HV302 HV312 __________________________________________________________________________________________________________________ Initial Release Sequencing Hotswap Controllers (Negative Supply Rail) Features General Description -10V to 90V or +10V to +90V Operation Four PWRGD Flags with Programmable Delays Integrated “normally-on” Gate Clamp eliminates components UV/OV Lock Out & Power-On-Reset (POR) for Debouncing Sense resistor programmed Circuit Breaker & Servo Limit Programmable Circuit Breaker Delay Inrush control using either: Servo or Feedback Capacitor Feedback to RAMP pin saves gate protection components 100ms Start Up Timeout Protection for Output Overload Programmable Inrush Current di/dt Control Programmable Auto-Retry (tens of seconds if desired) Auto-Retry or Latched Operation Application solution for input voltage step (diode “ORing”) Enable through Open Drain interface to UV or OV Low Power, 0.6mA Active Mode, 0.4mA Sleep Mode Small SOIC-14 Package The HV302 and HV312 Hotswap Controllers perform current limiting, circuit breaker protection, over and under voltage detection power management functions during insertion of cards or modules into live backplanes and connectors. They may be used in systems where active control is implemented in the negative lead of supplies ranging from -10V to -90V or +10V to +90V. During initial power application the external pass device is held off by a “normally-on” circuit that clamps its gate low. Thereafter UV/OV and power-on-reset work together to suppress gate turn on due to contact bounce. When stable connection has been established for the duration of a programmed time delay, the inrush current is controlled and limited to a programmed level using one of two possible methods; servo mode or drain to ramp feedback capacitor mode. When charging of the load capacitor is completed, the open drain PWRGD-A flag is asserted. Open drain PWRGD-B, PWRGD-C and PWRGD-D flags are asserted sequentially after the expiration of their respective programmed time delays. Thereafter it transitions to a low power sleep mode and continues to monitor current and input voltage. If full charging of the load capacitor is not achieved within 100ms or the circuit breaker is tripped at any time, the external pass device is turned off and all four PWRGD flags are reset to the inactive state. Thereafter a programmable auto-retry timer will hold the pass device off to allow it to cool before resetting and initiating autoretry. The auto-retry can be disabled using a single resistor if desired. Applications -48V Telecom and Networking -24V Cellular and Fixed Wireless Systems -24V PBX Systems Power Over LAN (IEEE802.3) Distributed Power Systems Power Supply Control +48V Servers and SANs Hotswap Control of Diode ORed Multiple Power Sources Cooling Fan Systems Typical Application Circuit and Waveforms GND 14 ________ PWRGD-D / PWRGD-D ________ PWRGD-C /PWRGD-C ________ PWRGD-B / PWRGD-B ________ PWRGD-A / PWRGD-A VDD R1 487k 6 UV R2 6.81k 5 OV 1 ___ EN / EN 2 DC/DC PWM CONVERTER 3 4 ___ EN / EN HV302 / HV312 R3 9.76k Cload DC/DC PWM CONVERTER -12V COM +12V COM -48V TB 11 TC 12 TD RAMP VEE 10 7 13 SENSE 8 GATE 9 100uF ___ EN / EN DC/DC PWM CONVERTER RTB RTC RTD C1 10nF NOTES: 1. 2. 3. 4. Under Voltage Shutdown (UV) set to 35V. Over Voltage Shutdown (OV) set to 65V. Current Limit set to -1A. Circuit Breaker set to 8A. C2 0.75nF R4 0.0125 Q1 IRF530 ___ EN / EN DC/DC PWM CONVERTER +5V COM +3.3V COM 1 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Absolute Maximum Ratings Ordering Information VEE reference to VDD pin VPWRGD referenced to VEE Voltage VUV and VOV referenced to VEE Voltage Operating Ambient Temperature Operating Junction Temperature Storage Temperature Range Active State of Power Good Flags HIGH LOW +0.3V to -100V -0.3V to +100V -0.3V to +12V -40°C to +85°C -40°C to +125°C -65°C to +150°C Electrical Characteristics (-10V Symbol VIN -90V, -40°C Parameter Min TA Package Options 14 Pin SOIC HV302NG HV312NG +85°C unless otherwise noted) Typ Max Units Conditions 600 400 -10 700 450 µA µA VEE = -48V, Mode = Limiting VEE = -48V, Mode = Sleep Low to High Transition High to Low Transition 1.0 V V mV nA V V mV nA mV mV VUV = VEE + 1.9V, VOV = VEE + 0.5V VUV = VEE + 1.9V, VOV = VEE + 0.5V V VUV = VEE + 1.9V, VOV = VEE + 0.5V VUV = VEE + 1.9V, VOV = VEE + 0.5V VUV = VEE, VOV = VEE + 0.5V Supply (Referenced to VDD pin) VEE IEE IEE Supply Voltage Supply Current Sleep Mode Supply Current -90 V OV and UV Control VUVH VUVL VUVHY IUV VOVH VOVL VOVHY IOV (Referenced to VEE pin) UV High Threshold UV Low Threshold UV Hysteresis UV Input Current OV High Threshold OV Low Threshold OV Hysteresis OV Input Current 1.26 1.16 100 1.0 1.26 1.16 100 VUV = VEE + 1.9V Low to High Transition High to Low Transition VOV = VEE + 0.5V Current Limit VSENSE-CL VSENSE-CB (Referenced to VEE pin) Current Limit Threshold Voltage Circuit Breaker Current Limit Threshold Voltage 40 80 50 100 60 120 8.5 500 40 10 12 Gate Drive Output VGATE IGATEUP IGATEDOWN (Referenced to VEE pin) Maximum Gate Drive Voltage Gate Drive Pull-Up Current Gate Drive Pull-Down Current Ramp Timing Control IRAMP tPOR tRISE tLIMIT tPWRGD-A tPWRGD-B tPWRGD-B tPWRGD-C tPWRGD-C tPWRGD-D tPWRGD-D VRAMP tSTARTLIMIT tCBTRIP tAUTO µA mA - Test Conditions: CLOAD=100µF, CRAMP=10nF, VUV = VEE + 1.9V, VOV = VEE + 0.5V, External MOSFET is IRF530* Ramp Pin Output Current 10 VSENSE = 0V µA Time from UV to Gate Turn On 2.0 ms (See Note 1) Time from Gate Turn On to VSENSE Limit 400 µs Duration of Current Limit Mode 5.0 ms Time from Current Limit to PWRGD-A 5.0 ms Maximum Time from PWRGD-A to PWRGD-B 150 200 250 ms RTB = 120kΩ Minimum Time from PWRGD-A to PWRGD-B 3.0 5.0 8.0 ms RTB = 3kΩ Maximum Time from PWRGD-B to PWRGD-C 150 200 250 ms RTC = 120kΩ Minimum Time from PWRGD-B to PWRGD-C 3.0 5.0 8.0 ms RTC = 3kΩ Maximum Time from PWRGD-C to PWRGD-D 150 200 250 ms RTD = 120kΩ Minimum Time from PWRGD-C to PWRGD-D 3.0 5.0 8.0 ms RTD = 3kΩ Voltage on Ramp Pin in Current Limit Mode 3.6 V (See Note 2) Start up Time Limit 80 100 120 ms Circuit Breaker Delay Time 2.0 5.0 May be extended by external RC circuit µs Automatic Retry Delay 16 s 2 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com Power Good Outputs VPWRGD-x(hi) VPWRGD-x(lo) IPWRGD-x(lk) (Referenced to VEE pin) Power Good Pin Breakdown Voltage Power Good Pin Output Low Voltage Maximum Leakage Current 90 0.5 <1.0 V V 0.8 10 µA 500 500 ns ns PWRGD-x = HI Z IPWRGD = 1mA, PWRGD-x = LOW VPWRGD = 90V, PWRGD-x = HI Z Dynamic Characteristics tGATEHLOV tGATEHLUV OV Comparator Transition UV Comparator Transition Note 1: This timing depends on the threshold voltage of the external N-Channel MOSFET. The higher its threshold is, the longer this timing. Note 2: This voltage depends on the characteristics of the external N-Channel MOSFET. Vto = 3V for an IRF530. *IRF530 is a registered trademark of International Rectifier. Pinout Pin Description PWRGD-D (HV302) ________ PWRGD-D (HV312) 1 PWRGD-C (HV302) ________ PWRGD-C (HV312) 2 13 TD PWRGD-B (HV302) ________ PWRGD-B (HV312) 3 12 TC PWRGD-A (HV302) ________ PWRGD-A (HV312) 4 11 TB OV 5 10 RAMP UV 6 9 GATE VEE 7 14 8 PWRGD-D – This Power Good Output Pin is held inactive on initial power application and goes active a programmed time delay after PWRGD-C goes active. VDD PWRGD-C – This Power Good Output Pin is held inactive on initial power application and goes active a programmed time delay after PWRGD-B goes active. PWRGD-B – This Power Good Output Pin is held inactive on initial power application and goes active a programmed time delay after PWRGD-A goes active. PWRGD-A – This Power Good Output Pin is held inactive on initial power application and goes active when the external MOSFET is fully turned on. OV – This Over Voltage (OV) sense pin, when raised above its high threshold will immediately cause the GATE pin to be pulled low. The GATE pin will remain low until the voltage on this pin falls below the low threshold limit, initiating a new start-up cycle. UV – This Under Voltage (UV) sense pin, when below its low threshold limit will immediately cause the GATE pin to be pulled low. The GATE pin will remain low until the voltage on this pin rises above the high threshold limit, initiating a new start-up cycle. SENSE VEE – This pin is the negative terminal of the power supply input to the circuit. PWRGD Logic Model HV302 HV312 Condition INACTIVE (Not Ready) ACTIVE (Ready) INACTIVE (Not Ready) ACTIVE (Ready) VDD – This pin is the positive terminal of the power supply input to the circuit. PWRGD-A/B/C/D 0 VEE 1 HI Z 1 HI Z 0 VEE TD – The resistor connected from this pin to VEE pin sets the time delay from PWRGD-C going active to PWRGD-D going active. TC – The resistor connected from this pin to VEE pin sets the time delay from PWRGD-B going active to PWRGD-C going active. TB – The resistor connected from this pin to VEE pin sets the time delay from PWRGD-A going active to PWRGD-B going active. RAMP – This pin provides a current output so that a timing ramp voltage is generated when a capacitor is connected. GATE – This is the Gate Driver Output for the external N-Channel MOSFET. SENSE – The current sense resistor connected from this pin to VEE Pin programs the servo control current limit and the circuit breaker trip limit. 