SG2524 SG3524 REGULATING PULSE WIDTH MODULATORS COMPLETE PWM POWER CONTROL CIRCUITRY UNCOMMITTED OUTPUTS FOR SINGLEENDED OR PUSH PULL APPLICATIONS LOW STANDBY CURRENT 8mA TYPICAL OPERATION UP TO 300KHz 1% MAXIMUM TEMPERATURE VARIATION OF REFERENCE VOLTAGE DIP16 DESCRIPTION The SG2524, and SG3524 incorporate on a single monolithic chip all the function required for the construction of regulating power suppies inverters or switching regulators. They can also be used as the control element for high power-output applications. The SG3524 family was designed for switching regulators of either polarity, transformer-coupled dc-to-dc converters, transformerless voltage doublers and polarity converter applications employing fixed-frequency, pulse-width modulation techniques. The dual alternating outputs allows either single-ended or push-pull appli- SO16 ORDERING NUMBERS: SG2524N (DIP16) SG3524N (DIP16) SG2524P (SO16) SG3524P (SO16) cations. Each device includes an on-ship reference, error amplifier, programmable oscillator, pulse-steering flip flop, two uncommitted output transistors, a high-gain comparator, and currentlimiting and shut-down circuitry. BLOCK DIAGRAM June 2000 1/9 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. SG2524 - SG3524 ABSOLUTE MAXIMUM RATINGS Symbol Parameter Value Unit VIN Supply Voltage 40 V IC Collector Output Current 100 mA IR Reference Output Current 50 mA IT Current Through CT Terminal –5 mA Ptot Total Power Dissipation at Tamb = 70°C 1000 mW Tstg Storage Temperature Range – 65 to 150 °C Top Operating Ambient Temperature Range: SG2524 SG3524 – 25 to 85 0 to 70 °C °C PIN CONNECTION (Top view) THERMAL DATA Symbol Rth j-amb Rth j-alumina Parameter Thermal Resistance Junction-ambient Thermal Resistance Junction-alumina (*) Max. Max. DIP16 SO16 Unit 80 – – 50 °C/W °C/W (*) Thermal resistance junction-alumina with the device soldered on the middle of an alumina supporting substrate measuring 15 x 20mm; 0.65mm thickness with infinite heatsink. 2/9 SG2524 - SG3524 ELECTRICAL CHARACTERISTICS (unless otherwise stated, these specifications apply for Tj = -25 to +85°C for the SG2524, and 0 to 70°C for the SG3524, VIN = 20V, and f = 20KHz). Symbol Parameter Test Condition SG2524 Min. SG3524 Typ. Max. Min. 4.6 Typ. Max. Unit REFERENCE SECTION VREF Output Voltage 5 5.2 5 5.4 V ∆VREF Line Regulation VIN = 8 to 40V 10 20 10 30 mV ∆VREF Load Regulation IL = 0 to 20mA 20 50 20 50 mV Ripple Rejection f = 120Hz, Tj = 25°C 66 66 dB Short Circuit Current Limit VREF = 0, Tj = 25°C 100 100 mA Temperature Stability Over Operating Temperature range 0.3 Tj = 125°C, t = 1000Hrs 20 20 mV 300 300 KHz 5 5 ∆VREF/∆T Long Term Stability ∆VREF OSCILLATOR SECTION fMAX ∆f/∆T 4.8 1 0.3 1 % Maximum Frequency CT = 0.001µF, RT = 2KΩ Initial Accuracy RT and CT Constant Voltage Stability VIN = 8 to 40V, Tj = 25°C 1 1 % Temperature Stability Over Operating Temperature Range 2 2 % Output Amplitude Pin 3, Tj = 25°C 3.5 3.5 V Output Pulse Width CT = 0.01µF, Tj = 25°C 0.5 0.5 µs VCM = 2.5V 0.5 5 2 10 % ERROR AMPLIFIER SECTION VOS Input Offset Voltage Ib Input Bias Current GV Open Loop Voltage Gain CMV Common Mode Voltage Tj = 25°C CMR Common Mode Rejection Tj = 25°C 72 B Small Signal Bandwidth AV = 0dB, Tj = 25°C VO Output Voltage Tj = 25°C 80 1.8 60 3.4 2 10 mV 2 10 µA 80 1.8 70 dB 3.4 70 3 V dB 3 MHz 0.5 3.8 0.5 3.8 V 0 45 0 45 % COMPARATOR SECTION Duty-cycle VIT Input Threshold % Each Output On Zero Duty-cycle Maximum Duty-cycle Ib Input Bias Current 1 1 3.5 3.5 V V 1 1 µA CURRENT LIMITING SECTION Sense Voltage Pin 9 = 2V with Error Amp. Set for Max. Out. Tj = 25°C 190 Sense Voltage T.C. CMV 200 210 180 1 –1 0.2 Common Mode Voltage –1 200 220 0.2 mV mV/°C 1 OUTPUT SECTION(each output) Collector-emitter Voltage 40 40 VCE = 40V 0.1 50 0.1 50 µA Saturation Voltage IC = 50mA 1 2 1 2 V Emitter Output Voltage VIN = 20V tr Rise Time RC = 2KΩ, Tj = 25°C 0.2 tf Fall Time RC = 2KΩ, Tj = 25°C 0.1 Total Standby Current VIN = 40V Iq (*) V Collector Leackage Curr. 17 18 8 17 18 V 0.2 µs µs 0.1 10 8 10 mA (*) Excluding oscillator charging current, error and current limit dividers, and with outputs open. 3/9 SG2524 - SG3524 Figure 1: Open-loop Voltage Amplification of Error Amplifier vs. Frequency Figure 2: Oscillator Frequency vs. Timing Components. Figure 3: Output Dead Time vs. Timing Capacitance Value. Figure 4: Output Saturation Voltage vs. load Current. Figure 5: Open Loop Test Circuit. 