SAMTEC SC4524CSETRT

SC4524C
28V 2A Step-Down Switching Regulator
POWER MANAGEMENT
Features
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Description
Wide input range: 3V to 28V
2A Output Current
200kHz to 2MHz Programmable Frequency
Precision 1V Feedback Voltage
Peak Current-Mode Control
Cycle-by-Cycle Current Limiting
Hiccup Overload Protection with Frequency Foldback
Soft-Start and Enable
Thermal Shutdown
Thermally Enhanced 8-pin SOIC Package
Fully RoHS and WEEE compliant
Applications
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XDSL and Cable Modems
Set Top Boxes
Point of Load Applications
CPE Equipment
DSP Power Supplies
LCD and Plasma TVs
Automotive Car Audio
The SC4524C is a constant frequency peak current-mode
step-down switching regulator capable of producing 2A
output current from an input ranging from 3V to 28V. The
switching frequency of the SC4524C can be programmed
up to 2MHz for component miniaturization or it can be
set at lower frequencies to accommodate high step-down
ratios. The SC4524C is suitable for next generation XDSL
modems, high-definition TVs and various point of load
applications.
Peak current-mode PWM control employed in the
SC4524C achieves fast transient response with simple loop
compensation. Cycle-by-cycle current limiting and hiccup
overload protection reduces power dissipation during
output overload. Soft-start function reduces input startup current and prevents the output from overshooting
during power-up.
The SC4524C is available in SOIC-8 EDP package.
SS270REV4
Typical Application Circuit
Efficiency
C4
2.2PF
90
D1
10V– 28V
BST
IN
SW
8.2PH
SC4524C
SS/EN
85
1N4148
C1
0.33PF
L1
80
OUT
R4
42.2k
5V/2A
FB
COMP
C7
10nF
C8
22pF
ROSC
R7
28.0k
GND
R5
15.8k
D2
20BQ030
R6
10.5k
Efficiency (%)
V IN
C2
22PF
75
VIN=12V
VIN=24V
70
65
60
55
50
45
C5
2.2nF
40
L1:Coiltronics DR73-8R2
0
C2:MurataGRM31CR60J226K
C4:MurataGRM31CR71H225K
0.5
1
1.5
2
Load Current (A)
Figure 1. 1MHz 10V-28V to 5V/2A Step-down Converter
Revision 5.0
© 2011 Semtech Corporation
Fig.1Efficiencyofthe1MHz10V-28Vto5V/2AStep-Do
SC4524C
Pin Configuration
Ordering Information
SW
1
8
BST
IN
2
7
FB
ROSC
3
6
COMP
GND
4
5
SS/EN
9
Device
Package
SC4524CSETRT(1)(2)
SOIC-8 EDP
SC4524CEVB
Evaluation Board
Notes:
(1) Available in tape and reel only. A reel contains 2,500 devices.
(2) Available in lead-free package only. Device is fully WEEE and RoHS
compliant and halogen-free.
(8 - Pin SOIC - EDP)
Marking Information
yyww=Date code (Example: 0752)
xxxxx=Semtech Lot No. (Example: E9010)
SC4524C
Absolute Maximum Ratings
Thermal Information
VIN Supply Voltage ……………………………… -0.3 to 32V
Junction to Ambient (1) ……………………………… 36°C/W
BST Voltage ……………………………………………… 42V
Junction to Case (1) …………………………………
BST Voltage above SW …………………………………… 36V
Maximum Junction Temperature……………………… 150°C
5.5°C/W
Storage Temperature ………………………… -65 to +150°C
SS Voltage ……………………………………………-0.3 to 3V
FB Voltage …………………………………………… -0.3 to VIN
SW Voltage ………………………………………… -0.6 to VIN
Lead Temperature (Soldering) 10 sec ………………… 300°C
Recommended Operating Conditions
SW Transient Spikes (10ns Duration)……… -2.5V to VIN +1.5V
Input Voltage Range ……………………………… 3V to 28V
Peak IR Reflow Temperature ………………………….
Maximum Output Current ……………………………… 2A
260°C
ESD Protection Level ………………………………… 2000V
(2)
Operating Ambient Temperature …………… -40 to +105°C
Operating Junction Temperature …………… -40 to +125°C
Exceeding the above specifications may result in permanent damage to the device or device malfunction. Operation outside of the parameters specified in the
Electrical Characteristics section is not recommended.
NOTES(1) Calculated from package in still air, mounted to 3” x 4.5”, 4 layer FR4 PCB with thermal vias under the exposed pad per JESD51 standards.
(2) Tested according to JEDEC standard JESD22-A114-B.
Electrical Characteristics
Unless otherwise noted, VIN = 12V, VBST = 15V, VSS = 2.2V, -40°C < TJ < 125°C, ROSC = 12.1kΩ.
