TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 LOW-POWER DC/DC BOOST CONVERTER IN SOT-23 AND SON PACKAGES FEATURES DESCRIPTION 1 • • • • • • • • 1.8-V to 6-V Input Voltage Range Adjustable Output Voltage Range up to 28 V 400-mA (TPS61040) and 250-mA (TPS61041) Internal Switch Current Up to 1-MHz Switching Frequency 28-μA Typical No-Load Quiescent Current 1-μA Typical Shutdown Current Internal Soft Start Available in SOT23-5 and 2 × 2 × 0.8-mm SON Packages The TPS61040/41 is a high-frequency boost converter dedicated for small to medium LCD bias supply and white LED backlight supplies. The device is ideal to generate output voltages up to 28 V from a dual cell NiMH/NiCd or a single cell Li-Ion battery. The part can also be used to generate standard 3.3-V/5-V to 12-V power conversions. The TPS61040/41 operates with a switching frequency up to 1 MHz. This allows the use of small external components using ceramic as well as tantalum output capacitors. Together with the thin SON package, the TPS61040/41 gives a very small overall solution size. The TPS61040 has an internal 400 mA switch current limit, while the TPS61041 has a 250-mA switch current limit, offering lower output voltage ripple and allows the use of a smaller form factor inductor for lower power applications. The low quiescent current (typically 28 μA) together with an optimized control scheme, allows device operation at very high efficiencies over the entire load current range. APPLICATIONS • • • • • • • LCD Bias Supply White-LED Supply for LCD Backlights Digital Still Camera PDAs, Organizers, and Handheld PCs Cellular Phones Internet Audio Player Standard 3.3-V/5-V to 12-V Conversion DBV PACKAGE (Top View) SW 1 GND 2 FB 3 5 DRV PACKAGE (Top View) VIN 4 EN GND 1 6 SW VIN 2 5 NC EN 3 4 FB TYPICAL APPLICATION EFFICIENCY vs OUTPUT CURRENT 5 V IN SW FB D1 R1 1 VI = 5 V 86 84 CFF CO 1 µF 3 VO = 18 V 88 VOUT VIN to 28 V Efficiency - % VIN 1.8 V to 6.0 V CIN 4.7 µF 90 L1 10 µH VI = 3.6 V 82 80 VI = 2.4 V 78 76 4 EN GND 2 R2 74 72 70 0.10 1 10 IO - Output Current - mA 100 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2002–2007, Texas Instruments Incorporated TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION TA –40°C to 85°C (1) (1) PART NUMBER SWITCH CURRENT LIMIT, mA PACKAGE PACKAGE MARKING TPS61040DBV 400 SOT23-5 PHOI TPS61041DBV 250 SOT23-5 PHPI TPS61040DRV 400 SON-6 2×2 CCL TPS61041DRV 250 SON-6 2×2 CAW The devices are available in tape and reel and in tubes. Add R suffix to the part number (e.g., TPS61040DRVR) to order quantities of 3000 parts in tape and reel or add suffix T (e.g., TPS61040DRVT) to order a tube with 250 pieces.. FUNCTIONAL BLOCK DIAGRAM SW Under Voltage Lockout Bias Supply VIN 400 ns Min Off Time Error Comparator FB - S + RS Latch Logic Gate Driver Power MOSFET N-Channel VREF = 1.233 V R Current Limit EN 6 µs Max On Time RSENSE + _ Soft Start GND 2 Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 Table 1. Terminal Functions TERMINAL I/O DESCRIPTION 3 I This is the enable pin of the device. Pulling this pin to ground forces the device into shutdown mode reducing the supply current to less than 1 μA. This pin should not be left floating and needs to be terminated. 3 4 I This is the feedback pin of the device. Connect this pin to the external voltage divider to program the desired output voltage. GND 2 1 – Ground NC – 5 – No connection SW 1 6 I Connect the inductor and the Schottky diode to this pin. This is the switch pin and is connected to the drain of the internal power MOSFET. VIN 5 2 I Supply voltage pin NAME DBV NO. DRV NO. EN 4 FB DETAILED DESCRIPTION OPERATION The TPS61040/41 operates with an input voltage range of 1.8 V to 6 V and can generate output voltages up to 28 V. The device operates in a pulse-frequency-modulation (PFM) scheme with constant peak current control. This control scheme maintains high efficiency over the entire load current range, and with a switching