3 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Functional Block Diagram Vint VDD Internal Supply Regulator PWRGD-D UVLO and POR Band Gap Reference PWRGD-C Vbg PWRGD-B Programmable Timer UV LOGIC C Vbg OV PWRGD-A 555 type Auto-Retry Timer C Vint 10uA Latch High & Sleep Vint-1.2V Transconductor C 100mV C 2Vbg Transconductor 1:2 Mirror gm Selector Switch Buffer Circuit Breaker gm Selector Switch 5k VEE 5k Clamp Mechanism SENSE RAMP GATE TB TC TD Functional Description Insertion into Hot Backplanes In Servo Mode operation, assuming the UV and OV limits are satisfied and while continuing to hold the PWRGD flags inactive and the external MOSFET GATE voltage low, the current source feeding the RAMP pin is turned on. The external ramp capacitor connected to it begins to charge, thus starting an initial time delay determined by the value of the capacitor and the 2Vbg threshold voltage of the RAMP pin. During this time if the OV or UV limits are exceeded, an immediate reset occurs and the capacitor connected to the RAMP pin is discharged. Telecom, Networking, SAN and Server applications require the ability to insert and remove circuit cards from systems without powering down the entire system. All circuit cards have some filter capacitance on the power rails, which is especially true in circuit cards or network terminal equipment utilizing distributed power systems. The insertion can result in high inrush currents that can cause damage to connector and circuit cards and may result in unacceptable disturbances on the system backplane power rails. The HV302 and HV312 are designed to facilitate the insertion of these circuit cards or connection of terminal equipment by eliminating these inrush currents and powering up these circuits in a controlled manner after full connector insertion has been achieved When the voltage on the RAMP pin exceeds the 2Vbg threshold voltage, the gate drive circuit begins to apply voltage to the gate of the external MOSFET, which begins to turn on when its gate threshold voltage is reached. The resulting output current generates a voltage drop on the sense resistor connected between the SENSE and VEE pins, causing a decrease in the available current charging the capacitor on the RAMP pin. This continuous feedback mechanism allows the output current to rise inverse exponentially over a period of a few hundred microseconds to the sense resistor programmed current limit set point. Description of Operation During initial power application, a “normally-on” circuit holds off the external MOSFET, preventing an input glitch while an integrated regulator establishes an internal operating voltage of approximately 10V. Until the proper internal voltage is achieved all circuits are held reset, the PWRGD flags are inactive and the gate to source voltage of the external MOSFET is clamped low. When the voltage drop on the sense resistor reaches 50mV the RAMP pin current is reduced to zero and the voltage on the RAMP pin will be fixed, indicating that the circuit is in current limit mode. Depending on the value of the load capacitor and the programmed current limit, charging may continue for some time, but may not exceed a nominal 100ms preset time limit. Once the load capacitor has been charged, the output current will drop, reducing the voltage on the SENSE pin, which in turn will increase the RAMP pin current, thus causing the voltage on the capacitor connected to the RAMP pin to continue rising, thereby providing yet another programmed delay. Once the internal under voltage lock out (UVLO) has been satisfied, the circuit checks the input supply under voltage (UV) and over voltage (OV) sense circuits to ensure that the input voltage is within programmed limits. These limits are determined by the selected values of resistors R1, R2 and R3, which form a voltage divider. 