Engineering Prototype Report for EP-91 – 12 W Power Supply using TinySwitch®-III (TNY278P) Title Specification 85-265 VAC Input, 12 V, 1 A Output Application TinySwitch-III Reference Design (DAK-91) Author Power Integrations Applications Department Document Number EPR-91 Date 7-February-06 Revision 1.1 Summary and Features • • • • • • • EcoSmart® – Meets all existing and proposed harmonized energy efficiency standards including: CECP (China), CEC, EPA, AGO, European Commission • No-load consumption 140 mW at 265 VAC (no bias winding required) • > 75% active-mode efficiency (exceeds standards requirement of 71%) BP/M capacitor value selects MOSFET current limit for greater design flexibility Output overvoltage protection (OVP) using primary bias winding sensed shutdown feature Tightly toleranced I2f parameter (–10%, +12%) reduces system cost: • Increases MOSFET and magnetics power delivery • Reduces overload power, which lowers output diode and capacitor costs Integrated TinySwitch-III Safety/Reliability features: • Accurate (± 5%), auto-recovering, hysteretic thermal shutdown function maintains safe PCB temperatures under all conditions • Auto-restart protects against output short circuit and open loop fault conditions • > 3.2 mm creepage on package enables reliable operation in high humidity and high pollution environments Meets EN550022 and CISPR-22 Class B conducted EMI with >12 dBµV margin Meets IEC61000-4-5 Class 3 AC line surge Power Integrations 5245 Hellyer Avenue, San Jose, CA 95138 USA. Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 The products and applications illustrated herein (including circuits external to the products and transformer construction) may be covered by one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations’ patents may be found at www.powerint.com. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 2 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply Table Of Contents 1 2 3 4 Introduction................................................................................................................. 5 Power Supply Specification ........................................................................................ 6 Circuit Diagram........................................................................................................... 7 Circuit Description ...................................................................................................... 8 4.1 Input Rectification and Filtering ........................................................................... 8 4.2 TNY278P Operation ............................................................................................ 8 4.3 Output Rectification and Filtering ........................................................................ 9 4.4 Feedback and Output Voltage Regulation........................................................... 9 4.5 Output Overvoltage Shutdown ............................................................................ 9 4.6 EMI Design Aspects ............................................................................................ 9 4.7 Peak Primary Current Limit Selection................................................................ 10 4.8 UV Lockout........................................................................................................ 10 5 PCB Layout .............................................................................................................. 11 6 Bill Of Materials ........................................................................................................ 12 7 Transformer Specification......................................................................................... 13 7.1 Electrical Diagram ............................................................................................. 13 7.2 Electrical Specifications..................................................................................... 13 7.3 Materials............................................................................................................ 14 7.4 Transformer Build Diagram ............................................................................... 14 7.5 Transformer Construction.................................................................................. 15 8 Transformer Spreadsheet......................................................................................... 16 9 Performance Data .................................................................................................... 18 9.1 Efficiency........................................................................................................... 18 9.2 Active Mode CEC Measurement Data............................................................... 19 9.3 No-load Input Power (R8 not installed: no bias winding supplementation)........ 20 9.4 No-load Input Power (with R8 and bias winding supplementation) ................... 20 9.5 Available Standby Output Power....................................................................... 21 9.6 Regulation ......................................................................................................... 