PC942J00000F Series PC942J00000F Series High Power, Gate Drive type DIP 8 pin ∗OPIC Photocoupler ■ Description ■ Agency approvals/Compliance PC942J00000F Series contains an IRED optically coupled to an OPIC chip. It is packaged in a 8 pin DIP, available in SMT gullwing lead form option. Input-output isolation voltage(rms) is 5.0kV, High speed response (t PHL ,t PLH : MAX. 5µs) and CMR is MIN. 10kv/µs. 1. Recognized by UL1577 (Double protection isolation), file No. E64380 (as model No. PC942) 2. Package resin : UL flammability grade (94V-0) ■ Applications 1. Inverter controlled air conditioners 2. Small capacity general purpose inverters ■ Features 1. 8 pin DIP package 2. Double transfer mold package (Ideal for Flow Soldering) 3. Built-in base amplifier for inverter drive 4. High power (IO1 : MAX. 0.5A (DC)) (IO2P : MAX. 2.0A (pulse)) 5. High noise immunity due to high instantaneous common mode rejection voltage (CMH : MIN. −10 kV/µs, CML : MIN. 10 kV/µs) 6. High speed response (tPHL,tPLH : MAX. 5µs) 7. High isolation voltage between input and output (Viso(rms) : 5.0 kV) 8. Lead-free and RoHS directive compliant ∗ "OPIC"(Optical IC) is a trademark of the SHARP Corporation. An OPIC consists of a light-detecting element and a signal-processing circuit integrated onto a single chip. Notice The content of data sheet is subject to change without prior notice. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in equipment using any SHARP devices shown in catalogs, data books, etc. Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. 1 Sheet No.: D2-A05902EN Date Jun. 30. 2005 © SHARP Corporation PC942J00000F Series ■ Internal Connection Diagram 8 7 6 5 Tr.2 Tr.1 1 2 3 Interface 4 Anode Cathode NC NC 5 6 7 8 O1 O2 GND VCC Amp. 1 2 3 4 ■ Truth table O2 Terminal output High level Low level Tr. 1 ON OFF Tr. 2 OFF ON ■ Outline Dimensions (Unit : mm) 1. Through-Hole [ex. PC942J00000F] 1.2±0.3 2. SMT Gullwing Lead-Form [ex. PC942PJ0000F] 1.2±0.3 0.85±0.2 8 6 6.5 2 3 4 1 3 4 Date code 0.5TYP. 7.62±0.3 0.26±0.1 3.5 ±0.5 7.62±0.3 ±0.5 Epoxy resin 3.4 3.05±0.5 2 9.66±0.5 Date code 2.54±0.25 5 Primary side mark 9.66±0.5 Primary side mark 6 PC942 ±0.5 PC942 1 7 5 6.5±0.5 7 0.26±0.1 0.5±0.1 θ θ:0 to 13˚ 2.54±0.25 3.5±0.5 8 0.85±0.2 1.0+0.4 −0 Epoxy resin 0.35±0.25 Input ON OFF 1.0+0.4 −0 10.0+0 −0.5 θ Product mass : approx. 0.55g Product mass : approx. 0.51g Plating material : SnCu (Cu : TYP. 2%) Sheet No.: D2-A05902EN 2 PC942J00000F Series Date code (3 digit) A.D. 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 1st digit Year of production A.D Mark 2002 A 2003 B 2004 C 2005 D 2006 E 2007 F 2008 H 2009 J 2010 K 2011 L 2012 M ·· N · Mark P R S T U V W X A B C ·· · 2nd digit Month of production Month Mark January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October O November N December D 3rd digit Week of production Mark Week 1st 1 2nd 2 3rd 3 4th 4 5.6th 5 repeats in a 20 year cycle Country of origin Japan Rank mark There is no rank mark indicator. Sheet No.: D2-A05902EN 3 PC942J00000F Series ■ Absolute Maximum Ratings (Unless otherwise specified Ta=Topr) Parameter Symbol Rating Unit *1 IF Forward current 25 mA Input *2 Reverse voltage VR V 6 Supply voltage VCC 18 V O1 output current IO1 A 0.5 *3 1.0 O1 Peak output current IO1P A 0.6 IO2 A Output O2 output current *3 2.0 O2 Peak output current IO2P A 18 O1 output voltage VO1 V *4 500 mW PO Power dissipation *5 550 mW Ptot Total power dissipation *6 5.0 kV Isolation voltage Viso (rms) −20 to +80 Operating temperature ˚C Topr −55 to +125 Storage temperature ˚C Tstg *7 260 Soldering temperature Tsol ˚C *1 The derating factors of a absolute maximum ratings due to ambient temperature are shown