Parameter
Conditions
Min
Typ
Max
Units
28
V
2.95
V
Input Supply
Input Voltage Range
VIN Start Voltage
3
VIN Rising
2.70
VIN Start Hysteresis
VIN Quiescent Current
VIN Quiescent Current in Shutdown
2.82
225
mV
VCOMP = 0 (Not Switching)
2
2.6
mA
VSS/EN = 0, VIN = 12V
40
52
µA
1.000
1.020
V
Error Amplifier
Feedback Voltage
Feedback Voltage Line Regulation
FB Pin Input Bias Current
0.980
VIN = 3V to 28V
0.005
VFB = 1V, VCOMP = 0.8V
-170
%/V
-340
nA
Error Amplifier Transconductance
300
µΩ-1
Error Amplifier Open-loop Gain
60
dB
COMP Pin to Switch Current Gain
10
A/V
VFB = 0.9V
2.4
V
COMP Source Current
VFB = 0.8V, VCOMP = 0.8V
17
COMP Sink Current
VFB = 1.2V, VCOMP = 0.8V
25
COMP Maximum Voltage
µA
Internal Power Switch
Switch Current Limit
Switch Saturation Voltage
(Note 1)
ISW = -2.6A
2.6
3.3
4.3
A
250
400
mV
SC4524C
Electrical Characteristics (Cont.)
Unless otherwise noted, VIN = 12V, VBST = 15V, VSS = 2.2V, -40°C < TJ < 125°C, ROSC = 12.1kΩ.
Parameter
Conditions
Min
Typ
Max
Units
Minimum Switch On-time
135
ns
Minimum Switch Off-time
100
ns
Switch Leakage Current
10
µA
Minimum Bootstrap Voltage
ISW = -2.6A
1.8
2.3
V
BST Pin Current
ISW = -2.6A
60
95
mA
Oscillator
Switching Frequency
Foldback Frequency
ROSC = 12.1kΩ
1.04
1.3
1.56
MHz
ROSC = 73.2kΩ
230
300
370
kHz
ROSC = 12.1kΩ, VFB = 0
100
ROSC = 73.2kΩ, VFB = 0
35
60
90
0.2
0.3
0.4
V
0.95
1.2
1.4
V
250
kHz
Soft Start and Overload Protection
SS/EN Shutdown Threshold
SS/EN Switching Threshold
Soft-start Charging Current
VFB = 0 V
VSS/EN = 0 V
VSS/EN = 1.5 V
1.9
1.6
Soft-start Discharging Current
2.4
3.2
µA
1.5
µA
Hiccup Arming SS/EN Voltage
VSS/EN Rising
2.15
V
Hiccup SS/EN Overload Threshold
VSS/EN Falling
1.9
V
Hiccup Retry SS/EN Voltage
VSS/EN Falling
0.6
1.0
1.2
V
Over Temperature Protection
Thermal Shutdown Temperature
165
°C
Thermal Shutdown Hysteresis
10
°C
Note 1: Switch current limit does not vary with duty cycle.
SC4524C
Pin Descriptions
SO-8
Pin Name
Pin Function
1
SW
Emitter of the internal NPN power transistor. Connect this pin to the inductor, the freewheeling diode and the
bootstrap capacitor.
2
IN
Power supply to the regulator. It is also the collector of the internal NPN power transistor. It must be closely bypassed to the ground plane.
3
ROSC
An external resistor from this pin to ground sets the oscillator frequency.
4
GND
Ground pin
5
SS/EN
Soft-start and regulator enable pin. A capacitor from this pin to ground provides soft-start and overload hiccup
functions. Hiccup can be disabled by overcoming the internal soft-start discharging current with an external pullup resistor connected between the SS/EN and the IN pins. Pulling the SS/EN pin below 0.2V completely shuts off
the regulator to low current state.
6
COMP
The output of the internal error amplifier. The voltage at this pin controls the peak switch current. A RC compensation network at this pin stabilizes the regulator.
7
FB
The inverting input of the error amplifier. If VFB falls below 0.8V, then the switching frequency will be reduced to
improve short-circuit robustness (see Applications Information for details).
8
BST
Supply pin to the power transistor driver. Tie to an external diode-capacitor bootstrap circuit to generate drive
voltage higher than VIN in order to fully enhance the internal NPN power transistor.
9
Exposed Pad
The exposed pad serves as a thermal contact to the circuit board. It is to be soldered to the ground plane of the
PC board.