frequency up to 1 MHz, the device enables the use of very small external components. The converter monitors the output voltage, and as soon as the feedback voltage falls below the reference voltage of typically 1.233 V, the internal switch turns on and the current ramps up. The switch turns off as soon as the inductor current reaches the internally set peak current of typically 400 mA (TPS61040) or 250 mA (TPS61041). See the Peak Current Control section for more information. The second criteria that turns off the switch is the maximum on-time of 6 μs (typical). This is just to limit the maximum on-time of the converter to cover for extreme conditions. As the switch is turned off the external Schottky diode is forward biased delivering the current to the output. The switch remains off for a minimum of 400 ns (typical), or until the feedback voltage drops below the reference voltage again. Using this PFM peak current control scheme the converter operates in discontinuous conduction mode (DCM) where the switching frequency depends on the output current, which results in very high efficiency over the entire load current range. This regulation scheme is inherently stable, allowing a wider selection range for the inductor and output capacitor. PEAK CURRENT CONTROL The internal switch turns on until the inductor current reaches the typical dc current limit (ILIM) of 400 mA (TPS61040) or 250 mA (TPS61042). Due to the internal propagation delay of typical 100 ns, theactualcurrent exceeds the dc current limit threshold by a small amount. The typical peak current limit can be calculated: V I +I ) IN 100 ns peak(typ) LIM L V I + 400 mA ) IN 100 ns for the TPS61040 peak(typ) L V I + 250 mA ) IN 100 ns for the TPS61041 peak(typ) L (1) The higher the input voltage and the lower the inductor value, the greater the peak. By selecting the TPS61040 or TPS61041, it is possible to tailor the design to the specific application current limit requirements. A lower current limit supports applications requiring lower output power and allows the use of an inductor with a lower current rating and a smaller form factor. A lower current limit usually has a lower output voltage ripple as well. Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 3 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 SOFT START All inductive step-up converters exhibit high inrush current during start-up if no special precaution is made. This can cause voltage drops at the input rail during start up and may result in an unwanted or early system shut down. I LIM The TPS61040/41 limits this inrush current by increasing the current limit in two steps starting from 4 for 256 I LIM cycles to 2 for the next 256 cycles, and then full current limit (see Figure 14). ENABLE Pulling the enable (EN) to ground shuts down the device reducing the shutdown current to 1 μA (typical). Because there is a conductive path from the input to the output through the inductor and Schottky diode, the output voltage is equal to the input voltage during shutdown. The enable pin needs to be terminated and should not be left floating. Using a small external transistor disconnects the input from the output during shutdown as shown in Figure 18. UNDERVOLTAGE LOCKOUT An undervoltage lockout prevents misoperation of the device at input voltages below typical 1.5 V. When the input voltage is below the undervoltage threshold, the main switch is turned off. