POWERTIP PH320240T-004-IC1Q

History of Version
Date
Ver.
Description
Page
Design by
2006/7/5
0
Mass Production
-
Danny
Total : 25 Page
PH320240T-004-IC1Q Ver.0
Page2
Contents
1. SPECIFICATIONS
1.1
1.2
1.3
1.4
1.5
Features
Mechanical Specifications
Absolute Maximum Ratings
DC Electrical Characteristics
Optical Characteristics
2. MODULE STRUCTURE
2.1 Counter Drawing
2.2 Interface Pin Description
2.3 Timing Characteristics
3. QUALITY ASSURANCE SYSTEM
3.1
3.2
Quality Assurance Flow Chart
Inspection Specification
4. RELIABILITY TEST
4.1
Reliability Test Condition
5. PRECAUTION RELATING PRODUCT HANDLING
5.1 Safety
5.2 Handling
5.3 Storage
5.4 Terms of Warranty
6. Packaging
Appendix A: LCM Drawing
Appendix B: Package
Note : For detailed information please refer to IC data sheet :
Primacy(TFT LCD)
: HX8218 + HX8615
PH320240T-004-IC1Q Ver.0
Page3
1. SPECIFICATIONS
1.1
Features
LCM
Item
Standard Value
Display Type
320(R、G、B) * 240 Dots
LCD Type
Normally white , Transmissive type
Screen size(inch)
3.5 inch
Viewing Direction
6 O’clock
Color configuration
RGB-Strip
Backlight Type
LED
Interface
Digital 24-bits RGB
Driver IC
HX8218 + HX8615
Item
Standard Value
ROHS
THIS PRODUCT CONFORMS THE ROHS OF PTC
Detail information please refer web side :
http://www.powertip.com.tw/news/LatestNews.asp
LCM Weight : 40 g
PH320240T-004-IC1Q Ver.0
Page4
1.2
Mechanical Specifications
Item
Standard Value
Unit
Outline Dimension
76.9(W) * 63.9 (L) * 3.4 (H)(Max)
mm
Item
Standard Value
Unit
Active Area
70.08 (W) * 52.56 (L)
mm
Dot Pitch
0.219 (W) * 0.219 (L)
mm
LCM
Note : For detailed information please refer to LCM drawing
PH320240T-004-IC1Q Ver.0
Page5
1.3
Absolute Maximum Ratings
Module
Item
Symbol
Condition
Min.
Max.
VDD
AVSS=0
-0.3
7.0
VCC
GND=0
-0.3
7.0
VGH
GND=0
-0.3
32.0
VGL
GND=0
-22.0
0.3
VGH-VGL
GND=0
-0.3
45.0
Vi
-
-0.3
VDD+0.3
V
Vl
-
-0.3
VCC+0.3
V
Operating Temperature
TOP
Excluded B/L
-20
70
°C
Storage Temperature
TST
Excluded B/L
-30
80
°C
System Power Supply Voltage
Input Voltage
PH320240T-004-IC1Q Ver.0
Page6
Unit
V
1.4
DC Electrical Characteristics
Gnd = 0V , Ta = 25°C
Module
Item
Symbol
Condition
Min.
Typ.
Max.
Unit
Digital Supply Voltage
VCC
-
3
3.3
3.6
V
Digital Operation Current
ICC
-
-
1.8
2.7
mA
Analog Supply Voltage
VDD
-
3.8
5
5.5
V
Analog Operation Current
IDD
-
5.8
8.7
mA
Frame frequency
fFrame
-
60
90
Hz
Dot Data Clock
DCLK
-
-
6.4
MHz
PH320240T-004-IC1Q Ver.0
Page7
1.5
Optical Characteristics
TFT LCD panel
Item
Response time
Symbol
Rise
Fall
Top
Bottm
Tr
Tf
X
Y
X
Y
X
Y
X
Y
θY+
θY-
Left
Right
θXθX+
White
Color of CIE
Coordinate*1
Red
Green
Blue
Viewing angle
Contrast ratio
PH320240T-004-IC1Q Ver.0
Condition
Ta = 25°C
θX, θY = 0°
CR ≥ 10
CR
Ta = 25°C
Page8
Min.
Typ.
Max.
