MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE A B H AA - DIA. (4 TYP.) W W Y Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO W U AH AH W V G M M Z S D Z Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Y Z 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U X V UPC UP U FO V UPI Features: u Complete Output Power Circuit OUT V CC FO IN GND GND OUT V CC V VPC VP V FO V VPI IN FO SI OUT V CC GND GND V WPC WP W FO V WPI IN FO SI GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC SI GND GND OUT V CC VNI V NC WN IN FO SI FO NC GND GND TEMP K L N P SI AF u Gate Drive Circuit NC N W V U u Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 B 4.74±0.02 C D Dimensions Inches Millimeters S 0.69 17.5 120.5±0.5 T 0.65 16.5 4.33±0.04 110.0±1.0 U 0.52 13.2 4.27 10.5 V 0.43 11.0 E 3.76±0.02 95.5±0.5 W 0.39 10.0 F 3.29 83.5 X 0.31 8.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AD Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 N AE 0.08 2.0 P 0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.84 21.3 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200CSA060 is a 600V, 200 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 200 60 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, T j = 25°C unless otherwise specified Symbol Ratings Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 1.47 ~ 1.96 N·m Mounting Torque, M5 Main Terminal Screws — 1.47 ~ 1.96 N·m Module Weight (Typical) — 920 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (V D = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts Viso 2500 Vrms Supply Voltage (Applied between VUP1-VUPC , VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between U P-VUPC , VP-VVPC, WP-VWPC, UN · VN · WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between U FO-VUPC, VFO-V VPC, WFO-VWPC , FO-V NC) VFO 20 Volts Fault Output Current (Sink Current of UFO, VFO, WFO and FO Terminal) I FO 20 mA VCES 600 Volts Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Control Sector IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25°C) Peak Collector Current, (TC = 25°C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation IC 200 Amperes I CP 400 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 595 Watts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C, VD = 15V 310 400 — Amperes Short Circuit Trip Level Inverter Part SC — 560 — Amperes toff(OC) -20°C ≤ T ≤ 125°C, VD = 15V VD = 15V — 10 — µs OT Trip Level 111 118 125 °C OTr Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level — 12.5 — Volts Supply Voltage VD Applied between V UP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 40 55 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1 -VNC VD = 15V, VCIN = 15V, VXP1 -VXPC — 13 18 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) UP-VUPC, VP-VVPC, W P-VWPC, 1.7 2.0 2.3 Volts PWM Input Frequency fPWM UN · VN · WN-V NC 3-φ Sinusoidal — 15 20 kHz Fault Output Current I FO(H) VD = 15V, VFO = 15V — — 0.01 mA I FO(L) VD = 15V, VFO = 15V — 10 15 mA t FO VD = 15V 1.0 1.8 — ms Minimum Fault Output Pulse Width Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA VEC -IC = 200A, VD = 15V, VCIN = 15V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, I C = 200A — 1.8 2.7 Volts VD = 15V, VCIN = 0V, I C = 200A, — 1.75 2.63 Volts Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µs t rr VD = 15V, VCIN = 0 ↔ 15V — 0.15 0.3 µs t C(on) VCC = 300V, I C = 200A — 0.4 1.0 µs t off Tj = 125°C — 2.0 2.9 µs — 0.6 1.2 µs t on t C(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.21 °C/Watt Contact Thermal Resistance Rth(j-c)F Each FWDi — — 0.35 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Value Units Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied across P-N Terminals 0 ~ 400 Volts VD Applied between VUP1-VUPC, 15 ± 1.5 Volts VN1-VNC, VVP1 -VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP-VUPC, VP-VVPC, W P-V WPC, 4.0 ~ VD Volts PWM Input Frequency fPWM UN · VN · WN-V NC Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t dead Input Signal ≥ 2.5 µs Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 1 IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC 15 100 200 300 VD = 17V 100 0 12 0 14 16 18 20 22 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 toff 100 ton 10-1 101 102 100 VCC = 300V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µs) SWITCHING TIMES, tc(on), tc(off), (µs) VCC = 300V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 102 103 102 Irr trr 10-1 101 VCC = 300V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, –IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 103 120 120 102 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC 101 0.4 13 200 0 0 SWITCHING TIMES, ton, toff, (µs) 2 VCIN = 0V 100 80 60 40 20 10 0 0.8 1.2 1.6 2.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.4 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2 0 COLLECTOR REVERSE CURRENT, –IC, (AMPERES) 300 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 VD = 15V 100 80 60 40 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM200CSA060 FLAT-BASE TYPE INSULATED PACKAGE UVt UVr VD = 15V 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 80 60 13 12 11 40 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 JUNCTION TEMPERATURE, Tj, (oC) -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.35oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000