SC4524C
Block Diagram
IN
SLOPE
COMP
COMP
6
+
2
+
S
+
ISEN
5.5mW
FB
+ EA
+
7
OC
ILIM
+
18mV
-
BST
V1
8
+
PWM
-
S
R
FREQUENCY
FOLDBACK
ROSC
Q
POWER
TRANSISTOR
CLK
OSCILLATOR
3
1.2V
1
R
R
SW
OVERLOAD
-
PWM
A1
+
SS/EN
5
1V
1.9V
REFERENCE
&THERMAL
SHUTDOWN
FAULT
SOFT-START
AND
OVERLOAD
HICCUP
CONTROL
GND
4
Figure 2 — SC4524C Block Diagram
1.9V
SS/EN
IC
2.4mA
B4
+
B1
Q
OVERLOAD
S
OC
R
PWM
R
1V/2.15V
FAULT
S
ID
3.9 mA
B2
_
Q
B3
Figure 3 — Soft-start and Overload Hiccup Control Circuit
SC4524C
Typical Characteristics
Efficiency
VO =5V
85
70
VO =1.5V
65
60
55
45
75
VO =2.5V
70
65
60
1MHz,VIN=24V
D 2 =20BQ030
50
45
40
0
0.5
1
1.5
0.5
1
1.5
Load Current (A)
2
-50
Frequency vs Temperature
Normalized Frequency
Normalized Frequency
ROSC (k)
1.1
ROSC =73.2k
1.0
ROSC =12.1k
0.9
0
25
50
75
100 125
Foldback Frequency vs VFB
1.25
VIN =12V
10
-25
Temperature (oC)
1.2
100
0.99
0.97
0
Frequency Setting Resistor
vs Frequency
1.00
0.98
40
2
Load Current (A)
1000
1.01
VO =3.3V
55
1MHz,VIN=12V
D 2 =20BQ030
50
VO =5V
80
VO =2.5V
75
Efficiency (%)
Efficiency (%)
80
1.02
VIN =12V
85
VO =3.3V
Feedback Voltage vs Temperature
Efficiency
90
VFB (V)
90
1
ROSC =73.2k
0.75
0.5
TA =25oC
0.25
ROSC =12.1k
1
0.8
0
0.25 0.5 0.75 1
1.25 1.5 1.75 2
-50
-25
Frequency (MHz)
25
50
75
100 125
0
0.00
0.20
0.40
O
0.60
0.80
1.00
VFB (V)
Temperature ( C)
Switch Saturation Voltage
vs Switch Current
300
0
Switch Current Limit vs Temperature
BST Pin Current vs Switch Current
4.5
100.0
VIN =12V
25o C
200
-40oC
150
4.0
BST Pin Current (mA)
V CESAT (mV)
250
Current Limit (A)
125o C
3.5
3.0
100
2.5
50
0.0
0.5
1.0
1.5
2.0
Switch Current (A)
2.5
V BST =15V
75.0
50.0
-40oC
125oC
25.0
0.0
-50
-25
0
25
50
75
Temperature ( OC)
100 125
0
0.5
1
1.5
2
2.5
3
Switch Current (A)
SC4524C
Curve 12
Curve 11
Typical Characteristics (Cont.)
SS270REV6-7
SS270REV6-7
SS270REV6-7
VIN Supply Current
vs Soft-Start Voltage
VIN Thresholds vs Temperature
2.5
Start
2.8
2.7
2.6
80
-40oC
1.5
1.0
Curve 14
2.5
0.5
2.4
0.0
60
-40oC
-25
0
20
Curve 15
25
50
75
0
100 125
0.5
o
0
1
1.5
5
10
20
25
30
SS270REV6-7
Soft-Start Charging Current
vs Soft-Start Voltage
SS Shutdown Threshold
vs Temperature
VIN Quiescent Current vs VIN
0.40
125oC
15
VIN (V)
SS270REV6-7
2.5
0
2
VSS (V)
Temperature ( C)
SS270REV6-7
125oC
40
UVLO
-50
0.0
-0.5
SS Threshold (V)
-40oC
1.5
1.0
0.5
0.35
Current (uA)
2.0
Current (mA)
VSS=0
125oC
2.0
Current (mA)
VIN Threshold (V)
2.9
VIN Shutdown Current vs VIN
100
Current (uA)
3.0
0.30
15
VIN (V)
20
25
-2.0
-3.0
0.20
10
-40oC
-1.5
-2.5
0.0
5
125oC
0.25
VCOMP=0
0
-1.0
30
-50
-25
0
25
50
75
o
Temperature ( C)
100 125
0
0.5
1
1.5
2
VSS (V)
SC4524C
Applications Information
Operation
The SC4524C is a constant-frequency, peak current-mode,
step-down switching regulator with an integrated 28V,
2.6A power NPN transistor. Programmable switching
frequency makes the regulator design more flexible. With
the peak current-mode control, the double reactive poles
of the output LC filter are reduced to a single real pole by
the inner current loop. This simplifies loop compensation
and achieves fast transient response with a simple Type-2
compensation network.
As shown in Figure 2, the switch collector current is
sensed with an integrated 5.5mW sense resistor. The
sensed current is summed with a slope-compensating
ramp before it is compared with the transconductance
error amplifier (EA) output. The PWM comparator trip
point determines the switch turn-on pulse width. The
current-limit comparator ILIM turns off the power switch
when the sensed signal exceeds the 18mV current-limit
threshold.
Driving the base of the power transistor above the
input power supply rail minimizes the power transistor
saturation voltage and maximizes efficiency. An external
bootstrap circuit (formed by the capacitor C1 and the
diode D1 in Figure 1) generates such a voltage at the BST
pin for driving the power transistor.
shown in Figure 3). As the SS/EN voltage exceeds 0.4V,
the internal bias circuit of the SC4524C turns on and the
SC4524C draws 2mA from VIN. The 1.9µA charging current
turns off and the 2.4µA current source IC in Figure 3 slowly
charges the soft-start capacitor.
The error amplifier EA in Figure 2 has two non-inverting
inputs. The non-inverting input with the lower voltage
predominates. One of the non-inverting inputs is biased
to a precision 1V reference and the other non-inverting
input is tied to the output of the amplifier A1. Amplifier A1
produces an output V1 = 2(VSS/EN -1.2V). V1 is zero and COMP
is forced low when VSS/EN is below 1.2V. During start up,
the effective non-inverting input of EA stays at zero until
the soft-start capacitor is charged above 1.2V. Once VSS/EN
exceeds 1.2V, COMP is released. The regulator starts to
switch when VCOMP rises above 0.4V. If the soft-start interval
is made sufficiently long, then the FB voltage (hence the
output voltage) will track V1 during start up. VSS/EN must be
at least 1.83V for the output to achieve regulation. Proper
soft-start prevents output overshoot. Current drawn from
the input supply is also well controlled.