4 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Functional Description - continued In Feedback Capacitor Mode operation, assuming the UV and OV limits are satisfied and while continuing to hold the PWRGD flags inactive and the external MOSFET GATE voltage low, the current source feeding the RAMP pin is turned on. The external ramp capacitor (CRAMP) begins to charge and the feedback capacitor (CFB) begins to discharge, thus starting an initial time delay determined by the equivalent value of the capacitors and the 2Vbg threshold voltage of the RAMP pin. During this time if the OV or UV limits are exceeded, an immediate reset occurs, the ramp capacitor is discharged and the feedback capacitor is recharged. Whether operating in Servo Mode or Feedback Capacitor Mode, when the ramp voltage is within 1.2V of the regulated internal supply voltage, the controller will force the GATE terminal to a nominal 10V, the PWRGD-A pin will change to an active state and the Circuit Breaker is enabled. PWRGD-B will change to an active state a programmed delay time after PWRGD-A went active, PWRGD-C will change to an active state a programmed delay time after PWRGD-B went active, PWRGD-D will change to an active state a programmed delay time after PWRGD-C went active and the circuit transitions to a low power sleep mode. While in sleep mode the circuit continues to monitor the current and the OV and UV status. When the voltage on the RAMP pin exceeds the 2Vbg threshold voltage, the gate drive circuit begins to apply voltage to the gate of the external MOSFET, which begins to turn on when its gate threshold voltage is reached. However, the source current from the RAMP pin limits the dv/dt of the feedback capacitor (CFB) which, in turn, programs the inrush current limit (ICL) in accordance with the relationship ICL= IRAMP x CLOAD/CFB and thus the dv/dt of the load capacitor. At this point essentially all available current from the RAMP pin flows into the feedback capacitor, thus the voltage on the ramp capacitor and the RAMP pin remains essentially constant, thereby limiting and controlling the gate voltage of the external MOSFET (See Programming Current Limit and Circuit Breaker in Design Information section). When the load capacitor is fully charged the current flowing into the feedback capacitor is reduced and the voltage drop across the MOSFET essentially drops to zero, effectively connecting the feedback capacitor in parallel with the ramp capacitor. Now the current from the RAMP pin flows into the parallel-connected capacitors and the voltage on the RAMP pin begins to rise, thereby providing yet another programmed delay. When the voltage on the SENSE pin rises to 100mV, indicating an over current condition, the circuit breaker will trip in less than 5µs. This time may be extended by the addition of external components. If due to output overload conditions during startup full charging of the load is not achieved within 100ms or a load fault occurs at any time the circuit breaker is tripped, the MOSFET is turned off by pulling down the GATE to VEE and all four PWRGD flags are reset. Thereafter an auto-retry timer, programmed by the capacitor connected to the RAMP pin, will hold the pass device off to allow it to cool before resetting and restarting. The auto-retry can be disabled using a single resistor if desired (See Auto-Retry and Auto-Retry Disable in Design Information section). At any time during the start up cycle or thereafter, crossing the UV and OV limits (including hysteresis) will cause an immediate reset of all internal circuitry. When the input supply voltage returns to a value within the programmed UV and OV limits a new start up sequence will be immediately initiated. 