22 9.6.1 Load and Line ............................................................................................ 22 10 Thermal Performance ............................................................................................... 23 11 Waveforms............................................................................................................... 24 11.1 Drain Voltage and Current, Normal Operation .................................................. 24 11.2 Output Voltage Start-Up Profile......................................................................... 25 11.3 Drain Voltage and Current Start-Up Profile ....................................................... 25 11.4 Load Transient Response (75% to 100% Load Step) ....................................... 26 11.5 Output Ripple Measurements............................................................................ 27 11.5.1 Ripple Measurement Technique ................................................................ 27 11.5.2 Measurement Results ................................................................................ 28 11.6 Overvoltage Shutdown ...................................................................................... 28 12 Line Surge................................................................................................................ 29 13 Conducted EMI ........................................................................................................ 30 13.1 115 VAC, Full Load ........................................................................................... 30 13.2 230 VAC, Full Load ........................................................................................... 31 14 Audible Noise........................................................................................................... 32 Page 3 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 15 16 17 18 7-Feb-2006 Extended and Reduced Current Limit (ILIMIT) Operation ....................................... 33 TNY277 and TNY279 Operation in EP-91............................................................ 33 OVP Operation Verification .................................................................................. 34 Revision History.................................................................................................... 35 Important Note: Although this board was designed to satisfy safety isolation requirements, it has not been agency approved. Therefore, all testing should be performed using an isolation transformer to provide the AC input to the power supply. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 4 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 1 Introduction This report describes a universal input, 12 V, 1 A flyback power supply using a TNY278P device from the TinySwitch-III family of ICs. It contains the complete specification of the power supply, a detailed circuit diagram, the entire bill of materials required to build the supply, extensive documentation of the power transformer, along with test data and oscillographs of the most important electrical waveforms. The board provides a number of user configurable options which are designed to demonstrate the features and flexibility of the TinySwitch-III family. These include easy adjustment of the device current limit for increased output power or higher efficiency operation, and a latched output overvoltage shutdown. AC AC + - + Figure 1 – EP-91 Populated Circuit Board Photographs. Page 5 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 2 Power Supply Specification Description Input Voltage Frequency No-load Input Power (230 VAC) No-load Input Power (230 VAC) Output Output Voltage Output Ripple Voltage Output Current Total Output Power Continuous Output Power Overvoltage Shutdown Efficiency Full Load Required average efficiency at 25, 50, 75 and 100 % of POUT Symbol Min Typ VIN fLINE 85 47 50/60 VOUT VRIPPLE IOUT 11 POUT VOV 12 15 η ηCEC 12 Max Units Comment 265 64 0.15 0.05 VAC Hz W W 2 Wire – no P.E. 13 100 V mV A 1 w/o UVLO resistor or bias winding With bias winding support ± 8% 20 MHz bandwidth W V With bias sense 75 % Measured at POUT 25 oC 71.3 % Per CEC / Energy Star STDs, with TNY278 & standard current limit 18 Environmental Conducted EMI Meets CISPR22B / EN55022B Designed to meet IEC950, UL1950 Class II Safety Surge (Differential) 1 kV Surge (Common mode) 2 kV Ambient Temperature TAMB 0 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com 50 o C 1.2/50 µs surge, IEC 1000-4-5, Series Impedance: Differential Mode: 2 Ω Common Mode: 12 Ω Free convection, sea level Page 6 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 3 Circuit Diagram Figure 2 – EP-91 Circuit Diagram. Page 7 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 4 Circuit Description This flyback power supply was designed around the TNY278P (U1 in Figure 2). The output voltage is sensed and fed back to U1 through optocoupler U2. That feedback is used by U1 to maintain constant voltage (CV) regulation of the output. 