0.27
0.29
0.51
0.30
0.29
0.54
0.10
0.08
45
50
50
15
35
0.32
0.34
0.56
0.35
0.34
0.59
0.15
0.13
-
30
50
0.37
0.39
0.61
0.40
0.39
0.64
0.20
0.18
-
50
-
-
-
180
220
unit
ms
Note2
-
-
deg.
Note1
-
Note3
Note 1.
Optical characteristics-2
Viewing angle
Rear (12H)
φ=90°
Top (θ=0°)
θL
θR
θ+
θ-
Left (9H)
φ=180°
Front (6H)
φ=270°
Viewing angle
PH320240T-004-IC1Q Ver.0
Right (3H)
φ=0°
Page9
Note 2.
Optical characteristics-3
Fig.2 Definition of response time
Positive Type
No selected waveform
No selected waveform
Selected waveform
Transmittance
10%
90%
100%
Tf
Tr
Negative Type
No selected waveform
No selected
Selected waveform
Transmittance
100%
90%
10%
Tr
PH320240T-004-IC1Q Ver.0
Tf
Page10
Electrical characteristics-2
※2 Drive waveform
Vop: Drive voltage
1/B: Bias
N: Duty
fF: Frame frequency
fD: Drive frequency
(1) Selected waveform
1
2
3
N
1
3
2
V
Vop/B
Vop/B
V
1/fD
1/fF
(2) Non- Selected waveform
1
2
3
N
1
(1-2/B)Vop
Vop/B
Vop/B
(1-2/B)Vop
1/fF
1/fD
Note:
Frame frequency is defined as follows: Common side supply
voltage peak - to - peak /2 = 1 period
PH320240T-004-IC1Q Ver.0
Page11
2
3
Note 3. : Definition of Vth
Selected waveform
100%
Transmittance
73%
No selected waveform
50%
Vth1
Vth2
Drive voltage
Active voltage range
View direction
Drive waveform
Transmittance
Vth1
10°
(Selected waveform)
50%
Vth2
40°
(No selected waveform)
73%
※1 Contrast ratio
= (Brightness in OFF state) / (Brightness in ON state)
Outline of Electro-Optical Characteristics Measuring System
θ
Photo Detector
Human Eye
Active Illumination
ψ
Temperature
Control Chamber
正讀
LCD Panel
Transmissive
Measuring System: Autronic DMS-803
PH320240T-004-IC1Q Ver.0
Page12
PH320240T-004-IC1Q Ver.0
Page13
1.6
Backlight Characteristics
LCD Module with LED Backlight
Maximum Ratings
Item
Symbol
Conditions
Min.
Typ
Max.
Unit
Forward Current
IF
Ta =25°C
-
20
-
mA
Reverse Voltage
VR
Ta =25°C
-
-
-
V
Power Dissipation
PD
Ta =25°C
-
420
-
mW
Electrical / Optical Characteristics
Item
Symbol
Conditions
Min.
Typ.
Max.
Unit
Average Brightness
(with LCD)
IV
IF=20 mA
200
290
-
cd/m2
0.29
0.32
0.35
CIE Color Coordinate
(With LCD)
Backlight Uniformity
(with LCD)
X
IF= 20 mA
Y
△B
Color
0.31
0.34
0.37
70
-
-
White
Note: △B=(Min/Max)100﹪
PH320240T-004-IC1Q Ver.0
IF= 20mA
-
Page14
﹪
2. MODULE STRUCTURE
2.1
Counter Drawing
2.1.1
LCM Mechanical Diagram
* See Appendix
2.1.2
Block Diagram
TFT LCD PANEL
LED
Backlight
Source Driver
T-con
Gate Driver
Detail information please refer interface discription
PIN54 ----------------------------------------------------------- PIN1
PH320240T-004-IC1Q Ver.0
Page15
2.2
Interface Pin Description
Pin No.