5 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Design Information Programming Under and Over Voltage Shut Down Under Voltage/Over Voltage Operation The UV and OV pins are connected to comparators with nominal 1.21V thresholds and 100mV of hysteresis (1.21V ± 50mV). They are used to detect under voltage and over voltage conditions at the input to the circuit. Whenever the OV pin rises above its high threshold (1.26V) or the UV pin falls below its low threshold (1.16V) the GATE voltage is immediately pulled low, the PWRGD pin changes to its inactive state and the external capacitor connected to the RAMP pin is discharged. Calculations can be based on either the desired input voltage operating limits or the input voltage shutdown limits. In the following equations the shutdown limits are assumed. From the calculated resistor values the OV and UV start up threshold voltages can be calculated as follows: The under voltage and over voltage shut down thresholds can be programmed by means of the three resistor divider formed by R1, R2 and R3. Since the input currents on the UV and OV pins are negligible the resistor values may be calculated as follows: R2 + R3 R1 + R2 + R3 R3 OVOFF = VOVH = 1.26 = VEEOV(off) × R1 + R2 + R3 Where VEEUV(off) and VEEOV(off) are Under & Over Voltage Shut Down Threshold points. UVON = VUVH = 1.26 = VEEUV(on) × R2 + R3 R1 + R2 + R3 OVON = VOVL = 1.16 = VEEOV(on) × R3 R1 + R2 + R3 UVOFF = VUVL = 1.16 = VEEUV(off) × Where VEEUV(on) and VEEOV(on) are Under & Over Voltage Start Up Threshold points. Then If we select a divider current of 100µA at a nominal operating input voltage of 50 Volts then 50V R1 + R2 + R3 = = 500kΩ 100uA From the second equation for an OV shut down threshold of 65V the value of R3 may be calculated. OVOFF R3 = 1.26 × 500KΩ = 9.69kΩ 65 The closest 1% value is 9.76kΩ VEEUV(on) = 1.26 × 487kΩ + 6.81kΩ + 9.76kΩ = 38.29V 6.81kΩ + 9.76kΩ VEEOV(on) = 1.16 × R1 + R2 + R3 R3 VEEOV(on) = 1.16 × 487kΩ + 6.81kΩ + 9.76kΩ = 59.85V 9.76kΩ Therefore, the circuit will start when the input supply voltage is in the range of 38.29V to 59.85V. From the first equation for a UV shut down threshold of 35V the value of R2 can be calculated. R2 = R1 + R2 + R3 R2 + R3 And 65 × R3 = 1.26 = 500kΩ UVOFF = 1.16 = VEEUV(on) = 1.26 × 35 × (R2 + R3) 500KΩ 1.16 × 500kΩ − 9.76kΩ = 6.81kΩ 35 The closest 1% value is 6.81kΩ Then R1 = 500KΩ − R2 − R3 = 483kΩ The closest 1% value is 487kΩ 6 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Design Information- continued Calculate C2 (feedback capacitor) discharge current Programming Current Limit and Circuit Breaker IC2 = 10µA − ISINK = 10µA − 2.5µA = 7.5µA Feedback Capacitor Mode Operation In this operating mode the circuit breaker trip current and the inrush current limit can be independently programmed. In fact the circuit breaker can be completely disabled by setting RSENSE = 0Ω. If Auto-Retry is disabled an adjustment must be made to IC2 IAUTO = The circuit breaker will trip in less than 5µs when the voltage on the SENSE pin is raised 100mV above the VEE pin and the value of the sense resistor may be calculated from the following equation: R SENSE = Where Vt is the maximum threshold voltage of the MOSFET. Therefore, the adjusted value of IC2 is: VSENSE-CB 100mV = ICB ICB IC2 = 10µA − ISINK − IAUTO For an 8A circuit breaker: R SENSE = Vt 4V = = 1.6µA RDISABLE 2.5MΩ IC2 = 10µA − 2.5µA − 1.6µA = 5.9µA 100mV = 12.5mΩ 8A In this example we assume that Auto-Retry is enabled and therefore use IC2 = 7.5µA. The power rating of the sense resistor must be greater than or equal to ICB x VSENSE-CB. dv dv and ICL = CLOAD × dt dt Since VIN is fixed and VRAMP is constant during limiting, then dv dv across CLOAD = across C2 as they share a common node dt dt and their other terminals are at fixed voltages during inrush current I I I × CLOAD limiting. Therefore, C2 = CL or C2 = C2 . C2 CLOAD ICL As previously calculated and by conservation of charge on RAMP node IC2=7.5µA based on the chosen inrush current limit of ICL=1A. Given that CLOAD=100µF the required value for C2 can be calculated. The following diagrams depict the equivalent circuitry to clarify the feedback capacitor operation for programming the inrush current limit. Note that IC2 = C2 × Therefore C2 = IC2 × CLOAD 7.5µA × 100µF = = 0.75nF ICL 1A Note that during initial power application the RAMP pin is voltage protected by the capacitive AC voltage divider consisting of CLOAD, C2 and CRAMP and the GATE pin is internally clamped. Servo Control Mode Operation The circuit breaker will trip in less than 5µs when the voltage on the SENSE pin is raised 100mV above the VEE pin and the value of the sense resistor may be calculated from the following equation: R SENSE = The inrush current limit