HRPG-600 600W Single Output with PFC Function series Features : Universal AC input / Full range Built-in active PFC function, PF>0.95 High efficiency up to 89% Withstand 300VAC surge input for 5 seconds Protections: Short circuit / Overload / Over voltage / Over temperature Built-in cooling fan ON-OFF control Built-in DC OK signal Built-in remote ON-OFF control Standby [email protected] Built-in remote sense function No load power consumption<0.75W (Note.7) Current sharing up to 2400W (3+1) (24V,36V,48V) 5 years warranty SPECIFICATION MODEL OUTPUT HRPG-600-3.3 HRPG-600-5 3.3V 5V 7.5V 12V 15V 24V 36V 48V RATED CURRENT 120A 120A 80A 53A 43A 27A 17.5A 13A CURRENT RANGE 0 ~ 120A 0 ~ 120A 0 ~ 80A 0 ~ 53A 0 ~ 43A 0 ~ 27A 0 ~ 17.5A 0 ~ 13A RATED POWER 396W 600W 600W 636W 645W 648W 630W 624W RIPPLE & NOISE (max.) Note.2 100mVp-p 100mVp-p 100mVp-p 120mVp-p 150mVp-p 150mVp-p 200mVp-p 240mVp-p VOLTAGE ADJ. RANGE 4.3 ~ 5.8V 2.0% 6.8 ~ 9V 2.0% 10.2 ~ 13.8V 1.0% 13.5 ~ 18V 1.0% 21.6 ~ 28.8V 1.0% 28.8 ~ 39.6V 1.0% 40.8 ~ 55.2V 1.0% 2.8 ~ 3.8V VOLTAGE TOLERANCE Note.3 2.0% LINE REGULATION 0.5% 0.5% 0.5% 0.3% 0.3% 0.2% 0.2% 0.2% LOAD REGULATION 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% SETUP, RISE TIME 1000ms, 50ms/230VAC HOLD UP TIME (Typ.) 16ms/230VAC PROTECTION FUNCTION 120 ~ 370VDC POWER FACTOR (Typ.) PF>0.94/230VAC EFFICIENCY (Typ.) 78.5% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 8.5A/115VAC 35A/115VAC LEAKAGE CURRENT <1.2mA / 240VAC OVERLOAD OVER VOLTAGE 2500ms, 50ms/115VAC at full load 16ms/115VAC at full load VOLTAGE RANGE Note.5 85 ~ 264VAC 47 ~ 63Hz FREQUENCY RANGE INPUT HRPG-600-7.5 HRPG-600-12 HRPG-600-15 HRPG-600-24 HRPG-600-36 HRPG-600-48 DC VOLTAGE PF>0.99/115VAC at full load 82% 86% 88% 88% 88% 89% 89% 41.4 ~ 48.6V 57.6 ~ 67.2V 5A/230VAC 70A/230VAC 105 ~ 135% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed 6 ~ 7V 9.4 ~ 10.9V 14.4 ~ 16.8V 18.8 ~ 21.8V 30 ~ 34.8V 3.96 ~ 4.62V Protection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW1)detect on heatsink of power transistor OVER TEMPERATURE 90 5V STANDBY Protection type : Shut down o/p voltage, recovers automatically after temperature goes down 5VSB : [email protected] ; tolerance 5%, ripple : 50mVp-p(max.) 5 (TSW2) detect on heatsink of power doide for 3.3V,5V,7.5V ; 100 DC OK SIGNAL PSU turn on : 3.3 ~ 5.6V ; PSU turn off : 0 ~ 1V REMOTE CONTROL RC+ / RC-: 4 ~ 10V or open = power on ; 0 ~ 0.8V or short = power off FAN CONTROL (Typ.) Load 35 15% or RTH2 WORKING TEMP. -40 ~ +70 50 5 (TSW2) detect on main power output choke for others Fan on (Refer to output load derating curve) 20 ~ 90% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH TEMP. COEFFICIENT 0.03%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS WITHSTAND VOLTAGE SAFETY & EMC (Note 4) ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class B HARMONIC CURRENT OTHERS / 70% RH EMS IMMUNITY Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, ENV50204, EN55024, EN61000-6-2, heavy industry level, criteria A MTBF 147.7K hrs min. DIMENSION 218*105*63.5mm (L*W*H) 1.58Kg;8pcs/13.6Kg/1.34CUFT PACKING NOTE UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC MIL-HDBK-217F (25 ) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time. 7. No load power consumption<0.75W when RC+ & RC- (CN100 pin3,4) 0 ~ 8V or short. File Name:HRPG-600-SPEC 2010-11-29 HRPG-600 600W Single Output with PFC Function Mechanical Specification Case No. 977A O/P 2 105 4 5 9 2 10 CN100 218 152.4 32.8 8-M4 L=4 (Both Sides) 12.5 38.3 18max. 63.5 12max. 1 LED 6 1 2 3 (Vo ADJ.)SVR1 8.2 9.2 63.5 3 I/P 10 11 1 4-M4 L=6 Air flow direction Unit:mm 32.8 20.75 152.4 series AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Connector Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent DC Output Terminal