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature (unless otherwise noted) (1) UNIT Supply voltages on pin VIN (2) Voltages on pins EN, FB –0.3 V to 7 V (2) Switch voltage on pin SW –0.3 V to VIN + 0.3 V (2) 30 V Continuous power dissipation See Dissipation Rating Table TJ Operating junction temperature –40°C to 150°C Tstg Storage temperature –65°C to 150°C Lead temperature (soldering 10 seconds) (1) (2) 260°C Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground terminal. DISSIPATION RATING TABLE 4 DERATING FACTOR ABOVE TA = 25°C TA = 70°C POWER RATING TA = 85°C POWER RATING PACKAGE RθJA TA ≤ 25°C POWER RATING DBV 250°C/W 357 mW 3.5 mW/°C 192 mW 140 mW DRV 76°C/W 1300 mW 13 mW/°C 688 mW 500 mW Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 RECOMMENDED OPERATING CONDITIONS MIN TYP MAX VIN Input voltage range VOUT Output voltage range L Inductor (1) f Switching frequency (1) CIN Input capacitor COUT Output capacitor TA Operating ambient temperature –40 85 °C TJ Operating junction temperature –40 125 °C TYP MAX UNIT (1) 1.8 6 UNIT 28 2.2 1 MHz μF 4.7 (1) V μH 10 (1) V μF 1 See application section for further information. ELECTRICAL CHARACTERISTICS VIN = 2.4 V, EN = VIN, TA = –40°C to 85°C, typical values are at TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS MIN SUPPLY CURRENT VIN Input voltage range 6 V IQ Operating quiescent current IOUT = 0 mA, not switching, VFB = 1.3 V 1.8 28 50 μA ISD Shutdown current EN = GND 0.1 1 μA VUVLO Under-voltage lockout threshold 1.5 1.7 V ENABLE VIH EN high level input voltage VIL EN low level input voltage II EN input leakage current 1.3 EN = GND or VIN V 0.4 V 1 μA 30 V 0.1 POWER SWITCH AND CURRENT LIMIT Vsw Maximum switch voltage toff Minimum off time 250 400 550 ns ton Maximum on time 4 6 7.5 μs RDS(on) MOSFET on-resistance VIN = 2.4 V; ISW = 200 mA; TPS61040 600 1000 mΩ RDS(on) MOSFET on-resistance VIN = 2.4 V; ISW = 200 mA; TPS61041 750 1250 mΩ MOSFET leakage current VSW = 28 V 1 10 μA ILIM MOSFET current limit TPS61040 350 400 450 mA ILIM MOSFET current limit TPS61041 215 250 285 mA 28 V OUTPUT VOUT Adjustable output voltage range Vref Internal voltage reference IFB Feedback input bias current VFB = 1.3 V VFB Feedback trip point voltage 1.8 V ≤ VIN ≤ 6 V Line regulation VIN 1.233 (1) Load regulation (1) (1) 1.208 1.233 V 1 μA 1.258 V 1.8 V ≤ VIN ≤ 6 V; VOUT = 18 V; Iload = 10 mA; CFF = not connected 0.05 %/V VIN = 2.4 V; VOUT = 18 V; 0 mA ≤ IOUT ≤ 30 mA 0.15 %/mA The line and load regulation depend on the external component selection. See the application section for further information. Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 5 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 TYPICAL CHARACTERISTICS Table 2. Table of Graphs FIGURE vs Load current 1, 2, 3 η Efficiency vs Input voltage 4 IQ Quiescent current vs Input voltage and temperature 5 VFB Feedback voltage vs Temperature 6 ISW Switch current limit vs Temperature 7 ICL Switch current limit vs Supply voltage, TPS61041 8 RDS(on) RDS(on) vs Supply voltage, TPS61040 9 vs Temperature 10 vs Supply voltage 11 Line transient response 12 Load transient response 13 Start-up behavior 14 EFFICIENCY vs OUTPUT CURRENT EFFICIENCY vs LOAD CURRENT 90 90 VO = 18 V 88 88 VI = 5 V 86 86 82 80 VI = 2.4 V 78 80 78 76 74 74 72 72 1 10 IO - Output Current - mA 100 TPS61041 82 76 70 0.10 TPS61040 84 VI = 3.6 V Efficiency - % Efficiency - % 84 L = 10 µH VO = 18 V 70 0.10 1 10 IL - Load Current - mA Figure 1. 6 Submit Documentation Feedback 100 Figure 2. Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 EFFICIENCY vs LOAD CURRENT EFFICIENCY vs INPUT VOLTAGE 90 88 90 VO = 18 V 86 IO = 10 mA 86 L = 10 µH 84 IO = 5 mA 84 L = 3.3 µH 82 Efficiency - % Efficiency - % L = 10 µH VO = 18 V 88 80 78 82 80 78 76 76 74 74 72 72 70 70 0.10 1 10 IL - Load Current - mA 1 100 2 3 4 5 6 VI - Input Voltage - V Figure 3. Figure 4. TPS61040 QUIESCENT CURRENT vs INPUT VOLTAGE FEEDBACK VOLTAGE vs FREE-AIR TEMPERATIRE 40 1.24 TA = 85°C 35 VFB - Feedback Voltage - V Quiescent Current - µ A 1.238 30 TA = 27°C 25 TA = -40°C 20 15 10 1.236 VCC = 2.4 V 1.234 1.232 5 0 1.8 2.4 3 3.6 4.2 4.8 5.4 6 1.23 -40 -20 VI - Input Voltage - V Figure 5. 0 20 40 60 80 TA - Temperature - °C 100 120 Figure 6. Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 7 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 TPS61040/41 SWITCH CURRENT LIMIT vs FREE-AIR TEMPERATURE TPS61041 CURRENT LIMIT vs SUPPLY VOLTAGE 260 430 TPS61040 258 390 256 I (CL) - Current Limit - mA I (SW) - Switch Current Limit - mA 410 370 350 330 310 290 254 TA = 27°C 252 250 248 246 244 270 TPS61041 250 242 230 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 TA - Temperature - °C 240 1.8 2.4 Figure 7. I (CL) - Current Limit - mA 415 410 TA = 27°C 400 395 390 385 2.4 3 3.6 4.2 4.8 VCC - Supply Voltage - V 5.4 6 r − Static Drain-Source On-State Resistance − mΩ DS(on) 420 380 1.8 Submit Documentation Feedback 4.2 4.8 5.4 6 TPS61040/41 STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs FREE-AIR TEMPERATURE 1200 1000 TPS61041 800 TPS61040 600 400 200 0 −40 −30 −20 −10 0 10 20 30 40 50 60 70 80 90 TA − Temperature − °C Figure 9. 8 3.6 Figure 8. TPS61040 CURRENT LIMIT vs SUPPLY VOLTAGE 405 3 VCC - Supply Voltage - V Figure 10. Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 rDS(on) − Static Drain-Source On-State Resistance − mΩ www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 TPS61040/41 STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs SUPPLY VOLTAGE 1000 VO = 18 V 900 VI 2.4 V to 3.4 V 800 TPS61041 700 600 TPS61040 500 400 VO 100 mV/div 300 200 100 0 1.8 2.4 3 3.6 4.2 4.8 5.4 200 µS/div 6 VCC − Supply Voltage − V Figure 11. Figure 12. Line Transient Response VO = 18 V VO = 18 V VO 100 mA/div VO 5 V/div EN 1 V/div VO 1 mA to 10 mA II 50 mA/div 200 µS/div Figure 13. Load Transient Tresponse Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Figure 14. Start-Up Behavior Submit Documentation Feedback 9 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 APPLICATION INFORMATION INDUCTOR SELECTION, MAXIMUM LOAD CURRENT Because the PFM peak current control scheme is inherently stable, the inductor value does not affect the stability of the regulator. The selection of the inductor together with the nominal load current, input and output voltage of the application determines the switching frequency of the converter. Depending on the application, inductor values between 2.2 μH and 47 μH are recommended. The maximum inductor value is determined by the maximum on time of the switch, typically 6 μs. The peak current limit of 400 mA/250 mA (typically) should be reached within this 6-μs period for proper operation. The inductor value determines the maximum switching frequency of the converter. Therefore, select the inductor value that ensures the maximum switching frequency at the converter maximum load current is not exceeded. The maximum switching frequency is calculated by the following formula: V (V *V IN(min) OUT IN) fS max + I L V P OUT (2) Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value VIN(min) = The highest switching frequency occurs at the minimum input voltage If the selected inductor value does not exceed the maximum switching frequency of the converter, the next step is to calculate the switching frequency at the nominal load current using the following formula: 2 I (V * V ) Vd) load OUT IN fS I + 2 load I L P (3) ǒ Ǔ Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value Iload = Nominal load current Vd = Rectifier diode forward voltage (typically 0.3V) A smaller inductor value gives a higher converter switching frequency, but lowers the efficiency. The inductor value has less effect on the maximum available load current and is only of secondary order. The best way to calculate the maximum available load current under certain operating conditions is to estimate the expected converter efficiency at the maximum load current. This number can be taken out of the efficiency graphs shown in Figure 1 through Figure 4. The maximum load current can then be estimated as follows: I 2 L fS max I +h P load max 2 (V *V OUT IN) (4) Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value fSmax = Maximum switching frequency as calculated previously η = Expected converter efficiency. Typically 70% to 85% 10 Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 The maximum load current of the