in Fig.8 *2 Ta =25˚C *3 Pulse width≤5µs, Duty ratio : 0.01 *4.5 The derating factors of a absolute maximum ratings due to ambient temperature are shown in Fig.8 *7 For 10s *6 AC for 1minute, 40 to 60 %RH, Ta =25˚C, f=60Hz ■ Electro-optical Characteristics Parameter High level supply current ICCH Low level supply current ICCL "Low→High" input threshold current IFLH Output Input Forward voltage Isolation resistance "Low→High" propagation delay time "High→Low" propagation delay time Rise time Fall time Instantaneous common mode rejection voltage (High level output) Response time *8 Transfer characteristics Reverse current Terminal capacitance Supply voltage O1 Low level output voltage O2 High level output voltage O2 Low level output voltage O1 leak current O2 leak current Symbol VF1 VF2 IR Ct VCC VO1L VO2H VO2L IO1L IO2L Instantaneous common mode rejection voltage (Low level output) RISO tPLH tPHL tr tf CMH CML Conditions Ta=25˚C, IF=5mA Ta=25˚C, IF=0.2mA Ta=25˚C, VR=3V Ta=25˚C, V=0, f=1kHz − VCC=6V, IO1=0.4A, RL2=10Ω, IF=5mA VCC=6V, IO2=−0.4A, IF=5mA VCC=6V, IO2=0.5A, IF=0 VCC=13V, IF=0 VCC=13V, IF=5mA Ta=25˚C, V=6V, IF=5mA VCC=6V, IF=5mA Ta=25˚C, VCC=6V, IF=0 VCC=6V, IF=0 Ta=25˚C, VCC=6V, RL1=5Ω, RL2=10Ω VCC=6V, RL1=5Ω, RL2=10Ω Ta=25˚C, DC500V, 40 to 60%RH Ta=25˚C, VCC=6V, IF=5mA RL1=5Ω, RL2=10Ω Ta=25˚C, VCM=600V(peak) IF=5mA, RL1=470Ω RL2=1kΩ, ∆VO2H=0.5V(MAX) Ta=25˚C, VCM=600V(peak) IF=0, RL1=470Ω RL2=1kΩ, ∆VO2L=0.5V(MAX) MIN. − 0.6 − − 5.4 − 4.5 − − − − − − − 0.3 0.2 5×1010 − − − − (Unless otherwise specified Ta=Topr) MAX. Unit TYP. 1.4 V 1.1 − V 0.9 10 µA − 30 250 pF − 13 V 0.2 0.4 V 5.0 − V 0.2 0.4 V − 200 µA − 200 µA 9 13 mA − 17 mA 11 15 mA − 20 mA 1.5 3.0 mA − 5.0 mA 1011 − Ω 2 µs 5 2 µs 5 0.2 µs 1 0.1 µs 1 −10 − − kV/µs 10 − − kV/µs *8 IFLH represents forward current when output goes from "Low" to "High" Sheet No.: D2-A05902EN 4 PC942J00000F Series ■ Model Line-up Lead Form Package Model No. Through-Hole Sleeve 50pcs/sleeve PC942J00000F SMT Gullwing Taping 1 000pcs/reel PC942PJ0000F Please contact a local SHARP sales representative to inquire about production status. Sheet No.: D2-A05902EN 5 PC942J00000F Series Fig.1 Test Circuit for O1 Low Level Output Voltage 1 Fig.2 Test Circuit for O2 High Level Output Voltage 1 8 5 8 5 VCC VCC IO2 V VO1L IF IF 6 2 V VO2H 2 7 Fig.3 Test Circuit for O1 Leak Current 1 6 IO1 RL2 7 Fig.4 Test Circuit for O2 Leak Current 8 8 1 A IO1L 5 IF IF 6 2 1 7 Fig.6 Test Circuit for Response Time 8 1 8 tr=tf=0.01µs ZO=50Ω RL1 5 VCC RL1 5 VIN VCC VO2 6 IF Variable 6 RL2 RL2 2 VCC 6 2 7 Fig.5 Test Circuit for "Low→High" Input Threshold Current A A IO2L 5 VCC 2 V VO2 Vout 7 47Ω 7 VIN waveform 50% tPLH tPHL 90% VOUT waveform 10% 50% tr tf Sheet No.: D2-A05902EN 6 PC942J00000F Series Fig.7 Test Circuit for Instantaneous Common Mode Rejection Voltage 1 8 SW A VCM (peak) VCM waveform RL1 VCC 5 B GND 6 RL2 2 CMH VO2 waveform VO2 + VCM VO2H SW at A, IF=5mA 7 ∆VO2H CML VO2 waveform ∆VO2L − VO2L GND SW at B, IF=0 Fig.8 Forward Current vs. Ambient Temperature Fig.9 Power Dissipation vs. Ambient Temperature 600 30 550 Power dissipation PO, Ptot (mW) Forward current IF (mA) 25 20 15 10 5 0 −20 0 25 50 75 80 Ambient temperature Ta (˚C) PO 300 200 100 0 25 50 75 80 100 Ambient temperature Ta (˚C) Fig.11 "Low→High" Relative Input Threshold Current vs. Supply Voltage 1 000 1.2 50˚C 100 IFLH=1 at VCC=6V Ta=25˚C 25˚C Ta=75˚C Relative input threshold current Forward current IF (mA) Ptot 400 0 −20 100 Fig.10 Forward Current vs. Forward Voltage 0˚C −20˚C 10 1 0.1 500 1.1 1 0.9 0.8 0.7 0 0.5 1.0 1.5 2.0 2.5 4 3.0 6 8 10 12 14 Supply voltage VCC (V) Forward voltage VF (V) Sheet No.: D2-A05902EN 7 PC942J00000F Series Fig.12 "Low→High" Relative Input Threshold Current vs. Ambient Temperature Fig.13 O1 Low Level Output Voltage vs. O1 Output Current 1 VCC=6V IFLH=1 at Ta=25˚C O1 low level output voltage VO1L (V) Relative input threshold current IFLH 1.6 1.4 1.2 1 0.8 0.6 −25 0 25 50 75 Ambient temperature Ta (˚C) 0.01 0.1 Fig.15 O2 High Level Output Voltage vs. O2 Output Current 5.4 O2 high level output voltage VO2H (V) VCC=6V RL2=10Ω 0.4 IO1=0.5A 0.3 0.4A 0.2 0.1 0.1A VCC=6V IF=5mA Ta=25˚C 5.3 5.2 5.1 5 4.9 4.8 0 25 50 75 100 0 −0.1 Ambient temperature Ta (˚C) Fig.16 O2 High Level Output Voltage vs. Ambient Temperature 1 O2 low level output voltage VO2L (V) O2 high level output voltage VO2H (V) IO2=−0.1A VCC=6V 5.2 −0.4A 5.1 −0.5A 5 4.9 4.8 −25 0 25 50 75 Ambient temperature Ta (˚C) −0.2 −0.3 −0.4 −0.5 O2 output current IO2 (A) −0.6 Fig.17 O2 Low Level Output Voltage vs. O2 Output Current 5.4 5.3 1 O1 output current IO1 (A) 0.5 O1 low level output voltage VO1L (V) 0.1 0.001 0.01 100 Fig.14 O1 Low Level Output Voltage vs. Ambient Temperature 0 −25 VCC=6V RL2=10Ω IF=5mA Ta=25˚C 0.1 0.01 0.001 0.01 100 VCC=6V Ta=25˚C 0.1 O2 output current IO2 (A) 1.0 Sheet No.: D2-A05902EN 8 PC942J00000F Series Fig.18 O2 Low Level Output Voltage vs. Ambient Temperature Fig.19 High Level Supply Current vs. Supply Voltage 14 VCC=6V High level supply current ICCH (mA) 0.4 IO2=0.6A 0.3 0.5A 0.2 0.1 0.1A 0 −25 0 25 50 75 12 Ta=−20˚C 10 25˚C 8 80˚C 6 4 4 100 6 Ambient temperature Ta (˚C) Fig.20 Low Level Supply Current vs. Supply Voltage 6 Propagation delay time tPHL, tPLH (µs) Low level supply current ICCL (mA) 10 12 14 Ta=−20˚C 12 25˚C 10 80˚C 8 VCC=6V RL1=5Ω RL2=10Ω 5 4 tPHL Ta=80˚C 3 25˚C −20˚C 2 tPLH Ta=80˚C 1 25˚C −20˚C 0 6 4 6 8 10 12 Supply voltage VCC (V) 0 14 10 15 20 Forward current IF (mA) 10 O2 peak output current IO2P (A) VCC=6V RL1=5Ω RL2=10Ω IF=5mA 4 5 25 Fig.23 O2 Peak Output Current vs. O2 Low Level Output Voltage Fig.22 Propagation Delay Time vs. Ambient Temperature 5 14 Fig.21 Propagation Delay Time vs. Forward Current 16 Propagation delay time tPHL, tPLH (µs) 8 Supply voltage VCC (V) 3 tPLH 2 tPHL 1 *Single osc.pulse Ta=25˚C 100ms* 10ms* 1ms* I02 MAX. (Pulse) 1 I02MAX. (Continuous) 1s* DC VCC (MAX.) O2 low level output voltage VO2L (V) 0.5 DC (Ta=80˚C) 0 −25 0 25 50 75 0.1 0.1 100 1 10 O2 low level output voltage VO2L (V) Ambient temperature Ta (˚C) Sheet No.: D2-A05902EN 9 PC942J00000F Series Fig.24 Application Circuit VCC +5V Anode O1 + Power transistor module 6V O2 Load C B Cathode GND TTL, microcomputer, etc. + E This application circuit shows the general example of a circuit, and is not a disign guarantee for right operation. Remarks : Please be aware that all data in the graph are just for reference and not for guarantee. Sheet No.: D2-A05902EN 10 PC942J00000F Series ■ Design Considerations ● Notes about static electricity Transistor of detector side in bipolar configuration may be damaged by static electricity due to its minute design. When handling these devices, general countermeasure against static electricity should be taken to avoid breakdown of devices or degradation of characteristics. ● Design guide In order to stabilize power supply line, we should certainly recommend to connect a by-pass capacitor of 0.01µF or more between VCC and GND near the device. In case that some sudden big noise caused by voltage variation is provided between primary and secondary terminals of photocoupler some current caused by it is floating capacitance may be generated and result in false operation since current may go through IRED or current may change. If the photocoupler may be used under the circumstances where noise will be generated we recommend to use the bypass capacitors