Overload / Short-Circuit Protection
Table 2 lists various fault conditions and their
corresponding protection schemes in the SC4524C.
Table 2: Fault conditions and protections
Shutdown and Soft-Start
The SS/EN pin is a multiple-function pin. An external
capacitor (4.7nF to 22nF) connected from the SS pin to
ground sets the soft-start and overload shutoff times of
the regulator (Figure 3). The effect of VSS/EN on the SC4524C
is summarized in Table 1.
Table 1: SS/EN operation modes
SS/EN
Mode
Supply Current
<0.2V
Shutdown
18uA@5Vin
2mA
0.4Vto1.2V
Notswitching
1.2Vto2.15V
Switching&hiccupdisabled
>2.15V
Switching&hiccuparmed
Loaddependent
Pulling the SS/EN pin below 0.2V shuts off the regulator
and reduces the input supply current to 18µA (VIN = 5V).
When the SS/EN pin is released, the soft-start capacitor
is charged with an internal 1.9µA current source (not
Condition
Fault
Protective Action
Cycle-by-cyclelimitat
IL>ILimit,V FB>0.8V
Overcurrent
IL>ILimit,V FB<0.8V
Overcurrent
VSS/ENFalling
Persistentovercurrent
frequencyfoldback
Shutdown,thenretry
SS/EN<1.9V
orshortcircuit
(Hiccup)
Tj>160C
Overtemperature
Shutdown
programmedfrequency
Cycle-by-cyclelimitwith
As summarized in Table 1, overload shutdown is disabled
during soft-start (VSS/EN<2.15V). In Figure 3, the reset input
of the overload latch B2 will remain high if the SS/EN
voltage is below 2.15V. Once the soft-start capacitor is
charged above 2.15V, the output of the Schmitt trigger
B1 goes high, the reset input of B2 goes low and hiccup
SC4524C
Applications Information (Cont.)
becomes armed. As the load draws more current from
the regulator, the current-limit comparator ILIM (Figure
2) will eventually limit the switch current on a cycle-bycycle basis. The over-current signal OC goes high, setting
the latch B3. The soft-start capacitor is discharged with
(ID - IC) (Figure 3). If the inductor current falls below the
current limit and the PWM comparator instead turns off
the switch, then latch B3 will be reset and IC will recharge
the soft-start capacitor. If over-current condition persists
or OC becomes asserted more often than PWM over
a period of time, then the soft-start capacitor will be
discharged below 1.9V. At this juncture, comparator B4
sets the overload latch B2. The soft-start capacitor will be
continuously discharged with (ID - IC). The COMP pin is
immediately pulled to ground. The switching regulator is
shut off until the soft-start capacitor is discharged below
1.0V. At this moment, the overload latch is reset. The
soft-start capacitor is recharged and the converter again
undergoes soft-start. The regulator will go through softstart, overload shutdown and restart until it is no longer
overloaded.
If the FB voltage falls below 0.8V because of output
overload, then the switching frequency will be reduced.
Frequency foldback helps to limit the inductor current
when the output is hard shorted to ground.
During normal operation, the soft-start capacitor is
charged to 2.4V.
Setting the Output Voltage
The regulator output voltage is set with an external
resistive divider (Figure 1) with its center tap tied to the
FB pin. For a given R6 value, R4 can be found by
V
R4 = R6  O − 
 .0 V

Setting the Switching Frequency
The switching frequency of the SC4524C is set with an
external resistor from the ROSC pin to ground. Table 3
lists standard resistor values for typical frequency setting.
Table 3 — Resistor for Typical Switching Frequency
Freq. (k)
ROSC (k)
Freq. (k)
ROSC (k)
Freq. (k)
ROSC (k)
200
110
700
25.5
1400
9.76
250
84.5
800
21.5
1500
8.87
300
69.8
900
18.2
1600
8.06
350
57.6
1000
15.8
1700
7.15
400
49.9
1100
14.0
1800
6.34
500
38.3
1200
12.4
1900
5.62
600
30.9
1300
11.0
2000
5.23
Minimum On Time Consideration
The operating duty cycle of a non-synchronous stepdown switching regulator in continuous-conduction
mode (CCM) is given by
D=
VO + VD
VIN + VD − VCESAT
where VCESAT is the switch saturation voltage and VD is
voltage drop across the rectifying diode.
In peak current-mode control, the PWM modulating
ramp is the sensed current ramp of the power switch.
This current ramp is absent unless the switch is turned
on. The intersection of this ramp with the output of the
voltage feedback error amplifier determines the switch
pulse width. The propagation delay time required to
immediately turn off the switch after it is turned on is the
minimum controllable switch on time (TON(MIN)).
Closed-loop measurement shows that the SC4524C
minimum on time is about 120ns at room temperature
(Figure 4). If the required switch on time is shorter than
the minimum on time, the regulator will either skip cycles
or it will jitter.
10
SC4524C
Applications Information (Cont.)
To allow for transient headroom, the minimum operating
switch on time should be at least 20% to 30% higher than
the worst-case minimum on time.