Symbol
1
VBL-
Power supply for LED Backlight cathode input
2
VBL-
Power supply for LED Backlight cathode input
3
VBL+
Power supply for LED Backlight anode input
4
VBL+
Power supply for LED Backlight anode input
5
NC
Not used , Must be open
6
NC
Not used , Must be open
7
POL
Connect to Vcom circuit
8
/RESET
Hardware reset
9
SPENA
Serial port data enable signal
10
SPCLK
Serial data clock
11
SPDAT
Serial data
12
B0
Blue data bit 0
13
B1
Blue data bit 1
14
B2
Blue data bit 2
15
B3
Blue data bit 3
16
B4
Blue data bit 4
17
B5
Blue data bit 5
18
B6
Blue data bit 6
19
B7
Blue data bit 7
20
G0
Green data bit 0
21
G1
Green data bit 1
22
G2
Green data bit 2
23
G3
Green data bit 3
24
G4
Green data bit 4
25
G5
Green data bit 5
26
G6
Green data bit 6
27
G7
Green data bit 7
28
R0
Red data bit 0
29
R1
Red data bit 1
30
R2
Red data bit 2
31
R3
Red data bit 3
PH320240T-004-IC1Q Ver.0
Function
Page16
32
R4
Red data bit 4
33
R5
Red data bit 5
34
R6
Red data bit 6
35
R7
Red data bit 7
36
HSYNC
Horizontal sync input
37
VSYNC
Vertical sync input
38
DCLK
Dot data clock
39
VDD
Analog power
40
VDD
Analog power
41
VCC
Digital power
42
VCC
Digital power
43
NC
Not used , Must be open
44
NC
Not used , Must be open
45
VGL
Gate off power
46
NC
Not used , Must be open
47
VGH
Gate on power
48
NC
Not used , Must be open
49
NC
Not used , Must be open
50
NC
Not used , Must be open
51
VCOM
52
ENB
Data enable control
53
GND
Ground
54
VSS
Ground
PH320240T-004-IC1Q Ver.0
Driving input
Page17
2.3 Timing Characteristics
Signal
Dclk
Data
Hsync
Item
Symbol
Frequency
Dclk
6.4
MHz
High Time
Tch
78
ns
Low Time
Tcl
78
ns
Setup Time
Tds
12
ns
Hold Time
Tdh
12
ns
Period
TH
408
DCLK
Pulse Width
Thp
DCLK
Back-Porch
Thb
30
38
Display Period
Thd
320
DCLK
Front-Porch
Thf
20
DCLK
Period
NTSC
Vsync
Back-Porch
PAL
Display Period
Front-Porch
1
3
PAL
TH
5
TH
TH
23
240
TH
4.5
Tvf
TH
46.5
TCLK
TCH
TCL
2.64V
DCLK
0.66V
TDS
TDH
2.64V
DATA
PH320240T-004-IC1Q Ver.0
0.66V
Page18
Unit
DCLK
15
Tvb
Tvd
NTSC
Max.
312.5
Tvp
NTSC
Typ.
262.5
Tv
PAL
Pulse Width
Min.
DCLK
DATA(R)
Blacking Data
R0
R1
R2
R3
R4
R5
DATA(G)
Blacking Data
G0
G1
G2
G3
G4
G5
Blacking Data
B0
B1
B2
B3
B4
B5
DATA(B)
ENB
TV
VSYNC
TVP
TVB
TVD
TVF
HSYNC
TH
HSYNC
TCLK
THP
DCLK
THB
DATA
PH320240T-004-IC1Q Ver.0
THD
Valid Data
Page19
THF
2.4 Power Sequence
The LCD panel adopts high voltage driver ICs , so it could be permanently damaged if a
wrong power on/off sequence is used, When powering on the LCD , VCC should go up firstly,
and then turn on VGL and VDD , and finally VGH ,Turn off the LCD panel with reversed order
or shut off all the power supplies simultaneously.