4.1 Input Rectification and Filtering Diodes D1–D4 rectify the AC input. Capacitors C1 and C2 filter the rectified DC. Inductor L1, C1 and C2 form a pi filter that attenuates differential mode conducted EMI. 4.2 TNY278P Operation The TNY278P device (U1) integrates an oscillator, a switch controller, startup and protection circuitry, and a power MOSFET, all on one monolithic IC. One side of the power transformer (T1) primary winding is connected to the positive leg of C2, and the other side is connected to the DRAIN pin of U1. At the start of a switching cycle, the controller turns the MOSFET on, and current ramps up in the primary winding, which stores energy in the core of the transformer. When that current reaches the limit threshold, the controller turns the MOSFET off. Due to the phasing of the transformer windings and the orientation of the output diode, the stored energy then induces a voltage across the secondary winding, which forward biases the output diode, and the stored energy is delivered to the output capacitor. When the MOSFET turns off, the leakage inductance of the transformer induces a voltage spike on the drain node. The amplitude of that spike is limited by an RCD clamp network that consists of D5, C4 and R2. Resistor R1 and VR1 provide hard clamping of the drain voltage, only conducting during output overload. Resistor R2 also limits the reverse current that flows through D5 when the MOSFET turns on. This allows a slow, low-cost, glass passivated diode (with a recovery time of ≤2 µs.) to be used for D5, which improves conducted EMI and efficiency. Using ON/OFF control, U1 skips switching cycles to regulate the output voltage, based on feedback to its EN/UV pin. The EN/UV pin current is sampled, just prior to each switching cycle, to determine if that switching cycle should be enabled or disabled. If the EN/UV pin current is <115 µA, the next switching cycle begins, and is terminated when the current through the MOSFET reaches the internal current limit threshold. To evenly spread switching cycles, preventing group pulsing, the EN pin threshold current is modulated between 115 µA and 60 µA based on the state during the previous cycle. A state-machine within the controller adjusts the MOSFET current limit threshold to one of four levels, depending on the load being demanded from the supply. As the load on the supply drops, the current limit threshold is reduced. This ensures that the effective switching frequency stays above the audible range until the transformer flux density is low. When the standard production technique of dip varnishing is used for the transformer, audible noise is practically eliminated. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 8 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 4.3 Output Rectification and Filtering Diode D7 rectifies the output of T1. Output voltage ripple was minimized by using a low ESR capacitor for C10 (see Section 6 for component part numbers and values). A post filter (ferrite bead L2 and C11) attenuates the high frequency switching noise. 4.4 Feedback and Output Voltage Regulation The supply’s output voltage regulation set point is set by the voltage that develops across Zener diode VR3, R6 and the LED in opto-coupler U2. The value of R4 was calculated to bias VR3 to about 0.5 mA when it goes into reverse avalanche conduction. This ensures that it is operating close to its rated knee current. Resistor R6 limits the maximum current during load transients. The values of R4 and R6 can both be varied slightly to fine-tune the output regulation set point. When the output voltage rises above the set point, the LED in U2 becomes forward biased. On the primary side, the photo-transistor of U2 turns on and draws current out of the EN/UV pin of U1. Just before the start of each switching cycle, the controller checks the EN/UV pin current. If the current flowing out of the EN/UV pin is greater than 115 µA, that switching cycle will be disabled. As switching cycles are enabled and disabled, the output voltage is kept very close to the regulation set point. For greater output voltage regulation accuracy, a reference IC such as a TL431 can be used in place of VR3. 4.5 Output Overvoltage Shutdown The TinySwitch-III family of ICs can detect overvoltage on the output of the supply and latch off. This protects the load in an open feedback loop fault condition, such as the failure of the optocoupler. Overvoltage on the output is detected through the BP/M pin and the bias winding on the transformer. The bias winding voltage is determined by the reflection of the output voltage through the turns ratio of the transformer. Therefore, an overvoltage on the output will be reflected onto the bias winding. The overvoltage threshold is the sum of the breakdown voltage of Zener diode VR2 and the BP/M pin voltage (28 V + 5.8 V). If the output voltage becomes abnormally high, the voltage on the bias winding will exceed the threshold voltage and excess current will flow into the BP/M pin. The latching shutdown circuit is activated when current into the BP/M pin exceeds 5 mA. Resetting a latched shutdown requires removing the