conveter is the current at the operation point where the coverter starts to enter the continuous conduction mode. Usually the converter should always operate in discontinuous conduction mode. Last, the selected inductor should have a saturation current that meets the maximum peak current of the converter (as calculated in the Peak Current Control section). Use the maximum value for ILIMfor this calculation. Another important inductor parameter is the dc resistance. The lower the dc resistance, the higher the efficiency of the converter. See Table 3 and the typical applications for the inductor selection. Table 3. Recommended Inductor for Typical LCD Bias Supply (see Figure 15) DEVICE TPS61040 TPS61041 INDUCTOR VALUE COMPONENT SUPPLIER COMMENTS 10 μH Sumida CR32-100 High efficiency 10 μH Sumida CDRH3D16-100 High efficiency 10 μH Murata LQH4C100K04 High efficiency 4.7 μH Sumida CDRH3D16-4R7 Small solution size 4.7 μH Murata LQH3C4R7M24 Small solution size 10 μH Murata LQH3C100K24 High efficiency Small solution size SETTING THE OUTPUT VOLTAGE The output voltage is calculated as: V OUT + 1.233 V ǒ1 ) R1 Ǔ R2 (5) For battery-powered applications, a high-impedance voltage divider should be used with a typical value for R2 of ≤200 kΩ and a maximum value for R1 of 2.2 MΩ. Smaller values might be used to reduce the noise sensitivity of the feedback pin. A feedforward capacitor across the upper feedback resistor R1 is required to provide sufficient overdrive for the error comparator. Without a feedforward capacitor, or one whose value is too small, the TPS61040/41 shows double pulses or a pulse burst instead of single pulses at the switch node (SW), causing higher output voltage ripple. If this higher output voltage ripple is acceptable, the feedforward capacitor can be left out. The lower the switching frequency of the converter, the larger the feedforward capacitor value required. A good starting point is to use a 10-pF feedforward capacitor. As a first estimation, the required value for the feedforward capacitor at the operation point can also be calculated using the following formula: 1 C + FF fS 2 p R1 20 (6) Where: R1 = Upper resistor of voltage divider fS = Switching frequency of the converter at the nominal load current (See the INDUCTOR SELECTION, MAXIMUM LOAD CURRENT section for calculating the switching frequency) CFF = Choose a value that comes closest to the result of the calculation Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 11 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 The larger the feedforward capacitor the worse the line regulation of the device. Therefore, when concern for line regulation is paramount, the selected feedforward capacitor should be as small as possible. See the LINE AND LOAD REGULATION section for more information about line and load regulation. LINE AND LOAD REGULATION The line regulation of the TPS61040/41 depends on the voltage ripple on the feedback pin. Usually a 50 mV peak-to-peak voltage ripple on the feedback pin FB gives good results. Some applications require a very tight line regulation and can only allow a small change in output voltage over a certain input voltage range. If no feedforward capacitor CFF is used across the upper resistor of the voltage feedback divider, the device has the best line regulation. Without the feedforward capacitor the output voltage ripple is higher because the TPS61040/41 shows output voltage bursts instead of single pulses on the switch pin (SW), increasing the output voltage ripple. Increasing the output capacitor value reduces the output voltage ripple. If a larger output capacitor value is not an option, a feedforward capacitor CFF can be used as described in the previous section. The use of a feedforward capacitor increases the amount of voltage ripple present on the feedback pin (FB). The greater the voltage ripple on the feedback pin (≥50 mV), the worse the line regulation. There are two