MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE A B H E H J Q N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO S - DIA. (4 TYP.) C2E1 E2 C1 N 123 4 5 C J D P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 123 45 P K N - DIA. (4 TYP.) R (8 TYP.) P - M6 THD. (3 TYP.) T Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) L K F G M C1 VP1 VCC FPO FO SPR SR CP1 IN TEMP Features: u Complete Output Power Circuit OUT1 VPC OUT2 SENS GND SINK VCC FNO u Gate Drive Circuit C2E1 VN1 u Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage TEMP FO OUT1 SNR SR CN1 IN VNC OUT2 SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.12 130.0 Dimensions Inches Millimeters K 0.55 14.0 B 4.33±0.010 110.0±0.25 L 0.51 13.0 C 2.76 70.0 M 0.28 7.0 D 2.05±0.010 52.0±0.25 N 0.26 Dia. Dia. 6.5 E 1.18 30.0 P M6 Metric M6 Q 0.14 3.5 G F 1.14 +0.04/-0.02 29.0 +1/-0.5 1.02 26.0 R 0.100 2.54 H 0.98 25.0 S 0.08 Dia. J 0.71 18.0 T 0.016 Dia. 2.0 0.42 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DSA060 is a 600V, 400 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 400 60 Sep.1998 MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Ratings Symbol PM400DSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws — 26 N·m Mounting Torque, M6 Main Terminal Screws — 26 N·m Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) — 630 Grams VCC(prot.) 400 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminal) IFO 20 mA VCES 600 Volts IC 400 Amperes Peak Collector Current, (TC = 25°C) ICP 800 Amperes Supply Voltage (Applied between C1 - E2) VCC 450 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25°C) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation VCC(surge) 500 Volts PC 1140 Watts Sep.1998 MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20°C ≤ T ≤ 125°C 500 650 — Amperes SC -20°C ≤ T ≤ 125°C 650 910 — Amperes toff(OC) VD = 15V — 5 — µs OT Trip Level 100 110 120 °C OTr Reset Level 85 95 105 °C Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UVr Reset Level — 12.5 — Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC — 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC — 23 30 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-φ Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA VD = 15V 1.0 1.8 — ms -20°C≤Tj ≤125°C, Rin = 6.8 kΩ (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VSXR Sep.1998 MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, Tj = 25°C — VCE = VCES, Tj = 125°C — — 1 mA — 10 mA IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 400A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 400A — 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 400A, — 1.9 2.7 Volts Tj = 125°C Inductive Load Switching Times 0.5 1.4 2.5 µs trr VD = 15V, VCIN = 0 ↔ 5V — 0.15 0.3 µs tC(on) VCC = 300V, IC = 400A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.5 1.0 µs Min. Typ. Max. Units ton tC(off) Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.11 °C/Watt Rth(j-c)F Each FWDi — — 0.18 °C/Watt Case to Fin Per Module, — — 0.038 °C/Watt Value Units Contact Thermal Resistance Rth(c-f) Condition Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 400 Volts VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts 0 ~ 0.8 Volts Input ON Voltage VCIN(on) Applied between Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tdead Input Signal ≥ 3.5 µs 4.0 ~ VSXR Volts Sep.1998 MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2 1 5 4 3 2 1 0 101 100 300 500 700 900 800 15 600 VD = 17V 13 400 200 0 0 12 14 16 18 20 0 1 2 3 4 5 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 VCC = 300V VD = 15V SWITCHING TIMES, tc(on), tc(off), (µs) Inductive Load Tj = 25oC Tj = 125oC toff ton 100 100 103 VCC = 300V VD = 15V VCC = 300V VD = 15V REVERSE RECOVERY TIME, trr, (µs) 0 Tj = 25oC VCIN = 0V Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(off) tc(on) Inductive Load Tj = 25oC Tj = 125oC trr 10-1 102 Irr tc(on) 102 10-1 101 103 102 10-2 101 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 120 102 101 140 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC 100 80 60 40 0 100 0 101 103 102 COLLECTOR CURRENT, IC, (AMPERES) OVER CURRENT TRIP LEVEL % (NORMALIZED) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 10-1 101 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 3.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 IC = 400A VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) 4 0 SWITCHING TIMES, ton, toff, (µs) 1000 6 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 120 100 80 60 VD = 15V 0 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) Sep.1998 MITSUBISHI INTELLIGENT POWER MODULES PM400DSA060 FLAT-BASE TYPE INSULATED PACKAGE TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 UV UVr 100 13 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 80 60 40 12 11 10 VD = 15V 0 0 0 40 80 120 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 160 o 0 40 80 120 o JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, TC, ( C) 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.18oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.1998