AC input from the supply long enough to allow the input capacitors (C1 and C2) to discharge, and the BP/M pin voltage to drop below 2 V. Resistors R7 and R3 provide additional filtering of the bias voltage, with R3 also limiting the maximum current into the BYPASS pin in an OV condition 4.6 EMI Design Aspects An input pi filter (C1, L1 and C2) attenuates conducted, differential mode EMI noise. Shielding techniques (E-Shield™) were used in the construction of T1 to reduce common mode EMI displacement currents. Resistor R2 and capacitor C4 dampen out some of the high frequency ringing that occurs when the MOSFET turns off. When combined with the IC’s frequency jitter function, these techniques produce excellent conducted and radiated EMI performance (see Section 12 of this report). Page 9 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 4.7 Peak Primary Current Limit Selection The value of the capacitor installed on the BP/M pin allows the current limit of U1 to be selected. The power supply designer can change the current limit of the MOSFET by simply changing the capacitance value connected to the BP/M pin (see the TinySwitch-III data sheet for more details). Installing a 0.1 µF capacitor on the BP/M pin selects the standard current limit of the IC, and is the normal choice for enclosed adapter applications. Installing a 1 µF capacitor on the BP/M pin reduces the MOSFET current limit, which lowers conduction losses and improves efficiency (at the expense of reducing the maximum power capability of the IC). A 10 µF capacitor on the BP/M pin will raise the MOSFET current limit and extend the power capability of the IC (for higher power applications that do not have the thermal constraints of an enclosed adapter, or to supply short-duration, peak load demands). The EP91 demonstration board comes with a 0.1 µF capacitor installed as C7, which causes U1 to select the standard current limit specified in the TinySwitch-III data sheet. If C7 were replaced by a 1 µF capacitor (C8 in the BOM, section 6), the current limit of U1 will be the same as the standard current limit for a TNY277 device. If a 10 µF capacitor is installed, the current limit of U1 will be the same as the standard current limit for a TNY279 device. The flexibility of this option enables the designer to do three things. First, it allows the designer to measure the effect of switching to an adjacent device without actually removing and replacing the IC. Second, it allows a larger device to be used with a lower current limit, for higher efficiency. Third, it allows a smaller device to be used with a higher current limit in a design when higher power is not required on a continual basis, which effectively lowers the cost of the supply. 4.8 UV Lockout The EP91 circuit board has a location where an optional under-voltage (UV) lockout detection resistor (R5) can be installed. When installed, MOSFET switching is disabled at startup until current into the EN/UV pin exceeds 25 µA. This allows the designer to set the input voltage at which MOSFET switching will be enabled by choosing the value of R5. For example, a value of 3.6 MΩ requires an input voltage of 65 VAC (92 VDC across C2) before the current into the EN/UV pin exceeds 25 µA. The UV detect function also prevents the output of the power supply from glitching (trying to restart) after output regulation is lost (during shutdown), by disabling MOSFET switching until the input voltage rises above the under-voltage lockout threshold. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 10 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 5 PCB Layout Figure 3 – Printed Circuit Board Layout (3.2 × 1.8 inches). Page 11 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 6 Bill Of Materials Value Description Mfg Part Number Mfg 1 Part Ref C1 6.8 µF 6.8 µF, 400 V, Electrolytic, (10 x 16) EKXG401ELL6R8MJ16S 2 1 C2 22 µF EKMX401ELL220ML20S 3 1 C4 10 nF 22 µF, 400 V, Electrolytic, Low ESR, 901 mΩ, (16 x 20) 10 nF, 1 kV, Disc Ceramic 5HKMS10 United Chemi-Con United Chemi-Con Vishay 4 1 C5 2.2 nF 2.2 nF, Ceramic, Y1 440LD22 Vishay 5 1 C7 100 nF 100 nF, 50 V, Ceramic, X7R 6 2 1 µF 7 1 C6, C8* C9* 8 1 C10 1000 µF 9 1 C11 100 µF 10 4 1N4007 1N4007 Epcos/ Panasonic United Chemi-Con United Chemi-Con United Chemi-Con United Chemi-Con Vishay 11 1 D1 D2 D3 D4 D5 1 µF, 50 V, Electrolytic, Gen. Purpose, (5 x 11) 10 µF, 50 V, Electrolytic, Gen. Purpose, (5 x 11) 1000 µF, 25 V, Electrolytic, Very Low ESR, 21 mΩ, (12.5 x 20) 100 µF, 25 V, Electrolytic, Very Low ESR, 130 mΩ, (6.3 x 11) 1000 V, 1 A, Rectifier, DO-41 B37987F5104K000 / ECUS1H104KBB EKMG500ELL1R0ME11D 1N4007GP Vishay 12 1 D6 UF4003 UF4003 Vishay 13 1 D7 BYV28-200 BYV28-200 Vishay 14 15 16 17 18 19 20 1 2 1 1 1 1 1 F1 J1 J4 J2 J3 JP1 L1 L2 3.15 A 3701315041 5011 5012 5010 KSW24W-0100 HTB2-102-281 2743004112 Wickman Keystone Keystone Keystone OK Indust. CUI Fair-Rite 21 22 23 24 25 26 27 28 29 30 1 1 1 1 1 1 1 1 1 1 R1 R2 R3 R4 R5* R6 R7 R8* RV1 T1 1 kΩ 100 Ω 47 Ω 2 kΩ 3.6 MΩ 390 Ω 20 Ω 21 kΩ 275 VAC EE25 Core CFR-25JB-1K0 CFR-25JB-100R CFR-12JB-47R CFR-12JB-2K0 CFR-50JB-3M6 CFR-12JB-390R CFR-25JB-20R