ways to improve the line regulation further: 1. Use a smaller inductor value to increase the switching frequency which will lower the output voltage ripple, as well as the voltage ripple on the feedback pin. 2. Add a small capacitor from the feedback pin (FB) to ground to reduce the voltage ripple on the feedback pin down to 50 mV again. As a starting point, the same capacitor value as selected for the feedforward capacitor CFF can be used. OUTPUT CAPACITOR SELECTION For best output voltage filtering, a low ESR output capacitor is recommended. Ceramic capacitors have a low ESR value but tantalum capacitors can be used as well, depending on the application. Assuming the converter does not show double pulses or pulse bursts on the switch node (SW), the output voltage ripple can be calculated as: I DV out + out Cout ǒ Ǔ I L 1 P – fS(Iout) Vout ) Vd–Vin )I P ESR (7) where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value Iout = Nominal load current fS (Iout) = Switching frequency at the nominal load current as calculated previously Vd = Rectifier diode forward voltage (typically 0.3 V) Cout = Selected output capacitor ESR = Output capacitor ESR value See Table 4 and the typical applications section for choosing the output capacitor. Table 4. Recommended Input and Output Capacitors DEVICE TPS61040/41 12 CAPACITOR VOLTAGE RATING COMPONENT SUPPLIER COMMENTS 4.7 μF/X5R/0805 6.3 V Tayo Yuden JMK212BY475MG CIN/COUT 10 μF/X5R/0805 6.3 V Tayo Yuden JMK212BJ106MG CIN/COUT 1 μF/X7R/1206 25 V Tayo Yuden TMK316BJ105KL COUT 1 μF/X5R/1206 35 V Tayo Yuden GMK316BJ105KL COUT 4.7 μF/X5R/1210 25 V Tayo Yuden TMK325BJ475MG COUT Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 INPUT CAPACITOR SELECTION For good input voltage filtering, low ESR ceramic capacitors are recommended. A 4.7 μF ceramic input capacitor is sufficient for most of the applications. For better input voltage filtering this value can be increased. See Table 4 and typical applications for input capacitor recommendations. DIODE SELECTION To achieve high efficiency a Schottky diode should be used. The current rating of the diode should meet the peak current rating of the converter as it is calculated in the Peak Current Control section. Use the maximum value for ILIM for this calculation. See Table 5 and the typical applications for the selection of the Schottky diode. Table 5. Recommended Schottky Diode for Typical LCD Bias Supply (see Figure 15) DEVICE REVERSE VOLTAGE COMPONENT SUPPLIER 30 V ON Semiconductor MBR0530 TPS61040/41 20 V ON Semiconductor MBR0520 20 V ON Semiconductor MBRM120L 30 V Toshiba CRS02 COMMENTS High efficiency LAYOUT CONSIDERATIONS Typical for all switching power supplies, the layout is an important step in the design; especially at high peak currents and switching frequencies. If the layout is not carefully done, the regulator might show noise problems and duty cycle jitter. The input capacitor should be placed as close as possible to the input pin for good input voltage filtering. The inductor and diode should be placed as close as possible to the switch pin to minimize the noise coupling into other circuits. Because the feedback pin and network is a high-impedance circuit, the feedback network should be routed away from the inductor. The feedback pin and feedback network should be shielded with a ground plane or trace to minimize noise coupling into this circuit. Wide traces should be used for connections in bold as shown in Figure 15. A star ground connection or ground plane minimizes ground shifts and noise. D1 L1 VO VIN VIN SW CFF R1 CO FB CIN EN GND R2 Figure 15. Layout Diagram Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 13 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 L1 10 µH VIN 1.8 V to 6 V D1 VOUT 18 V TPS61040 VIN CFF 22 pF R1 2.2 MW SW C2 1 µF FB C1 4.7 µF EN GND L1: D1: C1: C2: R2 160 kW Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 16. LCD Bias Supply L1 10 µH D1 