200
VO =1.5V,IO =1A,1MHz
T ON_MIN (ns)
180
An inductor ripple current between 20% to 50% of the
maximum load current gives a good compromise among
efficiency, cost and size. Re-arranging the previous
equation and assuming 35% inductor ripple current, the
inductor is given by
L =
( VO + VD ) x ( − D)
35 % xIO x FSW
160
If the input voltage varies over a wide range, then choose
L1 based on the nominal input voltage. Always verify
converter operation at the input voltage extremes.
140
120
100
-50
-25
0
25
50
75
100 125
Temperature ( O C)
Figure 4 — Variation of Minimum On Time
with Ambient Temperature
Minimum Off Time Limitation
The PWM latch in Figure 2 is reset every cycle by the
clock. The clock also turns off the power transistor to
refresh the bootstrap capacitor. This minimum off time
limits the attainable duty cycle of the regulator at a given
switching frequency. The measured minimum off time is
100ns typically. If the required duty cycle is higher than
the attainable maximum, then the output voltage will not
be able to reach its set value in continuous-conduction
mode.
Inductor Selection
The inductor ripple current for a non-synchronous stepdown converter in continuous-conduction mode is
DIL =
( VO + VD ) x( − D)
FSW x L
where FSW is the switching frequency and L1 is the
inductance.
The peak current limit of SC4524C power transistor is at
least 2.6A. The maximum deliverable load current for the
SC4524C is 2.6A minus one half of the inductor ripple
current.
Input Decoupling Capacitor
The input capacitor should be chosen to handle the RMS
ripple current of a buck converter. This value is given by
IRMS _ CIN = IO x D x ( − D)
The input capacitance must also be high enough to keep
input ripple voltage within specification. This is important
in reducing the conductive EMI from the regulator. The
input capacitance can be estimated from
CIN >
IO
4 x DVIN x FSW
where DVIN is the allowable input ripple voltage.
Multi-layer ceramic capacitors, which have very low ESR
(a few mW) and can easily handle high RMS ripple current,
are the ideal choice for input filtering. A single 4.7µF
X5R ceramic capacitor is adequate for 500kHz or higher
switching frequency applications, and 10µF is adequate
for 200kHz to 500kHz switching frequency. For high
voltage applications, a small ceramic (1µF or 2.2µF) can be
placed in parallel with a low ESR electrolytic capacitor to
satisfy both the ESR and bulk capacitance requirements.
11
SC4524C
Applications Information (Cont.)
Bootstrapping the Power Transistor
Output Capacitor
The output ripple voltage DVO of a buck converter can be
expressed as

DVO = DIL x  ESR +
8 x FSW x CO




The typical minimum BST-SW voltage required to fully
saturate the power transistor is shown in Figure 5, which
is about 1.96V at room temperature.
2.2
where CO is the output capacitance.
A 10µF to 47µF X5R ceramic capacitor is found adequate
for output filtering in most applications. Ripple current
in the output capacitor is not a concern because the
inductor current of a buck converter directly feeds CO,
resulting in very low ripple current. Avoid using Z5U
and Y5V ceramic capacitors for output filtering because
these types of capacitors have high temperature and high
voltage coefficients.
Freewheeling Diode
Use of Schottky barrier diodes as freewheeling rectifiers
reduces diode reverse recovery input current spikes,
easing high-side current sensing in the SC4524C. These
diodes should have an average forward current rating
at least 2A and a reverse blocking voltage of at least a
few volts higher than the input voltage. For switching
regulators operating at low duty cycles (i.e. low output
voltage to input voltage conversion ratios), it is beneficial
to use freewheeling diodes with somewhat higher
average current ratings (thus lower forward voltages). This
is because the diode conduction interval is much longer
than that of the transistor. Converter efficiency will be
improved if the voltage drop across the diode is lower.
The 20BQ030 (International Rectifier), B230A (Diodes
Inc.), SS13, SS23 (Vishay), CMSH1-40M, CMSH1-40ML and
CMSH2-40M (Central-Semi.) are all suitable.
The freewheeling diode should be placed close to the SW
pin of the SC4524C on the PCB to minimize ringing due to
trace inductance.
2.1
Voltage (V)
Since the inductor ripple current DIL increases as D
decreases (see first Inductor selection equation), the
output ripple voltage is therefore the highest when VIN is
at its maximum.
Minimum Bootstrap Voltage
vs Temperature
2.0
1.9
1.8
ISW =-2.6A
1.7
1.6
-50
-25
0
25
50
75
100 125
Temperature (o C)
Figure 5 — Typical Minimum Bootstrap Voltage
required to Saturate Transistor (ISW= -2.6A)
The BST-SW voltage is supplied by a bootstrap circuit
powered from either the input or the output of the
converter (Figure 6(a), 6(b) and 6(c)). To maximize
efficiency, tie the bootstrap diode to the converter output
if VO > 2.5V as shown in Figure 6(a) and 6(c). Since the
bootstrap supply current is proportional to the converter
load current, using a lower voltage to power the bootstrap
circuit reduces driving loss and improves efficiency.
The bootstrap diode D1 can be a fast switching PN diode
(1N4148 or 1N914) if VO falls between 3V and 8V as shown
in Figure 6(a). If the converter output voltage is between
2.5V and 3V or higher than 8V, then use a low forward drop
Schottky diode (BAT54 or similar) for D1 (Figure 6(c)). If VO
is less than 2.5V, then it will be necessary to bootstrap the
SC4524C from VIN (Figure 6(b)). If bootstrapping from VIN
> 20V, then connect a Zener diode D3 in series with D1 to
reduce the voltage stress at the BST pin. Figure 6(b) shows
this configuration for VIN > 20V. If bootstrapping from VIN <
20V, then D1 alone will suffice. D1 is a PN junction diode as
in Figure 6(a).