MFR-25FBF-21K0 V275LA10 YW-360-02B Item Qty 1 10 µF 1N4007GP 1 mH Ferrite Bead 1000 V, 1 A, Rectifier, Glass Passivated, 2 us, DO-41 200 V, 1 A, Ultrafast Recovery, 50 ns, DO-41 200 V, 3.5 A, Ultrafast Recovery, 25 ns, SOD64 3.15 A, 250V,Fast, TR5 Test Point, Black, Thru-hole mount Test Point, White, Thru-hole mount Test Point, Red, Thru-hole mount Wire Jumper, Insulated, 24 AWG 1mH, 350 mA 3.5 mm x 7.6 mm, 75 Ω at 25 MHz, 22 AWG hole, Ferrite Bead 1 kΩ, 5%, 1/4 W, Carbon Film 100 Ω, 5%, 1/4 W, Carbon Film 47 Ω, 5%, 1/8 W, Carbon Film 2 kΩ, 5%, 1/8 W, Carbon Film 3.6 MΩ, 5%, 1/2 W, Carbon Film 390 Ω, 5%, 1/8 W, Carbon Film 20 Ω, 5%, 1/4 W, Carbon Film 21 kΩ, 1%, 1/4 W, Metal Film 275 V, 45 J, 10 mm, Radial Bobbin, EE25, Vertical, 10 pins EKMG500ELL100ME11D EKZE250ELL102MK20S EKZE250ELL101MF11D 31 1 U1 TNY278P TinySwitch-III, TNY278P, DIP-8C 32 1 U2 PC817A 33 1 VR1 P6KE150A P6KE150A 34 1 VR2 1N5255B Optocoupler, 35 V, CTR 80-160%, 4-DIP 150 V, 5 W, 5%, TVS, DO204AC (DO-15) 28 V, 500 mW, 5%, DO-35 Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Littlefuse Yih-Hwa Enterprises Santronics LiShin CWS Hical Power Integrations Isocom, Sharp Vishay 1N5255B Microsemi 35 1 VR3 BZX79-B11 11 V, 500 mW, 2%, DO-35 BZX79-B11 Vishay Complete Assembly SNX-1380 LSPA20544 CWS-T1-EP91 SIL6038 TNY278P ISP817A, PC817X1 * Optional components Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 12 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 7 Transformer Specification 7.1 Electrical Diagram NC Cancellation 14T # 30 AWG X2 WDG # 1 1 Primary WDG # 2 56T # 30 AWG 8 3 Bias WDG # 3 WDG # 4 Secondary WDG # 5 7T # 26 T.I.W 4 6T # 26 AWG X3 6 2 Bias 6T # 26 AWG X3 5 Figure 4 – Transformer Electrical Diagram. 7.2 Electrical Specifications Electrical Strength Primary Inductance Resonant Frequency Primary Leakage Inductance Page 13 of 36 1 second, 60 Hz, from Pins 1-5 to Pins 6-10 Pins 1-3, all other windings open, measured at 100 kHz, 0.4 V RMS Pins 1-3, all other windings open Pins 1-3, with Pins 6-8 shorted, measured at 100 kHz, 0.4 V RMS 3000 VAC 1050 µH, ±10% 500 kHz (Min.) 50 µH (Max.) Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7.3 Materials Item [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] 7.4 7-Feb-2006 Description 2 Core: PC40EE25-Z, TDK or equivalent Gapped for AL of 335 nH/T Bobbin: EE25, Vertical, 10 pin – Yih-Hwa part # YW-360-02B Magnet Wire: #30 AWG Magnet Wire: #26 AWG Triple Insulated Wire: #26 AWG. Tape: 3M # 44 Polyester web. 2.0 mm wide Tape: 3M 1298 Polyester Film, 2.0 mils thick, 8.6 mm wide Tape: 3M 1298 Polyester Film, 2.0 mils thick, 10.7 mm wide Tape: 3M 1298 Polyester Film, 2.0 mils thick, 4.0 mm wide Varnish (applied by dipping only, not vacuum impregnation) Transformer Build Diagram 6 8 2 mm 1 layer of tape 5 2 2 mm 4 Margin 1 Bias Winding Tape Primary Winding 3 1 layer of tape Cancellation Winding 1 No Connect Figure 5 – Transformer Build Diagram. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 14 of 36 7-Feb-2006 7.5 EP-91 12 V, 1 A, Universal Input Supply Transformer Construction Bobbin Set Up Orientation Margin Tape WD1 Cancellation Winding Insulation WD#2 Primary winding Insulation WD #3 Bias Winding Insulation WD #4 Bias Winding Insulation Margin Tape WD #5 Secondary Winding Outer Insulation Core Assembly Varnish Page 15 of 36 Set up the bobbin with its pins oriented to the left hand side. Apply 2.0 mm margin at the pin side of bobbin using item [6]. Match combined height of shield, primary, and bias windings. Start at Pin 1. Wind 14 bifilar turns of item [3] from left to right. Wind with tight tension across entire bobbin evenly. Cut the ends of the bifilar and leave floating. 1 Layer of tape [7] for insulation. Start at pin 3. Wind 28 turns of item [3] from left to right. Apply 1 Layer of tape [7] for insulation. Wind another 28 turns from right to left. Wind with tight tension across entire bobbin evenly. Finish at Pin 1. 1 Layer of tape [7] for insulation. Start at Pin 4, wind 6 trifilar turns of item [5]. Wind from left to right with tight tension. Wind uniformly, in a single layer across entire width of bobbin. Finish on Pin 2. 1 Layer of tape [7] for insulation. Start at Pin 2, wind 6 trifilar turns of item [5] from left to right with tight tension. Wind uniformly, in a single layer across entire width of bobbin. Finish on Pin 5. 1 Layer of tape [8] for insulation. Apply 2.0 mm margin at the pin side of bobbin using item [6]. Match combined height of secondary windings. Start at Pin 8, wind 7 turns of item [5] from left to right. Wind uniformly, in a single layer across entire bobbin evenly. Finish on Pin 6. 