CS5205-2 5.0 A, 1.5 V Fixed Linear Regulator The CS5205–2 linear regulator provides 5.0 A @ 1.5 V with an accuracy of ±2.0 %. The regulator is intended for use as an active termination for the GTL bus on Intel based motherboards. The fast loop response and low dropout voltage make these regulators ideal for applications where low voltage operation and good transient response are important. The circuit is designed to operate with dropout voltages as low as 1.0 V depending on the output current level. The maximum quiescent current is only 10 mA at full load. The regulator is fully protected against overload conditions with protection circuitry for Safe Operating Area (SOA), overcurrent and thermal shutdown. The CS5205–2 is available in TO–220 and surface mount D2 packages. Features • Output Current to 5.0 A • Output Voltage Trimmed to ±2.0% • Dropout Voltage 1.2 V @ 5.0 A • Fast Transient Response • Fault Protection Circuitry – Thermal Shutdown – Overcurrent Protection – Safe Area Protection http://onsemi.com TO–220 THREE LEAD T SUFFIX CASE 221A 1 12 2 Tab = VOUT Pin 1. GND 2. VOUT 3. VIN 3 D2PAK 3–PIN D2T SUFFIX CASE 418E 3 MARKING DIAGRAMS D2PAK TO–220 CS5205–2 AWLYWW CS5205–2 AWLYWW VOUT 1 VIN 1 A WL, L YY, Y WW, W Output Current Limit Thermal Shutdown ORDERING INFORMATION* – + Error Amplifier Device Bandgap GND Figure 1. Block Diagram Semiconductor Components Industries, LLC, 2002 February, 2002 – Rev. 6 = Assembly Location = Wafer Lot = Year = Work Week Package Shipping CS5205–2GT3 TO–220† 50 Units/Rail CS5205–2GDP3 D2PAK† 50 Units/Rail CS5205–2GDPR3 D2PAK† 750 Tape & Reel *Additional ordering information can be found on page 5 of this data sheet. † TO–220 are all 3–pin, straight leaded. D2PAK are all 3–pin. 1 Publication Order Number: CS5205–2/D CS5205–2 MAXIMUM RATINGS* Parameter Supply Voltage, VCC Operating Temperature Range Junction Temperature Storage Temperature Range Lead Temperature Soldering: Wave Solder (through hole styles only) Note 1 Reflow (SMD styles only) Note 2 Value Unit 17 V –40 to +70 °C 150 °C –60 to +150 °C 260 Peak 230 Peak °C °C 1. 10 second maximum. 2. 60 second maximum above 183°C *The maximum package power dissipation must be observed. ELECTRICAL CHARACTERISTICS (CIN = 10 µF, COUT = 22 µF Tantalum, VIN – VOUT = 3.0 V, VIN ≤ 10 V, 0°C ≤ TA ≤ 70°C, TJ ≤ +150°C, unless otherwise specified, Ifull load = 5.0 A) Test Conditions Characteristic Min Typ Max Unit 1.47 (–2.0%) 1.50 1.53 (+2.0%) V Fixed Output Voltage Output Voltage (Notes 3 and 4) VIN – VOUT = 1.5 V; 0 ≤ IOUT ≤ 5.0 A Line Regulation 1.5 V ≤ VIN – VOUT ≤ 6.0 V; IOUT = 10 mA – 0.04 0.20 % Load Regulation (Notes 3 and 4) VIN – VOUT = 1.5 V; 10 mA ≤ IOUT ≤ 5.0 A – 0.08 0.40 % Dropout Voltage (Note 5) IOUT = 5.0 A – 1.2 1.3 V Current Limit VIN – VOUT = 3.0 V; TJ ≥ 25°C VIN – VOUT = 9.0 V 5.5 – 8.5 1.0 – – A A Quiescent Current VIN ≤ 9.0 V; IOUT = 10 mA – 5.0 10 mA Thermal Regulation 30 ms Pulse, TA = 25°C – 0.003 – %/W Ripple Rejection f = 120 Hz; IOUT = 5.0 A – 75 – dB – – 0.5 – % – 0.003 – %/VOUT Temperature Stability RMS Output Noise (%VOUT) 10 Hz ≤ f ≤ 10 kHz Thermal Shutdown – 150 180 – °C Thermal Shutdown Hysteresis – – 25 – °C 3. Load regulation and output voltage are measured at a constant junction temperature by low duty cycle pulse testing. Changes in output voltage due to thermal gradients or temperature changes must be taken into account seperately. 4. Specifications apply for an external Kelvin sense connection at a point on the output pin 1/4” from the bottom of the package. 5. Dropout voltage is a measurement of the minimum input/output differential at full load. PACKAGE PIN DESCRIPTION Package Pin Number TO–220 D2PAK Pin Symbol 1 1 GND Ground connection. 2 2 VOUT Regulated output voltage (case). 3 3 VIN Function Input voltage. http://onsemi.com 2 CS5205–2 TYPICAL PERFORMANCE CHARACTERISTICS 0.10 0.08 Output Voltage Deviation (%) Dropout Voltage (V) 1.30 1.25 1.20 1.15 1.10 1.05 TCASE = 0°C 1.00 0.95 TCASE = 125°C 0.90 0.85 TCASE = 25°C 0.80 0.06 0.04 0.02 0.00 –0.02 –0.04 –0.06 –0.08 –0.10 0.75 0.70 –0.12 0 1 2 3 4 5 0 TJ (°C) Figure 2. Dropout Voltage vs. Output Current Figure 3. Reference Voltage vs. Temperature 0.200 2.500 Minimum Load Current (mA) 0.175 0.150 0.125 0.100 TCASE = 25°C 0.075 0.050 TCASE = 125°C 0.025 TCASE = 0°C 0 1 2 3 4 2.175 TCASE = 0°C 1.850 1.525 TCASE = 25°C 1.200 0.875 TCASE = 125°C 0.000 0.550 5 1 2 Output Current (A) 3 4 5 6 7 VIN – VOUT (V) Figure 4. Load Regulation vs. Output