A small ceramic capacitor (0.33uF - 0.47uF) is adequate for
bootstrapping.
12
SC4524C
Applications Information (Cont.)
Substituting the first equation into the second equation,
D1
BST
C1
SC4524C
VIN
G9 R
GW
3V<VO<8V
where VSS is the soft-start capacitor voltage and ISS is the
soft-start charging current. V1 is the voltage defined in
Figure 2.
SW
IN
D2
GND
To ensure successful startup, the total current drawn
from the output must be less than the maximum output
capability of the part,
(a)
D3
D1
BST
C1
SC4524C
VIN
VO<2.5V
SW
IN
D2
GND
D1
BST
C1
SC4524C
2.5V<VO<3V
orVO>8V
SW
IN
92
G9
& 2 u 2 d $
5
GW
Substituting the third equation of this section into the
previous equation,
(b)
VIN
,66
&66
&
92
,66 u 2 d $
&66
5
Rearranging,
D2
GND
&66 t
(C)
,660$; u&2
§9 ·
$ ¨ 2 ¸
¨5 ¸
¹
©
Figures 6 — Methods of Bootstrapping the SC4524C
Minimum Soft-start Capacitance CSS
To ensure normal operation, the minimum soft-start
capacitance CSS can be calculated in terms of the output
capacitance CO and output load current IO according to
the following equations.
G9 66
GW
,66
&66
G9 2
GW
G9 GW
Therefore the minimum CSS depends on the output
capacitance and the load current. Larger CSS is necessary
when starting into a heavy load (small R).
G
> 966 9 @
GW
13
SC4524C
Applications Information (Cont.)
Loop Compensation
The goal of compensation is to shape the frequency
response of the converter so as to achieve high DC
accuracy and fast transient response while maintaining
loop stability (see Figure 7).
ωp ≈
+
Vc
EA
FB
-
SW
L1
and double poles at half the switching frequency.
Co
C5
C8
Resr
R4
R6
Figure 7. Block diagram of control loops
The block diagram in Figure 7 shows the control loops of a
buck converter with the SC4524C. The inner loop (current
loop) consists of a current sensing resistor (Rs=5.5mW) and
a current amplifier (CA) with gain (GCA=18.5). The outer
loop (voltage loop) consists of an error amplifier (EA), a
PWM modulator, and a LC filter.
Since the current loop is internally closed, the remaining
task for the loop compensation is to design the voltage
compensator (C5, R7, and C8).
For a converter with switching frequency FSW, output
inductance L1, output capacitance CO and loading R, the
control (VC) to output (VO) transfer function in Figure 7 is
given by:
GPWM ( + s R ESR CO )
Vo
=
Vc ( + s / ωp )( + s / ωn Q + s 2 / ωn2 )
This transfer function has a finite DC gain
R
GCA x RS
R CO
Vo
COMP
GPWM ≈
R ESR CO
PWM
MODULATOR
Vramp
R7
Io
Including the voltage divider (R4 and R6), the control to
feedback transfer function is found and plotted in Figure
8 as the converter gain.
Since the converter gain has only one dominant pole at
low frequency, a simple Type-2 compensation network
is sufficient for voltage loop compensation. As shown in
Figure 8, the voltage compensator has a low frequency
integrator pole, a zero at FZ1, and a high frequency pole
at FP1. The integrator is used to boost the gain at low
frequency. The zero is introduced to compensate the
excessive phase lag at the loop gain crossover due to the
integrator pole (-90deg) and the dominant pole (-90deg).
The high frequency pole nulls the ESR zero and attenuates
high frequency noise.
60
30
GAIN (dB)
REF
Rs
ωZ =
It has a dominant low-frequency pole FP at
CONTROLLERANDSCHOTTKYDIODE
CA
It has an ESR zero FZ at
0
Fz1
Fp
CO
NV
-30
-60
1K
Fp1
10K
ER
T ER
Fc
LO
CO
MP
OP
G
EN
SA
TO
RG
AIN
AIN
GA
IN
Fz
Fsw/2
100K
FREQUENCY (Hz)
1M
10M
Figure 8 — Bode plots for voltage loop design
14
SC4524C
Applications Information (Cont.)
Therefore, the procedure of the voltage loop design for
the SC4524C can be summarized as:
Then the compensator parameters are
.4
0 20
R7 =
= 2.4 k
0.3 x 0 −3
C5 =
= 0.8 nF
3
2 π x6 x 0 x 2.4 x 03
(1) Plot the converter gain, i.e. control to feedback transfer
function.
(2) Select the open loop crossover frequency, FC, between
10% and 20% of the switching frequency. At FC, find the
required compensator gain, AC. In typical applications with
ceramic output capacitors, the ESR zero is neglected and
the required compensator gain at FC can be estimated by
 V 
x
x FB 
AC = − 20 x log

 GCA R S 2 πFC CO VO 
(3) Place the compensator zero, FZ1, between 10% and
20% of the crossover frequency, FC.
(4) Use the compensator pole, FP1, to cancel the ESR zero, FZ.