3 Layers of tape [8] for insulation. Assemble and secure core halves using item [1] and item [9] Dip varnish using item [10] (do not vacuum impregnate) Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 8 Transformer Spreadsheet ACDC_TinySwitch-III INPUT _011906; Rev.0.27; Copyright Power Integrations 2006 ENTER APPLICATION VARIABLES VACMIN 85 VACMAX 265 fL 50 VO 12.00 IO 1.00 Power n 0.71 Z 0.50 tC CIN INFO OUTPUT EP91 - 12 V, 1 A, Universal Input Minimum AC Input Voltage Maximum AC Input Voltage AC Mains Frequency Output Voltage (at continuous power) Power Supply Output Current (corresponding to peak power) 12 Watts Continuous Output Power Efficiency Estimate at output terminals. Unter 0.7 if no better data available Z Factor. Ratio of secondary side losses to the total losses in the power supply. Use 0.5 if no better data available mSeconds Bridge Rectifier Conduction Time Estimate 28.8 uFarads Input Capacitance TNY278 User defined TinySwitch-III Standard Current Limit Enter "RED" for reduced current limit (sealed adapters), "STD" for standard current limt or "INC" for increased current limit (peak or higher power applications) Minimum Current Limit TNY278 ILIMITMIN ILIMITTYP ILIMITMAX fSmin I^2fmin 0.512 0.550 0.588 124000 35.937 VOR 101.00 Amps Amps Amps Hertz A^2kHz 101 Volts VDS VD KP 10 Volts 0.7 Volts 0.60 KP_TRANSIENT 0.38 ENTER BIAS WINDING VARIABLES VB NB VZOV UVLO VARIABLES V_UV_TARGET ACDC_TinySwitch-III_011906_Rev0-27.xls; TinySwitch-III Continuous/Discontinuous Flyback Transformer Design Spreadsheet Volts Volts Hertz Volts Amps 3.00 28.80 ENTER TinySwitch-III VARIABLES TinySwitch-III TNY278 Chosen Device STD Chose Configuration UNIT 92 V_UV_ACTUAL RUV_IDEAL RUV_ACTUAL Transient Ripple to Peak Current Ratio. Ensure KP_TRANSIENT > 0.25 22.00 Volts 12.13 28.00 Volts Bias Winding Voltage Bias Winding Number of Turns Over Voltage Protection zener diode. 92.00 Volts Target under-voltage threshold, above which the power supply with start Typical start-up voltage based on standard value of RUV_ACTUAL Calculated value for UV Lockout resistor Closest standard value of resistor to RUV_IDEAL 92.20 Volts 3.59 Mohms 3.60 Mohms ENTER TRANSFORMER CORE/CONSTRUCTION VARIABLES Core Type EE25 EE25 Core EE25 Bobbin EE25_BOBBIN AE 0.404 LE 7.34 AL 1420 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Maximum Current Limit Minimum Device Switching Frequency I^2f (product of current limit squared and frequency is trimmed for tighter tolerance) Reflected Output Voltage (VOR < 135 V Recommended) TinySwitch-III on-state Drain to Source Voltage Output Winding Diode Forward Voltage Drop Ripple to Peak Current Ratio (KP < 6) P/N: P/N: cm^2 cm nH/T^2 User-Selected transformer core PC40EE25-Z EE25_BOBBIN Core Effective Cross Sectional Area Core Effective Path Length Ungapped Core Effective Inductance Page 16 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply BW M 1.00 L NS 2.00 7 10.2 mm 1 mm Bobbin Physical Winding Width Safety Margin Width (Half the Primary to Secondary Creepage Distance) Number of Primary Layers Number of Secondary Turns 2 7 DC INPUT VOLTAGE PARAMETERS VMIN VMAX 79 Volts 375 Volts Minimum DC Input Voltage Maximum DC Input Voltage CURRENT WAVEFORM SHAPE PARAMETERS DMAX 0.59 Duty Ratio at full load, minimum primary inductance and minimum input voltage Average Primary Current Minimum Peak Primary Current Primary Ripple Current Primary RMS Current IAVG IP IR IRMS 0.24 0.5120 0.3075 0.33 Amps Amps Amps Amps TRANSFORMER PRIMARY DESIGN PARAMETERS LP 1050 uHenries LP_TOLERANCE NP ALG BM 10 56 339 2745 10.00 BAC 824 ur LG BWE OD 2053 0.11 16.4 0.295 INS 0.05 Typical Primary Inductance. +/- 10% to ensure a minimum primary inductance of 954 uH % Primary inductance tolerance Primary Winding Number of Turns nH/T^2 Gapped Core Effective Inductance Gauss Maximum Operating Flux Density, BM<3000 is recommended Gauss AC Flux Density for Core Loss Curves (0.5 X Peak to Peak) Relative Permeability of Ungapped Core mm Gap Length (Lg > 0.1 mm) mm Effective Bobbin Width mm Maximum Primary Wire Diameter including insulation mm Estimated Total Insulation Thickness (= 2 * film thickness) mm Bare conductor diameter AWG Primary Wire Gauge (Rounded to next smaller standard AWG value) Cmils Bare conductor effective area in circular mils Cmils/Amp Primary Winding Current Capacity (200 < CMA < 500) DIA AWG 0.243 31 CM CMA 81 247 TRANSFORMER SECONDARY DESIGN PARAMETERS Lumped parameters ISP ISRMS IRIPPLE CMS AWGS 4.07 2.15 1.90 430 23 VOLTAGE STRESS PARAMETERS VDRAIN 607 Volts PIVS Page 17 of 36 Amps Amps Amps Cmils AWG 59 Volts Peak Secondary Current Secondary RMS Current Output Capacitor RMS Ripple Current Secondary Bare Conductor minimum circular mils Secondary Wire Gauge (Rounded up to next larger standard AWG value) Maximum Drain Voltage Estimate (Assumes 20% zener clamp tolerance and an additional 10% temperature tolerance) Output Rectifier Maximum Peak Inverse Voltage Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 9 Performance Data The ON/OFF control scheme employed by TinySwitch-III yields virtually constant efficiency across the 25% to 100% load range required for compliance with EPA, CEC, CECP and AGO energy efficiency standards for external power supplies (EPS). Even at loads below 10% of the supply’s full rated output power, efficiency remains above 65%, providing excellent standby performance for applications that require it. This performance is automatic with ON/OFF control. There are no special burst modes that require the designer to consider specific thresholds within the load range in order to achieve compliance with global energy efficiency standards. All measurements performed at room temperature, 60 Hz input frequency. Efficiency 90% 85% 80% Efficiency (%) 9.1 75% CEC/ENERGY STAR EPS Requirement 70% 85 VAC 65% 115 VAC 230 VAC 60% 265 VAC 55% 50% 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Output Current (A) Figure 6 – Efficiency vs. Output Current, Room Temperature, 60 Hz. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 18 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 9.2 Active Mode CEC Measurement Data In the state of California, after July 1, 2006, all single-output EPS adapters – including those sold with the products they power – must meet the California Energy Commission (CEC) requirement for minimum active-mode efficiency and no-load input power consumption. Minimum active-mode efficiency is defined as the average efficiency at 25, 50, 75 and 100% of rated output power printed on the nameplate of the supply: Nameplate Output (PO) Minimum Efficiency in Active Mode of Operation <1W ≥ 1 W to ≤ 49 W > 49 W 0.49 × PO 0.09 × ln (PO) + 0.49 [ln = natural log] 0.84 W For adapters that are single input voltage only, the measurements are to be made at the nominal rated input voltage (115 VAC or 230 VAC). For universal input adapters, the measurements are to be made at both nominal input voltages (115 VAC and 230 VAC). To comply with the standard, the average of the four efficiency measurements must be greater than or equal to the efficiency specified by the standard. Percent of Full Load 25 50 75 100 Average Required CEC minimum average efficiency (%) Efficiency (%) 115 VAC 230 VAC 75 78.5 78.8 78 77.6 74.5 78.8 78.5 79.1 77.7 71.3 From these results it is apparent that the efficiency of this design easily exceeds the required 71.3 %. More states within the USA, and many other countries around the world are adopting similar energy efficiency standards (based on the original Energy Star standard). For the latest, up-to-date information on energy efficiency regulations, please visit the PI Green Room, at: http://www.powerint.com/greenroom/regulations.htm Page 19 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 9.3 7-Feb-2006 No-load Input Power (R8 not installed: no bias winding supplementation) 0.14 Input Power (Watts) 0.12 0.1 0.08 0.06 0.04 0.02 0 85 105 125 145 165 185 205 225 245 265 Input VAC Figure 7 – No-load Input Power vs. Input Line Voltage, Room Temperature, 60 Hz. 9.4 No-load Input Power (with R8 and bias winding supplementation) 0.045 0.04 Input Power (Watts) 0.035 0.03 0.025 0.02 0.015 0.01 0.005 0 85 105 125 145 165 185 205 225 245 265 Input Voltage (VAC) Figure 8 – No-load Input Power vs. Input Line Voltage, Room Temperature, 60 Hz, with Bias Winding. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 20 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 9.5 Available Standby Output Power The chart below shows the available output power versus line voltage at input power consumption levels of 1, 2 and 3 watts (respectively). Again, this performance illustrates the value of ON/OFF control, as it automatically maintains a high efficiency, even during very light loading. This simplifies complying with standby requirements that specify that a fair amount of power be available to the load at low input power consumption levels. The TinySwitch-III ON/OFF control scheme maximizes the amount of output power available to the load in standby operation when the allowable input power is fixed at a low value. This simplifies the design of products such as printers, set-top boxes, DVD players, etc. that must meet stringent standby power consumption requirements. 3 Pin=1 W Pin=2 W Output Power (W) 2.5 2.2 W for 3 W input at 230 VAC Pin=3 W 2 1.4 W for 2 W input at 230 VAC 1.5 1 0.65 W for 1 W input at 230 VAC 0.5 0 85 105 125 145 165 185 205 225 245 265 285 Input Voltage (VAC) Figure 9 – Available Output Power for 1, 2 and 3 Watts of Input Power. Page 21 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 9.6 7-Feb-2006 Regulation 9.6.1 Load and Line 13 85 VAC 12.8 115 VAC Output Voltage (V) 12.6 230 VAC 12.4 265 VAC 12.2 12 11.8 11.6 11.4 11.2 11 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Output Current (A) Figure 10 – Load and Line Regulation, Room Temperature. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 22 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 10 Thermal Performance Temperature measurements of key components were taken using T-type thermocouples. The thermocouples were soldered directly to a SOURCE pin of the TNY278P device and to the cathode of the output rectifier. The thermocouples were glued to the output capacitor and to the external core and winding surfaces of transformer T1. The unit was sealed inside a large box to eliminate any air currents. The box was placed inside a thermal chamber. The ambient temperature within the large box was raised to 50 °C. The unit was then operated at full load and the temperature measurements were taken after they stabilized for 1 hour at 50 °C. Temperature (°C) Item 85 VAC * 265 VAC * Ambient 50 50 TNY278P (U1) 96.1 92.8 Transformer (T1) 77.8 80 Output Rectifier (D7) 101 100 Output Capacitor (C10) 68.2 66.8 *To simulate operation inside sealed enclosure at 40 °C external ambient. These results show that all key components have an acceptable rise in temperature. 