decay mode) Slow Setting Current Value Slow Since the current’s rate of decay is fast, its compliance with the setting current value is also fast. Charge Charge Fast Fast Slow Slow Setting Current Value Fast • Charge Charge Fast Direction in which sine wave decreases (when a low decay ratio (MDT%) is used in Mixed Decay mode) Since the current’s rate of decay is slow, its compliance with the setting current value takes a long time (or may not follow at all). Slow Setting Current Value Slow Fast Charge Charge Fast Slow Fast Setting Current Value Slow Fast During Mixed Decay mode and Fast Decay mode, if the setting current value < output current at RNF: current monitoring point, the Charge mode at the next chopping cycle will disappear and the pattern will change to Slow Fast Mode (Slow → Fast occurs at MDT). (In reality, a charge is applied momentarily to confirm the current.) Note: These figures are intended for illustrative purposes only. If designed more realistically, they would show transient response curves. 15 2006-05-31 TB6560HQ/FG 3. Mixed Decay Mode Waveform (Current Waveform) fchop fchop OSC Pin Internal Waveform IOUT Setting Current Value Setting Current Value 25% Mixed Decay Mode NF NF RNF MDT (Mixed Decay Timing) Points • When the NF points come after mixed decay timing Switches to Fast mode after Charge mode fchop fchop IOUT Setting current value NF MDT (Mixed Decay Timing) Points Setting Current Value RNF NF 25% Mixed Decay Mode RNF CLK Signal Input • When the output current value > Setting current value in mixed decay mode fchop Setting Current Value fchop fchop NF IOUT RNF NF Setting Current Value 25% MIXED DECAY MODE RNF MDT (Mixed Decay Timing) Points CLK Signal Input *: Even if the output current rises above the setting current at the RNF point, a charge is applied momentarily to confirm the current. 16 2006-05-31 TB6560HQ/FG 4. Fast Decay Mode Waveform After the current value set by RNF, torque or other means is attained, the output current to load will make the transition to full regenerative mode. fchop Setting Current Value IOUT Transition to Charge mode for a brief moment Fast Decay Mode (100% Decay Mode) RNF Setting Current Value NF RNF Since the setting current value > output current, charge mode → NF → Fast Decay mode transition will take place at even the next cycle. RNF CLK Signal Input 17 2006-05-31 TB6560HQ/FG 5. CLK Signal and Internal CR CK Output Current Waveform (when the CLK signal is input in the middle of Slow mode) 25% Mixed Decay Mode fchop fchop fchop OSC Pin Internal Waveform Setting Current Value IOUT NF MDT NF Setting Current Value RNF MDT RNF Transition to Charge mode for a brief moment CLK Signal Input The CR counter is reset here. When the CLK signal is input, the Chopping Counter (OSC Counter) is forcibly reset at the timing of the OSC. As a result, the response to input data is fast in comparison to methods that don’t reset the counter. The delay time is one OSC cycle: 10 µs @100 kHz Chopping using the Logic Block logic value. After the OSC Counter is reset by CLK signal input, the transition is invariably made to Charge mode for a brief moment to compare the current. Note: Even in Fast Decay Mode, the transition is invariably made to Charge mode for a brief moment to compare the current. 18 2006-05-31 TB6560HQ/FG 6. CLK Signal and Internal OSC Output Current Waveform (when the CLK signal is input in the middle of Charge mode) 25% Mixed Decay Mode fchop fchop fchop OSC Pin Internal Waveform Setting Current Value MDT NF IOUT Setting Current Value MDT RNF RNF Transition to Charge mode for a brief moment CLK Signal Input The OSC Counter is reset here. 19 2006-05-31 TB6560HQ/FG 7. CLK Signal AND Internal OSC Output Current Waveform (when the CLK signal is input in the middle of Fast mode) 25% Mixed Decay Mode fchop fchop fchop OSC Pin Internal Waveform Setting Current Value IOUT NF MDT Setting Current Value NF MDT RNF RNF Transition to Charge mode for a brief moment CLK Signal Input The OSC Counter is reset here. 20 2006-05-31 TB6560HQ/FG 8. Internal OSC Output Current Waveform when Setting Current is Reverse (when the CLK signal is input using 2-phase excitation) 25% Mixed Decay Mode fchop fchop fchop Setting Current Value IOUT 0 RNF RNF Setting Current Value NF MDT NF CLK Signal Input The OSC Counter is reset here. 21 2006-05-31 TB6560HQ/FG Current Draw-out Path when ENABLE is Input in Mid Operation When all the output transistors are forced OFF during Slow mode, the coil energy is drawn out in the following modes: Note: Parasitic diodes are indicated on the designed lines. However, these are not normally used in Mixed Decay mode. VM VM U1 ON Note U2 U1 OFF OFF VM Note Load ON ON L1 L2 L1 RNF Charge Mode OFF OFF L2 ON RNF PGND U1 ENABLE is input Load OFF U2 U2 OFF Note Load L1 L2 OFF OFF RNF PGND Slow Mode PGND Force OFF Mode As shown in the figure above, an output transistor has parasitic diodes. Normally, when the energy of the coil is drawn out, each transistor is turned ON and the power flows in the opposite-to-normal direction; as a result, the parasitic diode is not used. However, when all the output transistors are forced OFF, the coil energy is drawn out via the parasitic diode. 