(5) Then, the parameters of the compensation network
can be calculated by
AC
0 20
R7 =
gm
C5 =
2 π FZ R7
C8 =
2 πFP R7
where gm=0.3mA/V is the EA gain of the SC4524C.
·
§
˜ ORJ¨¨
˜
˜
¸¸ G%
© ˜ ˜ ʌ ˜ ˜ ˜ ˜ ¹
03
= 2 pF
Compensator parameters for various typical applications
are listed in Table 5. A MathCAD program is also available
upon request for detailed calculation of the compensator
parameters.
Thermal Considerations
For the power transistor inside the SC4524C, the
conduction loss PC, the switching loss PSW, and bootstrap
circuit loss PBST, can be estimated as follows:
PC = D x VCESAT x IO
x t S x VIN x IO x FSW
2
I
= D x VBSTx O
40
PSW =
PBST
where VBST is the BST supply voltage and tS is the equivalent
switching time of the NPN transistor (see Table 4).
Input Voltage
12V
24V
28V
Load Current
1A
2A
12.5ns
15.3ns
22ns
25ns
25.3ns
28ns
Table 4. Typical switching time
In addition, the quiescent current loss is
$&
2 π x 600 x03 x2.4 x
Select R7=12.4k, C5=1nF, and C8=22pF for the design.
Example: Determine the voltage compensator for an
800kHz, 12V to 3.3V/2A converter with 22uF ceramic
output capacitor.
Choose a loop gain crossover frequency of 80kHz, and
place voltage compensator zero and pole at FZ1=16kHz
(20% of FC), and FP1=600kHz. From the equation in step
(2), the required compensator gain at FC is
C8 =
PQ = VIN x 2mA
15
SC4524C
Applications Information (Cont.)
The total power loss of the SC4524C is therefore
PTOTAL = PC + PSW + PBST = PQ
The temperature rise of the SC4524C is the product of the
total power dissipation (see previous equation) and qJA
(36oC/W), which is the thermal impedance from junction
to ambient for the SOIC-8 EDP package.
The exposed pad should be soldered to a large ground
plane as the ground copper acts as a heat sink for the
device. To ensure proper adhesion to the ground plane,
avoid using vias directly under the device.
V IN
It is not recommended to operate the SC4524C above
125oC junction temperature. In the applications with high
input voltage and high output current, the switching
frequency may need to be reduced to meet the thermal
requirement.
PCB Layout Considerations
In a step-down switching regulator, the input bypass
capacitor, the main power switch and the freewheeling
diode carry pulse current (Figure 9). For jitter-free
operation, the size of the loop formed by these components
should be minimized. Since the power switch is already
integrated within the SC4524C, connecting the anode of
the freewheeling diode close to the negative terminal of
the input bypass capacitor minimizes size of the switched
current loop. The input bypass capacitor should be placed
close to the IN pin. Shortening the traces of the SW and
BST nodes reduces the parasitic trace inductance at these
nodes. This not only reduces EMI but also decreases
switching voltage spikes at these nodes.
VOUT
ZL
Figure 9 — Pulse current Loop
Note: Heavy lines indicate the critical pulse current loop. The stray
inductance of this loop should be minimized
16
SC4524C
Recommended Component Parameters in Typical Applications
Table 5 lists the recommended inductance (L1) and compensation network (R7, C5, C8) for common input and output
voltages. The inductance is determined by assuming that the ripple current is 35% of load current IO. The compensator
parameters are calculated by assuming a 22mF low ESR ceramic output capacitor and a loop gain crossover frequency
of FSW/10.
Table 5. Recommended inductance (L1) and compensator (R7, C5, C8)
SC4524C
Compensator Parameters
Vin(V)
12
24
Typical Applications
Vo(V)
Io(A)
Fsw(kHz)
1
1.5
500
2
500
1
1000
2.5
500
2
1000
500
1
1000
3.3
500
2
1000
500
1
1000
5
500
2