4/9 SG2524 - SG3524 PRINCIPLES OF OPERATION The SG2524/3524 is a fixed frequency pulsewith-modulation voltage regulator control circuit. The regulator operates at a frequency that is programmed by one timing resistor (RT) and one timing capacitor (CT). RT established a constant charging current for CT. This results in a linear voltage ramp at CT, which is fed to the comparator providing linear control of the output pulse width by the error amplifier. the SG2524/3524 contains, an on-board 5V regulator that serves as a reference as well as powering the SG2524/3524’s internal control circuitry and is also useful in supplying external support functions. This reference voltage is lowered externally by a resistor divider to provide a reference within the common mode range the error amplifier or an external reference may be used. The power supply output is sensed by a second resistor divider network to generale a feedback signal to error amplifier. The amplifier output voltage is then compared to the linear voltage ramp at CT. The resulting modulated pulse out of the high-gain comparator is then steered to the appropriate output pass transistors (QA or QB) by the pulsesteering flip-flop, which is synchronously toggled by the oscillator output. The oscillator output pulse also serves as a blanking pulse to assure both output are never on simultaneously during the transition times. The width of the blanking pulse is controlled by the value of CT. The outputs may be applied in a push-pull configuration in which their frequency is half that of the base oscillator, or paralleled for single-ended applications in which the frequency is equal to that of the oscillator. The output of the error amplifier shares a common input to the comparator with the current limiting at shutdown circuitry and can be overridden by signals from either of these inputs. This common point is also available externally and may be employed to control the gain of, or to compensate, the error amplifier, or to provide additional control to the regulator. RECOMMENDED OPERATING CONDITIONS Supply voltage VIN 8 to 40V Reference Output Current 0 to 20mA Current trough CT Terminal - 0.03 to -2mA Timing Resistor, RT 1.8 to 100KΩ Timing Capacitor, CT 0.001 to 0.1µF TYPICAL APPLICATIONS DATA OSCILLATOR The oscillator controls the frequency of the SG2524 and is programmed by RT and CT according to the approximate formula: f= 1.18 RT CT where: RT is in KΩ CT is in µF f is in KHz Pratical values of CT fall between 0.001 and 0.1µF. Pratical values of RT fall between 1.8 and 100KΩ. This results in a frequency range typically from 120Hz to to 500KHz. BLANKING The output pulse of oscillator is used as a blanking pulse at the output. This pulse width is controlled by the value of CT.If small values of CT are required for frequency control, the oscillator output pulse width may still be increased by applying a shunt capacitance of up to 100pF from pin 3 to ground. If still greater dead-time is required, it should be accomplished by limiting the maximum duty cycle by clamping the output of the error amplifier. This can easily be done with the circuit below: Figure 6. SYNCRONOUS OPERATION When an external clock is desired, a clock pulse of approximately 3V can be applied directly to the oscillator output terminal. The impedance to ground at this point is approximately 2KΩ. In this configuration RT CT must be selected for a clock period slightly greater than that the external clock. If two more SG2524 regulators are to be operated synchronously, all oscillator output terminals should be tied together, all CT terminals connected to a single timing capacitor, and timing resistor connected to a single RT terminal. The other RT terminals can be left open or shorted to VREF. Minimum lead lengths should be used between the CT terminals. 5/9 SG2524 - SG3524 Figure 7: Flyback Converter Circuit. Figure 8: PUSH-PULL Transformer-coupled circuit. 6/9 SG2524 - SG3524 mm DIM. MIN. a1 0.51 B 0.77 TYP. inch MAX. MIN. TYP. MAX. 0.020 1.65 0.030 0.065 b 0.5 0.020 b1 0.25 0.010 D 20 0.787 E 8.5 0.335 e 2.54 0.100 e3 17.78 0.700 F 7.1 0.280 I 5.1 0.201 L Z OUTLINE AND MECHANICAL DATA 3.3 0.130 1.27 DIP16 0.050 7/9 SG2524 - SG3524 mm DIM. MIN. TYP. A a1 inch MAX. MIN. TYP. 1.75 0.1 0.25 a2 MAX. 0.069 0.004 0.009 1.6 0.063 b 0.35 0.46 0.014 0.018 b1 0.19 0.25 0.007 0.010 C 0.5 c1 0.020 45° (typ.) D (1) 9.8 10 0.386 0.394 E 5.8 6.2 0.228 0.244 e 1.27 0.050 e3 8.89 0.350 F (1) 3.8 4 0.150 0.157 G 4.6 5.3 0.181 0.209 L 0.4 1.27 0.016 0.050 M S OUTLINE AND MECHANICAL DATA 0.62 0.024 SO16 Narrow 8°(max.) (1) D and F do not include mold flash or protrusions. Mold flash or potrusions shall not exceed 0.15mm (.006inch). 8/9 SG2524 - SG3524 Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specification mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics. 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