VOLTAGE
VGH
VDD
VCC
TIME
VGL
PH320240T-004-IC1Q Ver.0
Page20
3. QUALITY ASSURANCE SYSTEM
3.1
Quality Assurance Flow Chart
Item
Customer
Sales
Info
Marketing
&
Design
R&D
Manufactu Product
Inventory
Purchase
ring
control
control
Q.A
Survey
Request
Project
Inquiry
evaluation
Project Validation
NG
OK
Quote
Contract
Design check
Sample test
Sample
Approval
NG
Verification
NG
OK
Sample approval
OK
Pilot
Pilot
Run
&
Mass
Product
NG
Verification
OK
Specification preparation
Mass production
OK
Ship
Out
PH320240T-004-IC1Q Ver.0
run & Reliability test
Inspection
NG
Shipment
Ship out
Page21
Item
Customer
Sales
Info
Claim
R&D
Q.A
Manufact Product
Inventory
Purchase
uring
control
control
Failure analysis
Sales
Service
Analysis report
Corrective action
Tracking
1. ISO 9001 Maintenance Activities
Q.A
3. Equipment calibration
Activity 5. Standardization Management
PH320240T-004-IC1Q Ver.0
Page22
2. Process improvement proposal
4. Education And Training Activities
3.2
Inspection Specification
Inspection Standard : MIL-STD-105E Table Normal Inspection Single Sampling Level II
Equipment : Gauge , MIL-STD , Powertip Tester , Sample
IQC Defect Level : Major Defect AQL 0.4; Minor Defect AQL 1.5
FQC Defect Level : 100% Inspection
OUT Going Defect Level : Sampling
Specification :
NO
Item
Specification
Judge Level
The part number is inconsistent with work order of
1
Part Number
N.G. Major
production
The quantity is inconsistent with work order of
2
Quantity
N.G. Major
production
The display lacks of some patterns.
N.G. Major
Electronic
Missing line.
N.G. Major
characteristics of
3
The size of missing dot, A is > 1/2 Dot size
N.G. Major
LCM
N.G. Major
A=( L + W )÷2 There is no function.
Output data is error
N.G. Major
Material is different with work order of production
N.G. Major
LCD is assembled in inverse direction
N.G. Major
Bezel is assembled in inverse direction
N.G. Major
Shadow is within LCD viewing area + 0.5 mm
N.G. Major
Appearance of
The diameter of dirty particle, A is > 0.4 mm
N.G. Minor
LCD
Dirty particle length is > 3.0mm, and 0.01mm < width
N.G. Minor
A=( L + W ) ÷2
≤ 0.05mm
4
Display is without protective film
N.G. Minor
Dirty particle
Conductive rubber is over bezel 1mm
N.G. Minor
(Including
N.G. Minor
scratch、bubble ) Polarizer exceeds over viewing area of LCD
Area of bubble in polarizer, A > 1.0mm, the number
N.G. Minor
of bubble is > 1 piece.
0.4mm < Area of bubble in polarizer, A < 1.0mm, the
N.G. Minor
number of bubble is > 4 pieces.
Burned area or wrong part number is on PCB
N.G. Major
The symbol, character, and mark of PCB are
N.G Minor
unidentifiable.
The stripped solder mask , A is > 1.0mm
N.G. Minor
0.3mm < stripped solder mask or visible circuit,
N.G. Minor
Appearance of
A < 1.0mm, and the number is ≥ 4 pieces
5
PCB
There is particle between the circuits in solder mask N.G Minor
A=( L + W ) ÷2
The circuit is peeled off or cracked
N.G Minor
There is any circuits risen or exposed.
N.G Minor
0.2mm < Area of solder ball, A is ≤ 0.4mm
N.G Minor
The number of solder ball is ≥ 3 pieces
The magnitude of solder ball, A is > 0.4mm.
N.G Minor
PH320240T-004-IC1Q Ver.0
Page23
NO
Item
6
Appearance of
molding
A=( L + W ) ÷2
7
8
Appearance of
frame
A=( L + W ) ÷2
Electrical
characteristic of
backlight
A=( L + W ) ÷2
10
Assembly parts
A=( L + W ) ÷2
PH320240T-004-IC1Q Ver.0
Specification
The shape of modeling is deformed by touching.
Insufficient epoxy: Circuit or pad of IC is visible
Excessive epoxy: Diameter of modeling is > 20mm
or height is > 2.5mm
The diameter of pinhole in modeling, A is > 0.2mm.
The folding angle of frame must be > 45°+ 10°
The area of stripped electroplate in top-view of
frame, A is > 1.0mm.
Rust or crack is (Top view only)
The scratched width of frame is > 0.06mm.
(Top view only)
The color of backlight is nonconforming
Backlight can’t work normally.
The LED lamp can’t work normally
The unsoldering area of pin for backlight,
A is > 1/2 solder joint area.
The height of solder pin for backlight is > 2.0mm
The mark or polarity of component is unidentifiable.