1000
500
1
1000
7.5
500
2
1000
500
1
1000
10
500
2
1000
1
1.5
300
2
1
2.5
2
500
1
3.3
2
500
1
1000
5
500
2
1000
500
1
1000
7.5
500
2
1000
500
1
1000
10
500
2
1000
C2(uF)
22
Recommended Parameters
L1(uH)
R7(k)
C5(nF)
C8(pF)
8.2
4.32
3.3
10
4.7
15
6.81
1.5
22
6.8
12.1
0.82
10
6.8
6.81
1.5
22
3.3
12.1
0.68
10
15
9.09
1
22
8.2
18.7
0.68
10
8.2
9.09
1
22
4.7
18.7
0.68
15
14.3
0.82
10
24.9
0.68
8.2
14.3
0.82
4.7
27.4
0.68
15
21.5
0.82
10
8.2
38.3
0.68
8.2
21.5
0.82
4.7
38.3
0.68
10
25.5
0.82
4.7
51.1
0.68
4.7
25.5
0.82
2.2
51.1
0.68
10
5.49
3.3
47
8.2
15
7.5
1.5
8.2
10
22
9.09
1
10
22
12.1
0.82
22
15
26.1
0.68
10
10
12.1
0.82
22
6.8
26.1
0.68
10
33
21.5
0.82
15
38.3
0.68
10
21.5
0.82
22
8.2
38.3
0.68
10
22
26.1
0.82
22
10
51.1
0.68
10
10
26.1
0.82
22
8.2
51.1
0.68
10
17
SC4524C
Typical Application Schematics
V IN
D1
D3
24V
18VZener 1N4148
C4
4.7PF
C1
0.33PF
BST
IN
SW
L1
OUT
8.2PH
1.5V/2A
R4
33.2k
SC4524C
SS/EN
FB
COMP
C7
10nF
C8
47pF
ROSC
GND
D2
R5
69.8k
R7
5.49k
R6
66.5k
20BQ030
C2
22PF
C5
3.3nF
L1:Coiltronics DR73-8R2
C2:MurataGRM31CR60J226K
C4:MurataGRM32ER71H475K
Figure 10. 300kHz 24V to 1.5V/2A Step-down Converter
V IN
D1
10V– 26V
C4
4.7PF
1N4148
C1
0.33PF
L1
BST
IN
SW
8.2PH
SC4524C
SS/EN
OUT
R4
33.2k
3.3V/2A
FB
COMP
C7
10nF
C8
33pF
R7
10.7k
ROSC
GND
R5
25.5k
C5
1nF
L1:Coiltronics DR73-8R2
R6
D2
20BQ030
14.3k
C2
22PF
C2:MurataGRM31CR60J226M
C4:MurataGRM32ER71H475K
Figure 11. 700kHz 10V-26V to 3.3V/2A Step-down Converter
18
TR
SC4524C
Fig.12(b) SS
Typical Performance Characteristics
(For A 24V to 5V/2A Step-down Converter with 1MHz Switching Frequency)
SS270REV6-7
Load Characteristic
6
Output Voltage (V)
5
24V Input (10V/DIV)
4
3
5V Output (2V/DIV)
2
1
SS Voltage (1V/DIV)
0
0
0.5
1
1.5
2
2.5
3
Load Current (A)
Fig.12(d) OCP
Load Characteristic
10ms/DIV
VIN Start up Transient (IO=2A)
5V Output Short (5V/DIV)
5V Output Response (500mV/DIV, AC Coupling)
Inductor Current (1A/DIV)
Retry Inductor Current (2A/DIV)
SS Voltage (2V/DIV)
40us/DIV
Load Transient Response (IO= 0.3A to 2A)
20ms/DIV
Output Short Circuit (Hiccup)
19
SC4524C
Outline Drawing - SOIC-8 EDP
A
D
e
N
2X E/2
E1 E
1
2
ccc C
2XN/2TIPS
e/2
B
D
aaa C
SEATING
PLANE
A2 A
C
bxN
bbb
A1
DIMENSIONS
INCHES
MILLIMETERS
DIM
MIN NOM MAX MIN NOM MAX
A
A1
A2
b
c
D
E1
E
e
F
H
h
L
L1
N
01
aaa
bbb
ccc
.069
.005
.065
.020
.010
.193 .197
.154 .157
.236BSC
.050BSC
.116 .120 .130
.085 .095 .099
.010
.020
.016 .028 .041
(.041)
8
0°
8°
.004
.010
.008
.053
.000
.049
.012
.007
.189
.150
C A-B D
1.75
0.13
1.65
0.51
0.25
4.90 5.00
3.90 4.00
6.00BSC
1.27BSC
2.95 3.05 3.30
2.15 2.41 2.51
0.25
0.50
0.40 0.72 1.04
(1.05)
8
0°
8°
0.10
0.25
0.20
1.35
0.00
1.25
0.31
0.17
4.80
3.80
h
F
EXPOSEDPAD
h
H
H
c
GAGE
PLANE
0.25
L
(L1)
SEEDETAIL
SIDEVIEW
A
DETAIL
01
A
NOTES:
1.
CONTROLLINGDIMENSIONSAREINMILLIMETERS (ANGLESINDEGREES).
2.
-ADATUMSANDTOBEDETERMINEDATDATUMPLANE
-B-
3.
DIMENSIONS"E1"AND"D"DONOTINCLUDEMOLDFLASH,PROTRUSIONS
ORGATEBURRS.
REFERENCEJEDECSTDMS -012,VARIATIONBA.
4.
-H-
20
SC4524C
Land Pattern - SOIC-8 EDP
E
SOLDERMASK
D
DIMENSIONS
DIM
(C)
F
G
Z
Y
THERMALVIA
Ø0.36mm
P
X
C
D
E
F
G
P
X
Y
Z
INCHES
(.205)
.134
.201
.101
.118
.050
.024
.087
.291
MILLIMETERS
(5.20)
3.40
5.10
2.56
3.00
1.27
0.60
2.20
7.40
NOTES:
1.
THISLANDPATTERNISFORREFERENCEPURPOSESONLY.
CONSULTYOURMANUFACTURINGGROUPTOENSUREYOUR
COMPANY'SMANUFACTURINGGUIDELINESAREMET.
2.
REFERENCEIPC-SM-782A,RLPNO.300A.
3.
THERMALVIASINTHELANDPATTERNOFTHEEXPOSEDPAD
SHALLBECONNECTEDTOASYSTEMGROUNDPLANE.
FAILURETODOSOMAYCOMPROMISETHETHERMALAND/OR
FUNCTIONALPERFORMANCEOFTHEDEVICE.
21
SC4524C
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200 Flynn Road, Camarillo, CA 93012
Phone: (805) 498-2111 Fax: (805) 498-3804
22