Current Figure 5. Minimum Load Current 100 90 80 Ripple Rejection (dB) Output Voltage Deviation (%) 10 20 30 40 50 60 70 80 90 100 110 120 130 Output Current (A) 70 60 50 40 30 20 TCASE = 25°C IOUT = 5.0 A (VIN – VOUT) = 3.0 V VRIPPLE = 1.6 VPP 10 0 101 102 103 104 Frequency (Hz) Figure 6. Ripple Rejection vs. Frequency (Fixed Versions) http://onsemi.com 3 105 8 9 CS5205–2 APPLICATIONS INFORMATION Protection Diodes The regulator is protected against short circuit, and includes thermal shutdown and safe area protection (SOA) circuitry. The SOA protection circuitry decreases the maximum available output current as the input–output differential voltage increase. The CS5205–2 has a composite PNP–NPN output transistor and requires an output capacitor for stability. A detailed procedure for selecting this capacitor is included in the Stability Considerations section. When large external capacitors are used with a linear regulator it is sometimes necessary to add protection diodes. If the input voltage of the regulator gets shorted, the output capacitor will discharge into the output of the regulator. The discharge current depends on the value of the capacitor, the output voltage and the rate at which VIN drops. In the CS5205–2 linear regulator, the discharge path is through a large junction and protection diodes are not usually needed. If the regulator is used with large values of output capacitance and the input voltage is instantaneously shorted to ground, damage can occur. In this case, a diode connected as shown in Figure 7 is recommended. Stability Considerations The output or compensation capacitor helps determine three main characteristics of a linear regulator: start–up delay, load transient response, and loop stability. The capacitor value and type is based on cost, availability, size and temperature constraints. A tantalum or aluminum electrolytic capacitor is best, since a film or ceramic capacitor with almost zero ESR can cause instability. The aluminum electrolytic capacitor is the least expensive solution. However, when the circuit operates at low temperatures, both the value and ESR of the capacitor will vary considerably. The capacitor manufacturer’s data sheet provides this information. A 22 µF tantalum capacitor will work for most applications, but with high current regulators such as the CS5205–2 the transient response and stability improve with higher values of capacitance. The majority of applications for this regulator involve large changes in load current so the output capacitor must supply the instantaneous load current. The ESR of the output capacitor causes an immediate drop in output voltage given by: IN4002 (Optional) VIN VOUT VIN VOUT CS5205–2 C1 C2 GND Figure 7. Protection Diode Scheme for Fixed Output Regulators Output Voltage Sensing Since the CS5205–2 is a three terminal regulator, it is not possible to provide true remote load sensing. Load regulation is limited by the resistance of the conductors connecting the regulator to the load. For best results the regulator should be connected as shown in Figure 8. V I ESR For microprocessor applications it is customary to use an output capacitor network consisting of several tantalum and ceramic capacitors in parallel. This reduces the overall ESR and reduces the instantaneous output voltage drop under transient load conditions. The output capacitor network should be as close to the load as possible for the best results. VIN VIN VOUT RC Conductor Parasitic Resistance CS5205–2 RLOAD Figure 8. Conductor Parasitic Resistance Effects Can Be Minimized With the Above Grounding Scheme for Fixed Output Regulators http://onsemi.com 4 CS5205–2 Calculating Power Dissipation and Heat Sink Requirements A heat sink effectively increases the surface area of the package to improve the flow of heat away from the IC and into the surrounding air. Each material in the heat flow path between the IC and the outside environment has a thermal resistance. Like series electrical resistances, these resistances are summed to determine RΘJA, the total thermal resistance between the junction and the surrounding air. 1. Thermal Resistance of the junction to case, RΘJC (°C/W) 2. Thermal Resistance of the case to Heat Sink, RΘCS (°C/W) 3. Thermal Resistance of the Heat Sink to the ambient air, RΘSA (°C/W) These are connected by the equation: The CS5205–2 includes thermal shutdown and safe operating area circuitry to protect the device. High power regulators such as these usually operate at high junction temperatures so it is important to calculate the power dissipation and junction temperatures accurately to ensure that an adequate heat sink is used. The case is connected to VOUT on the CS5205–2, electrical isolation may be required for some applications. Thermal compound should always be used with high current regulators such as these. The thermal characteristics of an IC depend on the following four factors: 1. 