at the both ends of IRED. The detector which is used in this device, has parasitic diode between each pins and GND. There are cases that miss operation or destruction possibly may be occurred if electric potential of any pin becomes below GND level even for instant. Therefore it shall be recommended to design the circuit that electric potential of any pin does not become below GND level. This product is not designed against irradiation and incorporates non-coherent IRED. Sheet No.: D2-A05902EN 11 PC942J00000F Series ● Degradation In general, the emission of the IRED used in photocouplers will degrade over time. In the case of long term operation, please take the general IRED degradation (50% degradation over 5 years) into the design consideration. Please decide the input current which become 2 times of MAX. IFLH. ● Recommended Foot Print (reference) 1.7 2.54 2.54 2.54 8.2 2.2 (Unit : mm) ✩ For additional design assistance, please review our corresponding Optoelectronic Application Notes. Sheet No.: D2-A05902EN 12 PC942J00000F Series ■ Manufacturing Guidelines ● Soldering Method Reflow Soldering: Reflow soldering should follow the temperature profile shown below. Soldering should not exceed the curve of temperature profile and time. Please don't solder more than twice. (˚C) 300 Terminal : 260˚C peak ( package surface : 250˚C peak) 200 Reflow 220˚C or more, 60s or less Preheat 150 to 180˚C, 120s or less 100 0 0 1 2 3 4 (min) Flow Soldering : Due to SHARP's double transfer mold construction submersion in flow solder bath is allowed under the below listed guidelines. Flow soldering should be completed below 270˚C and within 10s. Preheating is within the bounds of 100 to 150˚C and 30 to 80s. Please don't solder more than twice. Hand soldering Hand soldering should be completed within 3s when the point of solder iron is below 400˚C. Please don't solder more than twice. Other notices Please test the soldering method in actual condition and make sure the soldering works fine, since the impact on the junction between the device and PCB varies depending on the tooling and soldering conditions. Sheet No.: D2-A05902EN 13 PC942J00000F Series ● Cleaning instructions Solvent cleaning: Solvent temperature should be 45˚C or below Immersion time should be 3 minutes or less Ultrasonic cleaning: The impact on the device varies depending on the size of the cleaning bath, ultrasonic output, cleaning time, size of PCB and mounting method of the device. Therefore, please make sure the device withstands the ultrasonic cleaning in actual conditions in advance of mass production. Recommended solvent materials: Ethyl alcohol, Methyl alcohol and Isopropyl alcohol In case the other type of solvent materials are intended to be used, please make sure they work fine in actual using conditions since some materials may erode the packaging resin. ● Presence of ODC This product shall not contain the following materials. And they are not used in the production process for this product. Regulation substances : CFCs, Halon, Carbon tetrachloride, 1.1.1-Trichloroethane (Methylchloroform) Specific brominated flame retardants such as the PBBOs and PBBs are not used in this product at all. This product shall not contain the following materials banned in the RoHS Directive (2002/95/EC). •Lead, Mercury, Cadmium, Hexavalent chromium, Polybrominated biphenyls (PBB), Polybrominated diphenyl ethers (PBDE). Sheet No.: D2-A05902EN 14 PC942J00000F Series ■ Package specification ● Sleeve package Package materials Sleeve : HIPS (with anti-static material) Stopper : Styrene-Elastomer Package method MAX. 50 pcs. of products shall be packaged in a sleeve. Both ends shall be closed by tabbed