22 2006-05-31 TB6560HQ/FG Output Stage Transistor Operation Mode VM VM U1 U2 U1 OFF OFF OFF ON ON L1 L2 L1 ON Note VM Note Load U2 U1 OFF OFF L2 ON L1 L2 ON RNF OFF RNF PGND PGND Charge Mode ON Note Load Load RNF U2 PGND Slow Mode Fast Mode Output Stage Transistor Operation Functions CLK U1 U2 L1 L2 CHARGE ON OFF OFF ON SLOW OFF OFF ON ON FAST OFF ON ON OFF Note: The above chart shows an example of when the current flows as indicated by the arrows in the above figures. If the current flows in the opposite direction, refer to the following chart: CLK U1 U2 L1 L2 CHARGE OFF ON ON OFF SLOW OFF OFF ON ON FAST ON OFF OFF ON Upon transitions of above-mentioned functions, a dead time of about 300 ns is inserted respectively. 23 2006-05-31 TB6560HQ/FG Measurement Waveform CLK tCLK tCLK tpLH VM 90% tpHL 50% GND 90% 50% 10% 10% tr tf Figure 1 Timing Waveforms and Names OSC-Charge DELAY: The conversion from the OSC waveform to the internal OSC waveform is done by recognizing the level of chopping wave. The voltages of 2 V or above are considered as a High level, and voltages of 0.5 V or below are considered as a Low level as designed values. However, there is a response delay and that there occurs the peak-to-peak voltage variation. 2V OSC Waveform 0.5 V OSC Pin Internal Waveform Figure 2 Timing Waveforms and Names (CR and Output) 24 2006-05-31 TB6560HQ/FG Power Dissipation TB6560HQ 25 2006-05-31 TB6560HQ/FG 1. How to Turn on the Power Turn on VDD. When the voltage has stabilized, turn on VMA/B. In addition, set the Control Input pins to Low when inputting the power. (All the Control Input pins are pulled down internally.) Once the power is on, the CLK signal is received and excitation advances when RESET goes high and excitation is output when ENABLE goes high. If only RESET goes high, excitation won't be output and only the internal counter will advance. Likewise, if only ENABLE goes high, excitation won't advance even if the CLK signal is input and it will remain in the initial state. The following is an example: <Recommended Control Input Sequence> CLK RESET H L ENABLE H L OUT H L Z Output Internal current Setting Output current setting Z Internal current setting: Invariable Output OFF Internal current setting: Variable 2. Calculating the Setting Current To perform constant-current operations, it is necessary to configure the base current using an external resistor. If the voltage on the NFA (B) pin is 0.5 V (with a torque of 100%) or greater, it will not charge. Ex.: If the maximum current value is 1 A, the external resistance will be 0.5 W. 3. PWM Oscillator Frequency (External Condenser Setting) An external condenser connected to the OSC pin is used to internally generate a saw tooth waveform. PWM is controlled using this frequency. Toshiba recommends 100 to 3300 pF for the capacitance, taking variations between ICs into consideration. Approximation: fosc = 1/(Cosc × 1.5 × (10/Cosc + 1)/66) × 1000 kHz 4. Power Dissipation The IC power dissipation is determined by the following equation: P = VDD × IDD + IOUT × Ron × 2 drivers The higher the ambient temperature, the smaller the power dissipation. Check the PD-Ta curve, and be sure to design the heat dissipation with a sufficient margin. 5. Heat Sink Fin Processing The IC fin (rear) is electrically connected to the rear of the chip. If current flows to the fin, the IC will malfunction. If there is any possibility of a voltage being generated between the IC GND and the fin, either ground the fin or insulate it. 26 2006-05-31 TB6560HQ/FG 6. Thermal Protection When the temperature reaches 170°C (as standard value), the thermal protection circuit is activated switching the output to off. There is a variation of plus or minus about 20°C in the temperature that triggers the circuit operation. 27 2006-05-31 TB6560HQ/FG 5 V 10 µF 1 µF 47 µF VDD CLK VMA 24 V VMB OUTAP RESET ENABLE 1 µF H-SW A OUTAM Logic M1 NFCompA M2 OUTBP M H-SW B MCU or External input CW/CCW DCY1 OUTBM Current Control NFA NFCompB DCY2 RNFA TQ1 TQ2 NFB Protect RNFB MO R1 R2 OSC 100 pF ∼ − 400 kHz SGND PGND 0.5 Ω: IOUTmax = 1.0 A 3.3 V or 5.0 V 28 2006-05-31 TB6560HQ/FG Package Dimensions Weight: 9.86 g (typ.) 29 2006-05-31 TB6560HQ/FG Package Dimensions Weight: 0.26 g (typ.) Note: The rear heat sink block will be 5.5 mm × 5.5 mm. (PROVISIONAL) 30 2006-05-31 TB6560HQ/FG RESTRICTIONS ON PRODUCT USE 060116EBA • The information contained herein is subject to change without notice. 021023_D • TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of such TOSHIBA products could cause loss of human life, bodily injury or damage to property. In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and conditions set forth in the “Handling Guide for Semiconductor Devices,” or “TOSHIBA Semiconductor Reliability Handbook” etc. 021023_A • The TOSHIBA products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or bodily injury (“Unintended Usage”). Unintended Usage include atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, medical instruments, all types of safety devices, etc. Unintended Usage of TOSHIBA products listed in this document shall be made at the customer’s own risk. 021023_B • The products described in this document shall not be used or embedded to any downstream products of which manufacture, use and/or sale are prohibited under any applicable laws and regulations. 060106_Q • The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others. 021023_C • The products described in this document are subject to the foreign exchange and foreign trade laws. 021023_E 31 2006-05-31