2. 3. 4. Maximum Ambient Temperature TA (°C) Power dissipation PD (Watts) Maximum junction temperature TJ (°C) Thermal resistance junction to ambient RΘJA (°C/W) RJA RJC RCS RSA The value for RΘJA is calculated using equation (3) and the result can be substituted in equation (1). RΘJC is 1.6°C/Watt for the CS5205–2. For a high current regulator such as the CS5205–2 the majority of the heat is generated in the power transistor section. The value for RΘSA depends on the heat sink type, while RΘCS depends on factors such as package type, heat sink interface (is an insulator and thermal grease used?), and the contact area between the heat sink and the package. Once these calculations are complete, the maximum permissible value of RΘJA can be calculated and the proper heat sink selected. For further discussion on heat sink selection, see application note “Thermal Management for Linear Regulators,” document number SR006AN/D, available through the Literature Distribution Center or via our website at http://onsemi.com. These four are related by the equation TJ TA PD RJA (1) The maximum ambient temperature and the power dissipation are determined by the design while the maximum junction temperature and the thermal resistance depend on the manufacturer and the package type. The maximum power dissipation for a regulator is: PD(max) {VIN(max) VOUT(min)}IOUT(max) VIN(max)IQ (2) where: VIN(max) is the maximum input voltage, VOUT(min) is the minimum output voltage, IOUT(max) is the maximum output current, for the application IQ is the maximum quiescent current at IOUT(max). ADDITIONAL ORDERING INFORMATION Orderable Part Number (3) Type Description CS5205–2GT3 5.0 A, 1.5 V Output TO–220 THREE LEAD, STRAIGHT CS5205–2GDP3 5.0 A, 1.5 V Output D2PAK 3–PIN CS5205–2GDPR3 5.0 A, 1.5 V Output D2PAK 3–PIN (Tape & Reel) http://onsemi.com 5 CS5205–2 PACKAGE DIMENSIONS TO–220 THREE LEAD T SUFFIX CASE 221A–08 ISSUE AA –T– F –B– SEATING PLANE C T S 4 Q A 1 2 3 U H –Y– K L R V G J D 3 PL 0.25 (0.010) B M M NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. DIM A B C D F G H J K L N Q R S T U V INCHES MIN MAX 0.560 0.625 0.380 0.420 0.140 0.190 0.025 0.035 0.139 0.155 0.100 BSC --0.280 0.012 0.045 0.500 0.580 0.045 0.060 0.200 BSC 0.100 0.135 0.080 0.115 0.020 0.055 0.235 0.255 0.000 0.050 0.045 --- MILLIMETERS MIN MAX 14.23 15.87 9.66 10.66 3.56 4.82 0.64 0.89 3.53 3.93 2.54 BSC --7.11 0.31 1.14 12.70 14.73 1.15 1.52 5.08 BSC 2.54 3.42 2.04 2.92 0.51 1.39 5.97 6.47 0.00 1.27 1.15 --- Y N D2PAK 3–PIN DP SUFFIX CASE 418E–01 ISSUE O –T– SEATING PLANE B M C E NOTES: 1. DIMENSIONS AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 4 DIM A B C D E F G H J K L M N A 1 2 3 K F H G D 0.13 (0.005) M 3 PL T B J L M N http://onsemi.com 6 INCHES MIN MAX 0.326 0.336 0.396 0.406 0.170 0.180 0.026 0.036 0.045 0.055 0.090 0.110 0.100 BSC 0.098 0.108 0.018 0.025 0.204 0.214 0.045 0.055 0.055 0.066 0.000 0.004 MILLIMETERS MIN MAX 8.28 8.53 10.05 10.31 4.31 4.57 0.66 0.91 1.14 1.40 2.29 2.79 2.54 BSC 2.49 2.74 0.46 0.64 5.18 5.44 1.14 1.40 1.40 1.68 0.00 0.10 CS5205–2 PACKAGE THERMAL DATA Parameter TO–220 THREE LEAD D2PAK 3–PIN Unit RΘJC Typical 1.6 1.6 °C/W RΘJA Typical 50 10–50* °C/W * Depending on thermal properties of substrate. RΘJA = RΘJC + RΘCA http://onsemi.com 7 CS5205–2 ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. 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PUBLICATION ORDERING INFORMATION Literature Fulfillment: Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA Phone: 303–675–2175 or 800–344–3860 Toll Free USA/Canada Fax: 303–675–2176 or 800–344–3867 Toll Free USA/Canada Email: [email protected] JAPAN: ON Semiconductor, Japan Customer Focus Center 4–32–1 Nishi–Gotanda, Shinagawa–ku, Tokyo, Japan 141–0031 Phone: 81–3–5740–2700 Email: [email protected] ON Semiconductor Website: http://onsemi.com For additional information, please contact your local Sales Representative. N. American Technical Support: 800–282–9855 Toll Free USA/Canada http://onsemi.com 8 CS5205–2/D