The height between bottom of component and
surface of the PCB is floating > 0.7mm
D > 1/4W
W
D
D’
Pad
End solder joint width, D’ is > 50% width of
component termination or width of pad
Side overhang, D is > 25% width of component
termination.
Component is cracked, deformed, and burned, etc.
The polarity of component is placed in inverse
direction.
Maximum fillet height of solder extends onto the
component body or minimum fillet height
is < 0.5mm.
Page24
Judge Level
N.G.
N.G.
Major
Minor
N.G.
Minor
N.G.
N.G.
Minor
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
N.G.
N.G.
Major
Major
Major
N.G.
Minor
N.G.
N.G.
Minor
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
4. RELIABILITY TEST
4.1
Reliability Test Condition
NO
Item
1
High Temperature
Storage
Storage at 80 ± 2°C 96~100 hrs
Surrounding temperature, then storage at normal condition
4hrs
2
Low Temperature
Storage
Storage at -30 ± 2°C 96~100 hrs
Surrounding temperature, then storage at normal condition
4hrs
High Temperature
/Humidity Storage
1.Storage 96~100 hrs 60 ± 2°C, 90~95%RH surrounding
temperature, then storage at normal condition 4hrs.
(Excluding the polarizer).
or
2.Storage 96~100 hrs 40 ± 2°C, 90~95%RH surrounding
temperature, then storage at normal condition 4 hrs.
3
4
Temperature Cycling
5
Vibration
6
ESD Test
Test Condition
-20°C → 25°C → 70°C → 25°C
(30mins) (5mins) (30mins) (5mins)
10 Cycle
10~55Hz ( 1 minute ) 1.5mm
X,Y and Z direction * (each 2hrs)
Air Discharge:
Contact Discharge:
Apply 6 KV with 5 times
Apply 250V with 5 times
discharge for each polarity +/- discharge for each polarity +/Testing location:
Around the face of LCD
7
Drop Test
PH320240T-004-IC1Q Ver.0
Testing location:
1.Apply to bezel.
2.Apply to Vcc, Gnd.
Packing Weight (Kg)
Drop Height (cm)
0 ~ 45.4
122
45.4 ~ 90.8
76
90.8 ~ 454
61
Over 454
46
Page25
5. PRECAUTION RELATING PRODUCT HANDLING
5.1 SAFETY
5.1.1
5.1.2
If the LCD panel breaks , be careful not to get the liquid crystal to touch your skin.
If the liquid crystal touches your skin or clothes , please wash it off immediately by
using soap and water.
5.2 HANDLING
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
Avoid any strong mechanical shock which can break the glass.
Avoid static electricity which can damage the CMOS LSI—When working with the
module , be sure to ground your body and any electrical equipment you may be using.
Do not remove the panel or frame from the module.
The polarizing plate of the display is very fragile. So , please handle it very carefully,
do not touch , push or rub the exposed polarizing with anything harder than an HB
pencil lead (glass , tweezers , etc.)
Do not wipe the polarizing plate with a dry cloth , as it may easily scratch the surface
of plate.
Do not touch the display area with bare hands , this will stain the display area.
Do not use ketonics solvent & aromatic solvent. Use with a soft cloth soaked with a
cleaning naphtha solvent.
To control temperature and time of soldering is 280 ± 10°C and 3-5 sec.
To avoid liquid (include organic solvent) stained on LCM
5.3 STORAGE
5.3.1
5.3.2
5.3.3
Store the panel or module in a dark place where the temperature is 25°C ± 5°C
and the humidity is below 65% RH.
Do not place the module near organics solvents or corrosive gases.
Do not crush , shake , or jolt the module.
5.4 TERMS OF WARRANTY
5.4.1
5.4.2
Applicable warrant period
The period is within thirteen months since the date of shipping out under normal
using and storage conditions.
Unaccepted responsibility
This product has been manufactured to your company’s specification as a part for use
in your company’s general electronic products. It is guaranteed to perform according
to delivery specifications. For any other use apart from general electronic equipment,
we cannot take responsibility if the product is used in nuclear power control equipment,
aerospace equipment , fire and security systems or any other applications in which there
is a direct risk to human life and where extremely high levels of reliability are required.
PH320240T-004-IC1Q Ver.0
Page26