may be programmed as follows: For a 2A circuit breaker: Choose inrush current limit, for example ICL = 1A Calculate ISINK = VSENSE-CB 100mV = ICB ICB R SENSE = ICL × R SENSE 1A × 12.5m Ω = 2.5µA = 5kΩ 5kΩ 100mV = 50mΩ 2A The power rating of the sense resistor must be greater than or equal to ICB x VSENSE-CB. If the Circuit Breaker function is disabled by setting RSENSE = 0Ω, then ISINK = 0A. However, in this example we assume that the Circuit Breaker function is enabled and therefore use ISINK = 2.5µA. 7 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Design Information- continued The timing functions are defined by the following equations: The inrush current limit can be calculated as follows: ICL = VSENSE-CL 50mV = R SENSE R SENSE Thus the inrush current limit for a 2A circuit breaker: ICL 50mV = = 1A 50mΩ t START = 2.4 CRAMP IRAMP t TH = VGS( th ) CRAMP IRAMP t POR = t START + t TH Compensation components from gate to source of the external MOSFET may be required to reduce peaking of the inrush current. t RISE ≈ CRAMP I R gfs RAMP − SENSE 0 . 9 I RFB LIMIT t LIMIT ≈ VIN CLOAD ILIMIT ( t PWRGD − A = VINT − VGS(LIMIT ) − 1.2 ) CI RAMP RAMP These equations assume that the load is purely capacitive and the following definitions apply. CRAMP is the external capacitor connected to the RAMP pin. IRAMP is the output current from the RAMP pin, nominally 10µA, when the voltage drop on RSENSE resistor is zero. Compensation can be accomplished as follows: 1. Start with a 2nF capacitor from gate to source. 2. Increase capacitor value up to 10nF if needed. 3. If needed, add a 1kΩ resistor in series with the above capacitor. VINT is the internally regulated supply voltage and can range from 9V to 11V. VGS(th) is the gate threshold voltage of the external pass transistor and may be obtained from its datasheet. Servo Mode Timing VGS(limit) is the external pass transistor gate-source voltage required to obtain the limit current. It is dependent on the pass transistor’s characteristics and may be obtained from the transfer characteristics on the transistor datasheet. gfs is the transconductance of the external pass transistor and may be obtained from its datasheet. RFB is the internal feedback resistor and is nominally 5KΩ. ILIMIT is the load current when the voltage drop on RSENSE resistor is 50mV. These equations may be used to calculate the minimum value of CRAMP for the most critical system performance characteristics. For maximum contact bounce duration protection choose a value for tPOR and use the following equation: CRAMP = t POR × IRAMP 2.4 + VGS(limit ) If control of PWRGD active delay is the critical system parameter, then choose a value for tPWRGD-A and use the following equation: CRAMP = 8 t PWRGD − A × IRAMP VINT − VGS(limit ) − 1.2 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Design Information - continued The following waveforms demonstrate the sequencing of the PWRGD flags. These results were obtained with RTB = 120kΩ, RTC = 60kΩ and RTD = 3kΩ Start up Overload Protection Start up must be achieved within a nominal 100ms as indicated by the PWRGD-A pin transition to the active state or the circuit will reset and an Auto-Retry will initiate. If there is an output overload or short circuit during start up, the circuit will be in current limit mode for the 100ms time limit (in servo mode). In feedback capacitor mode the circuit breaker will shutdown the MOSFET before 100ms. Circuit Breaker Delay The circuit breaker will trip in less than 5µs when the voltage on the SENSE pin reaches a nominal 100mV. A resistor in series with the SENSE pin and a capacitor connected between the SENSE and VEE pins may be added to delay the rate of voltage rise on the SENSE pin, thus permitting a current overshoot and delaying Circuit Breaker activation. This method is particularly useful when operating in Feedback Capacitor Mode. However, in Servo Mode operation it will result in a current limit leading edge overshoot. Auto-Retry and Auto-Retry Disable The Auto-Retry delay time is directly proportional to the capacitance at the RAMP pin. Auto-Retry sequence is activated whenever the 100ms timeout is reached during start up or the Circuit Breaker is tripped. The value of the resistors determines the capacitor charging and discharging current of a triangle wave oscillator. The oscillator output is fed to an 8-bit counter to generate the desired time delay. The respective delay time is defined by the following equation: Auto-Retry can be approximated as a 555-timer with 2.5µA charge up and charge down currents through 8V, to a count of 256. 