MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A N B T - DIA. (2 TYP.) J N G C2E1 E2 12345 G S (8 TYP.) C1 P H Q - DIA. (2 TYP.) D 123 45 C M R - THD. (3 TYP.) 0.64 MM SQ. PIN (10 TYP.) L K E P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO F P C1 VP1 VCC FPO FO SPR SR CP1 IN TEMP Features: u Complete Output Power Circuit OUT1 VPC OUT2 SENS GND SINK u Gate Drive Circuit C2E1 VN1 VCC FNO u Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage TEMP FO OUT1 SNR SR CN1 IN VNC OUT2 SENS GND Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel-diode power devices. SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Inches Millimeters A 4.33 K 0.55 14.0 B 3.66±0.010 93.0±0.25 L 0.51 13.0 C 2.20 56.0 M 0.47 12.0 D 2.01 51.0 N 0.33 8.5 E 110.0 Dimensions P 0.28 F 1.14 +0.04/-0.02 29.0 +1/-0.5 1.02 26.0 Q 0.22 Dia. Dia. 5.5 7.0 G 0.98 25.0 R M5 Metric M5 H 0.90 23.0 S 0.100 J 0.85 21.5 T 0.08 Dia. 2.54 Dia. 2.0 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DSA060 is a 600V, 300 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 300 60 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Symbol Ratings Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 1.47 ~ 1.96 N·m Mounting Torque, M5 Main Terminal Screws — 1.47 ~ 1.96 N·m Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) — 430 Grams VCC(prot.) 400 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between CP1-VPC, CN1 -VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc ) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminal) IFO 20 mA VCES 600 Volts IC 300 Amperes Peak Collector Current, (TC = 25°C) ICP 600 Amperes Supply Voltage (Applied between C1 - E2) VCC 450 Volts VCC(surge) 500 Volts PC 960 Watts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25°C) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C, VD = 15V 390 540 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C, VD = 15V 540 760 — Amperes t off(OC) VD = 15V — 5 — µs OT Trip Level 100 110 120 °C OTr Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level — 12.5 — Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1 -VNC — 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC — 19 26 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3-φ Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms -20°C≤Tj ≤125°C, Rin = 6.8 kΩ (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage VSXR Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA Emitter-Collector Voltage VEC -IC = 300A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts VD = 15V, VCIN = 0V, IC = 300A — 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 300A, — 1.9 2.7 Volts 0.5 1.4 2.5 µs IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ↔ 5V — 0.15 0.3 µs tC(on) VCC = 300V, IC = 300A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.5 1.0 µs Min. Typ. Max. Units tC(off) Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.13 °C/Watt Rth(j-c)F Each FWDi — — 0.25 °C/Watt Case to Fin Per Module — — 0.048 °C/Watt Value Units Contact Thermal Resistance Rth(c-f) Condition Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 400 Volts VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts 0 ~ 0.8 Volts Input ON Voltage VCIN(on) Applied between Input OFF Voltage VCIN(off) CP1-VPC, CN1 -VNC PWM nput Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tdead Input Signal ≥ 3.5 µs 4.0 ~ VSXR Volts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 500 6 3 2 1 0 5 4 3 2 1 0 0 50 150 250 350 450 200 100 12 14 16 18 20 0 1 2 3 5 4 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 SWITCHING TIMES, tc(on), tc(off), (µs) Tj = 25oC Tj = 125oC toff ton 10-1 101 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µs) VCC = 300V VD = 15V 102 103 VCC = 300V VD = 15V Inductive Load Tj = 25oC Tj = 125oC trr 10-1 102 Irr 10-2 101 103 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 120 102 101 140 TC = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC OVER CURRENT TRIP LEVEL % (NORMALIZED) SWITCHING TIMES, ton, toff, (µs) 13 300 SUPPLY VOLTAGE, VD, (VOLTS) Inductive Load COLLECTOR REVERSE CURRENT, -IC, (AMPERES) VD = 17V COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V 100 80 60 40 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.0 VD = 15V 120 100 80 60 0 0 100 0 400 0 0 101 100 15 Tj = 25oC VCIN = 0V 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) Sep.2000 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 IC = 300A VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) MITSUBISHI INTELLIGENT POWER MODULES PM300DSA060 FLAT-BASE TYPE INSULATED PACKAGE TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 UV UVr 100 13 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 80 60 40 12 11 10 VD = 15V 0 0 0 40 80 120 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. CASE TEMPERATURE (TYPICAL) 160 CASE TEMPERATURE, TC, (oC) 0 40 80 120 JUNCTION TEMPERATURE, TC, (oC) 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.13oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.25oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000