VO 18 V TPS61040 VIN 1.8 V to 6 V VIN CFF 22 pF R1 2.2 MW SW C2 1 µF FB C1 4.7 µF EN GND DAC or Analog Voltage 0 V = 25 V 1.233 V = 18 V R2 160 kW L1: D1: C1: C2: Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden GMK316BJ105KL Figure 17. LCD Bias Supply With Adjustable Output Voltage R3 200 kW VIN 1.8 V to 6 V L1 10 µH TPS61040 VIN C1 4.7 µF SW FB EN GND BC857C D1 VOUT 18 V / 10 mA R1 2.2 MW CFF 22 pF C2 1 µF C3 0.1 µF (Optional) R2 160 kW L1: D1: C1: C2: Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 18. LCD Bias Supply With Load Disconnect 14 Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 D3 V2 = -10 V/15 mA D2 C4 4.7 µF C3 1 µF L1 6.8 µH D1 V1 = 10 V/15 mA TPS61040 VIN VIN = 2.7 V to 5 V SW R1 1.5 MW CFF 22 pF C2 1 µF FB C1 4.7 µF EN GND L1: D1, D2, D3: C1: C2, C3, C4: R2 210 kW Murata LQH4C6R8M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden EMK316BJ105KF Figure 19. Positive and Negative Output LCD Bias Supply L1 6.8 µH D1 VO = 12 V/35 mA TPS61040 VIN 3.3 V C1 10 µF VIN R1 1.8 MW SW CFF 4.7 pF C2 4.7 µF FB EN GND L1: D1: C1: C2: R2 205 kW Murata LQH4C6R8M04 Motorola MBR0530 Tayo Yuden JMK212BJ106MG Tayo Yuden EMK316BJ475ML Figure 20. Standard 3.3-V to 12-V Supply D1 3.3 µH 5 V/45 mA TPS61040 1.8 V to 4 V VIN R1 620 kW SW FB C1 4.7 µF EN R2 200 kW GND CFF 3.3 pF C2 4.7 µF L1: D1: C1, C2: Murata LQH4C3R3M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Figure 21. Dual Battery Cell to 5-V/50-mA Conversion Efficiency Approx. Equals 84% at VIN = 2.4 V to Vo = 5 V/45 mA Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 15 TPS61040 TPS61041 www.ti.com SLVS413C – OCTOBER 2002 – REVISED AUGUST 2007 L1 10 µH VCC = 2.7 V to 6 V VIN D1 SW C1 4.7 µF D2 24 V (Optional) FB EN PWM 100 Hz to 500 Hz C2 1 µF GND L1: D1: C1: C2: RS 82 Ω Murata LQH4C100K04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 22. White LED Supply With Adjustable Brightness Control Using a PWM Signal on the Enable Pin, Efficiency Approx. Equals 86% at VIN = 3 V, ILED = 15 mA L1 10 µH VCC = 2.7 V to 6 V C1 4.7 µF VIN SW D2 24 V (Optional) C2† 100 nF FB EN R1 120 kW GND Analog Brightness Control 3.3 V≅ Led Off 0 V≅ Iled = 20 mA A. D1 MBRM120L RS 110 W R2 160 kW L1: D1: C1: C2: Murata LQH4C3R3M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Standard Ceramic Capacitor A smaller output capacitor value for C2 causes a larger LED ripple. Figure 23. White LED Supply With Adjustable Brightness Control Using an Analog Signal on the Feedback Pin 16 Submit Documentation Feedback Copyright © 2002–2007, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 PACKAGE OPTION ADDENDUM www.ti.com 15-Oct-2007 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TPS61040DBVR ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DBVRG4 ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DRVR PREVIEW SON DRV 6 3000 TPS61041DBVR ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DBVRG4 ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DRVR PREVIEW SON DRV 5 3000 TBD Call TI Call TI TPS61041DRVT PREVIEW SON DRV 5 250 TBD Call TI Call TI TBD Lead/Ball Finish Call TI MSL Peak Temp (3) Call TI (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 5-Oct-2007 TAPE AND REEL BOX INFORMATION Device Package Pins Site Reel Diameter (mm) Reel Width (mm) A0 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant TPS61040DBVR DBV 5 SITE 48 179 8 3.2 3.2 1.4 4 8 Q3 TPS61041DBVR DBV 5 SITE 48 179 8 3.2 3.2 1.4 4 8 Q3 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 5-Oct-2007 Device Package Pins Site Length (mm) Width (mm) Height (mm) TPS61040DBVR DBV 5 SITE 48 195.0 200.0 45.0 TPS61041DBVR DBV 5 SITE 48 195.0 200.0 45.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. All products are sold subject to TI’s terms and conditions of sale supplied at the time of order acknowledgment. TI warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are used to the extent TI deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. TI assumes no liability for applications assistance or customer product design. Customers are responsible for their products and applications using TI components. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards. TI does not warrant or represent that any license, either express or implied, is granted under any TI patent right, copyright, mask work right, or other TI intellectual property right relating to any combination, machine, or process in which TI products or services are used. Information published by TI regarding third-party products or services does not constitute a license from TI to use such products or services or a warranty or endorsement thereof. Use of such information may require a license from a third party under the patents or other intellectual property of the third party, or a license from TI under the patents or other intellectual property of TI. Reproduction of TI information in TI data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction of this information with alteration is an unfair and deceptive business practice. TI is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. Resale of TI products or services with statements different from or beyond the parameters stated by TI for that product or service voids all express and any implied warranties for the associated TI product or service and is an unfair and deceptive business practice. TI is not responsible or liable for any such statements. TI products are not authorized for use in safety-critical applications (such as life support) where a failure of the TI product would reasonably be expected to cause severe personal injury or death, unless officers of the parties have executed an agreement specifically governing such use. Buyers represent that they have all necessary expertise in the safety and regulatory ramifications of their applications, and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of TI products in such safety-critical applications, notwithstanding any applications-related information or support that may be provided by TI. Further, Buyers must fully indemnify TI and its representatives against any damages arising out of the use of TI products in such safety-critical applications. TI products are neither designed nor intended for use in military/aerospace applications or environments unless the TI products are specifically designated by TI as military-grade or "enhanced plastic." Only products designated by TI as military-grade meet military specifications. Buyers acknowledge and agree that any such use of TI products which TI has not designated as military-grade is solely at the Buyer's risk, and that they are solely responsible for compliance with all legal and regulatory requirements in connection with such use. TI products are neither designed nor intended for use in automotive applications or environments unless the specific TI products are designated by TI as compliant with ISO/TS 16949 requirements. Buyers acknowledge and agree that, if they use any non-designated products in automotive applications, TI will not be responsible for any failure to meet such requirements. Following are URLs where you can obtain information on other Texas Instruments products and application solutions: Products Applications Amplifiers amplifier.ti.com Audio www.ti.com/audio Data Converters dataconverter.ti.com Automotive www.ti.com/automotive DSP dsp.ti.com Broadband www.ti.com/broadband Interface interface.ti.com Digital Control www.ti.com/digitalcontrol Logic logic.ti.com Military www.ti.com/military Power Mgmt power.ti.com Optical Networking www.ti.com/opticalnetwork Microcontrollers microcontroller.ti.com Security www.ti.com/security RFID www.ti-rfid.com Telephony www.ti.com/telephony Low Power Wireless www.ti.com/lpw Video & Imaging www.ti.com/video Wireless www.ti.com/wireless Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2007, Texas Instruments Incorporated