255 × 2 × C OSC × VPP ICD t TX = and ICD = Where Therefore, t Auto−Re try = 2 × 8 × 256 × CRAMP 2.5µA For CRAMP = 10nF t Auto−Re try = 2 × 8 × 256 × 10nF = 16.4s 2.5µA Vbg 4R TX tTX = Delay Time between respective PWRGD flags COSC = 120pF (Internal oscillator capacitor) VPP = 8.2V (Peak-to-Peak voltage swing of oscillator) ICD = Charge and Discharge current of oscillator Vbg = 1.2V (Internal Band Gap Reference) RTX = Programming resistor at TB, TC or TD pin Combining the above two equations and solving for RTX yields: R TX = Due to the 2.5µA maximum charge current a resistor which draws more than 2.5µA below 8V will disable Auto-Retry. Try to keep this resistor as big as possible, e.g. 2.5MΩ. For most MOSFETs with maximum Vt of 4V, this will vary the 10µA RAMP current source by 4V = 1.6µA only 2.5MΩ B bg × t TX 2040 × CPP × VPP = 1.2V × t TX 2040 × 120pF × 8.2V R TX = 0.6 × 10 6 × t TX For a delay time of 200ms we get: ( ) ( ) R TX = 0.6 × 10 6 × 200 × 10 −3 = 120kΩ PWRGD Flag Delay Programming For a delay time of 5ms we get: Shortly after current limiting ends, PWRGD-A becomes active indicating successful completion of the Hotswap operation. PWRGD-B will change to an active state a programmed delay time after PWRGD-A went active, PWRGD-C will change to an active state a programmed delay time after PWRGD-B went active and PWRGD-D will change to an active state a programmed delay time after PWRGD-C went active. Resistors connected from the respective TB, TC and TD pins to VEE pin are used to program the delay times between the PWRGD flags sequentially going active. ( ) ( ) R TX = 0.6 × 10 6 × 5 × 10 −3 = 3kΩ 9 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com HV302 / HV312 Design Information - continued Supported External Pass Devices The HV302 and HV312 are designed to support N-Channel MOSFETs and IGBTs. Selection of External Pass Devices The RDS(ON) of the device is likely to be selected based on allowable voltage drop at maximum load (ILOAD(MAX)) after the Hotswap action has been completed. Thus the required continuous power dissipation rating (PCONT) of the device can be determined from the following equation: PCONT = RDS( ON) × I2LOAD(MAX ) The peak power rating (PPEAK) should be based on the highest current level, which is always the circuit breaker trip set point (ICB), and on the assumption that a output is shorted. The peak power rating may be calculated from the following equation: PPEAK = VIN × ICB Given these values an external pass transistor may be selected from the manufacturers data sheet. Paralleling External Pass Transistors Due to variations in threshold voltages and transconductance characteristics between samples of MOSFETs, reliable 50% current sharing is not achievable. Some measure of paralleling may be accomplished by adding resistors in series with the source of each device; however, it will cause increased voltage drop and power dissipation. Paralleling of external Pass devices is not recommended! If a sufficiently high current rated external pass transistor cannot be found then increased current capability may be achieved by connecting independent Hotswap circuits in parallel, since they act as current sources during the load capacitor charging time when the circuits are in current limit. For this application the HV302 with active high PWRGD is recommended where the PWRGD pins of multiple Hotswap circuits can be connected in a wired OR configuration. Kelvin Connection to Sense Resistor Physical layout of the printed circuit board is critical for correct current sensing. Ideally trace routing between the current sense resistor and the VEE and SENSE pins should be direct and as short as possible with zero current in the sense traces. The use of Kelvin connection from SENSE pin and VEE pin to the respective ends of the current sense resistor is recommended. To To VEE SENSE Pin Pin To Negative Terminal of Power Source To Source of MOSFET Sense Resistor 10 Rev. D 04/17/02 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 Fax: (408) 222-4895 www.supertex.com