Pin No. Assignment Pin No. 1~3 4~6 Assignment AC/L AC/N FG Pin No. 1 2 3 4 5 Assignment -V +V Assignment AUXG AUX RC+ RCCS Pin No. 6,8 7 9 10 Terminal Assignment Mating Housing GND DC-OK HRS DF11-10DS HRS DF11-**SC +S or equivalent or equivalent -S Block Diagram PW M fosc : 70KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIERS & PFC AUX POWER RECTIFIERS & FILTER AUX AUXG +S POWER SWITCHING RECTIFIERS & FILTER +V -V -S DETECTION CIRCUIT O.L.P. O.T.P. FG DC OK O.T.P. PFC CONTROL PWM CONTROL Derating Curve CURRENT SHARING O.V.P. CS RC+ REMOTE CONTROL RC- Output Derating VS Input Voltage Ta = 25 100 125 90 100 80 70 LOAD(%) LOAD (%) 80 50 20 -40 0 10 20 30 40 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 155 264 INPUT VOLTAGE (V) 60Hz File Name:HRPG-600-SPEC 2010-11-29 HRPG-600 600W Single Output with PFC Function series Function Description of CN100 Pin No. Function Description AUXG Auxiliary voltage output ground. The signal return is isolated from the output terminals (+V & -V). 1 Auxiliary voltage output, 4.75~5.25V, referenced to pin 1(AUXG). The maximum load current is 0.3A. This output has the built-in oring 2 AUX diodes and is not controlled by the "remote ON/OFF control". 3 4 RC+ RC- 5 CS 6,8 7 9 10 Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: Power OFF, Open: Power ON. Remote control ground. Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units. GND This pin connects to the negative terminal(-V). Return for DC-OK signal output. DC-OK DC-OK signal is a TTL level signal, referenced to pin8(DC-OK GND). High when PSU turns on. Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to +S minimize noise pick-up effect. The maximum line drop compensation is 0.5V. -S Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Function Manual 1.Remote Sense The remote sensing compensates voltage drop on the load wiring up to 0.5V. CN100 CN100 2 1 10 9 2 AUX AUXG 1 RC- RC+ GND CS GND DC-OK 10 +S (Pin9) - + LOAD -S +S 9 -S (Pin10) Sense lines should be twisted in pairs Fig 1.1 2.DC-OK Signal DC-OK signal is a TTL level signal. High when PSU turns on. Between DC-OK(pin4) and GND(pin3) CN100 Output Status CN100 3.3 ~ 5.6V ON 2 1 0 ~ 1V OFF 10 9 2 AUX AUXG 1 RC- RC+ GND CS GND DC-OK 10 -S +S 9 Fig 2.1 File Name:HRPG-600-SPEC 2010-11-29 HRPG-600 600W Single Output with PFC Function 3.Remote Control The PSU can be turned ON/OFF by using the "Remote Control" function. CN100 CN100 Output Status Between RC+(pin3) and RC-(pin4) SW ON (Short) OFF SW OFF (Open) ON series 2 1 10 9 2 AUX AUXG 1 RC- RC+ GND CS GND DC-OK 10 -S +S 9 SW Fig 3.1 4.Current Sharing with Remote Sensing (Only for 24V, 36V and 48V) HRPG-600 has the built-in active current sharing function and can be connected in parallel to provide higher output power : (1)Parallel operation is available by connecting the units shown as below. (+S,-S,CS and GND are connected mutually in parallel). (2)Difference of output voltages among parallel units should be less than 2%. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9 (4)In parallel operation 2 units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. PSU1 PSU2 PSU3 -V PSU4 -V +V -V +V CN100 -V +V CN100 +V CN100 CN100 PSU1 PSU2 PSU3 PSU4 CN100 CN100 CN100 CN100 1 AUXG RC+ CS DC-OK +S 2 AUX RC- GND GND -S 9 1 AUXG RC+ CS DC-OK +S 10 2 AUX RC- GND GND -S 9 1 AUXG RC+ 10 2 AUX RC- GND GND +V -V CS DC-OK +S -S 9 1 AUXG RC+ CS DC-OK +S 10 2 AUX RC- GND GND -S 9 10 Sense lines should be twisted in pairs LOAD Fig 4.1 Note : 1.In parallel connection, maybe only one unit (master) operate if the total output load is less than 2% of rated load condition. The other PSU (slave) may go into standby mode and its output LED and relay will not turn on. 2.2% min. of dummy load is required. File Name:HRPG-600-SPEC 2010-11-29