and tabless stoppers. The product shall be arranged in the sleeve with its primary side mark on the tabless stopper side. MAX. 20 sleeves in one case. Sleeve outline dimensions 12.0 ±2 5.8 10.8 520 6.7 (Unit : mm) Sheet No.: D2-A05902EN 15 PC942J00000F Series ● Tape and Reel package Package materials Carrier tape : A-PET (with anti-static material) Cover tape : PET (three layer system) Reel : PS Carrier tape structure and Dimensions F J D E G MA X. H H A B C I Dimensions List A B 16.0±0.3 7.5±0.1 H I ±0.1 10.4 0.4±0.05 5˚ K C 1.75±0.1 J 4.2±0.1 D 12.0±0.1 K 10.2±0.1 E 2.0±0.1 (Unit : mm) F G +0.1 4.0±0.1 φ1.5−0 Reel structure and Dimensions e d c g Dimensions List a b 330 17.5±1.5 e f 23±1.0 2.0±0.5 f a b c (Unit : mm) d 100±1.0 g 2.0±0.5 13±0.5 Direction of product insertion Pull-out direction [Packing : 1 000pcs/reel] Sheet No.: D2-A05902EN 16 PC942J00000F Series ■ Important Notices with equipment that requires higher reliability such as: --- Transportation control and safety equipment (i.e., aircraft, trains, automobiles, etc.) --- Traffic signals --- Gas leakage sensor breakers --- Alarm equipment --- Various safety devices, etc. (iii) SHARP devices shall not be used for or in connection with equipment that requires an extremely high level of reliability and safety such as: --- Space applications --- Telecommunication equipment [trunk lines] --- Nuclear power control equipment --- Medical and other life support equipment (e.g., scuba). · The circuit application examples in this publication are provided to explain representative applications of SHARP devices and are not intended to guarantee any circuit design or license any intellectual property rights. SHARP takes no responsibility for any problems related to any intellectual property right of a third party resulting from the use of SHARP's devices. · Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. SHARP reserves the right to make changes in the specifications, characteristics, data, materials, structure, and other contents described herein at any time without notice in order to improve design or reliability. Manufacturing locations are also subject to change without notice. · If the SHARP devices listed in this publication fall within the scope of strategic products described in the Foreign Exchange and Foreign Trade Law of Japan, it is necessary to obtain approval to export such SHARP devices. · Observe the following points when using any devices in this publication. SHARP takes no responsibility for damage caused by improper use of the devices which does not meet the conditions and absolute maximum ratings to be used specified in the relevant specification sheet nor meet the following conditions: (i) The devices in this publication are designed for use in general electronic equipment designs such as: --- Personal computers --- Office automation equipment --- Telecommunication equipment [terminal] --- Test and measurement equipment --- Industrial control --- Audio visual equipment --- Consumer electronics (ii) Measures such as fail-safe function and redundant design should be taken to ensure reliability and safety when SHARP devices are used for or in connection · This publication is the proprietary product of SHARP and is copyrighted, with all rights reserved. Under the copyright laws, no part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, in whole or in part, without the express written permission of SHARP. Express written permission is also required before any use of this publication may be made by a third party. · Contact and consult with a SHARP representative if there are any questions about the contents of this publication. [E224] Sheet No.: D2-A05902EN 17