85 VAC, 12 W Load, 22 °C Ambient Figure 11 – Infrared Thermograph of Open Frame Operation, at Room Temperature. Page 23 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 11 Waveforms 11.1 Drain Voltage and Current, Normal Operation Figure 12 – 115 VAC, Full Load. Upper: IDRAIN, 0.1 A / div. Lower: VDRAIN, 50 V, 500 ns / div. Figure 13 – 230 VAC, Full Load. Upper: IDRAIN, 0.1 A / div. Lower: VDRAIN, 100 V / div. Figure 14 – 115 VAC, Full Load. VDRAIN, 50 V, 20 µs / div. Figure 15 – 230 VAC, Full Load. VDRAIN, 100 V, 20 µs / div. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 24 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 11.2 Output Voltage Start-Up Profile Start-up into full resistive load and no-load were both verified. A 12 Ω resistor was used for the load, to maintain 1 A under steady-state conditions. Figure 16 – Start-Up Profile, 115 VAC. Fast trace is no-load rise time Slower trace is maximum load (12 Ω) 2 V, 5 ms / div. Figure 17 – Start-Up Profile, 230 VAC. Fast trace is no-load rise time Slower trace is maximum load (12 Ω) 2 V, 5 ms / div. 11.3 Drain Voltage and Current Start-Up Profile Figure 18 – 90 VAC Input and Maximum Load. Upper: VDRAIN, 100 V & 100 µs / div. Lower: IDRAIN, 0.5 A / div. Page 25 of 36 Figure 19 – 265 VAC Input and Maximum Load. Upper: VDRAIN, 200 V & 100 µs / div. Lower: IDRAIN, 0.5 A / div. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 11.4 Load Transient Response (75% to 100% Load Step) Figure 20 – Transient Response, 115 VAC, 50-100-50% Load Step. Upper: VOUT 50 mV/div. Lower: IOUT 0.5 A, 1 ms / div. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 21 – Transient Response, 230 VAC, 50-100-50% Load Step. Upper: VOUT 50 mV/div. Lower: IOUT 0.5 A, 1 ms / div. Page 26 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 11.5 Output Ripple Measurements 11.5.1 Ripple Measurement Technique A modified oscilloscope test probe was used to take output ripple measurements, in order to reduce the pickup of spurious signals. Using the probe adapter pictured in Figure 22, the output ripple was measured with a 1 µF electrolytic, and a 0.1 µF ceramic capacitor connected as shown. Probe Ground Probe Tip Figure 22 – Oscilloscope Probe Prepared for Ripple Measurement (End Cap and Ground Lead Removed). Page 27 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 11.5.2 Measurement Results Figure 23 – Ripple, 85 VAC, Full Load. 20 µs, 50 mV / div. Figure 24 – Ripple, 115 VAC, Full Load. 20 µs, 50 mV / div. 11.6 Overvoltage Shutdown Figure 25 – Overvoltage Shutdown. 265 VAC, No Load. 50 ms, 5 V / div. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Figure 26 – Overvoltage Shutdown. 265 VAC, Full Load. 50 ms, 5 V / div. Page 28 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 12 Line Surge Differential input line surge (1.2/50 µs) testing was completed on a single test unit to IEC61000-4-5. Input voltage was set at 230 VAC / 60 Hz. Output was loaded at full load and operation was verified following each surge event. Surge Voltage 1 kV Differential 2 kV Common Mode Phase Angle Generator Impedance Number of Strikes Test Result 90˚ 2Ω 10 PASS 90˚ 12 Ω 10 PASS Unit passed under all test conditions. Page 29 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 13 Conducted EMI Conducted emissions tests were performed at 115 VAC and 230 VAC at full load (12 V, 1 A). Measurements were taken with an Artificial Hand connected and a floating DC output load resistor. A DC output cable was included. Composite EN55022B / CISPR22B conducted limits are shown. In all cases there was excellent (>10 dB) margin. 13.1 115 VAC, Full Load Line Neutral Artificial Hand Connected to Output Return Artificial Hand Connected to Output Return Output Floating Output Floating Figure 27 – Conducted EMI at 115 VAC. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 30 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 13.2 230 VAC, Full Load Line Neutral Artificial Hand Connected to Output Return Artificial Hand Connected to Output Return Output Floating Output Floating Figure 28 Page 31 of 36 – Conducted EMI at 230 VAC. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 14 Audible Noise An open-frame (no enclosure) unit was tested with an Audio Precision Analyzer, using a microphone positioned one inch from the core of transformer T1. The test was done with the unit in an acoustically isolated and dampened chamber. The load was adjusted until a maximum reading was obtained. 35 dBrA is considered the acceptable limit for frequencies below 18 kHz. An enclosure will typically further reduce measurable acoustic noise levels by an additional 10 dBrA. Audio Precision 08/17/05 15:04:17 Audio Precision +80 +80 +70 +70 +60 +60 +50 +50 +40 d B r 08/17/05 15:11:39 +40 d B r +30 +20 +30 +20 A A +10 +10 +0 +0 -10 -10 -20 -20 -30 0 2k 4k 6k 8k 10k 12k 14k 16k 18k 20k -30 0 22k 2k 4k 6k 8k 10k Hz Color Line Style Thick Data Axis Green Solid 1 Fft.Ch.1 Ampl Left 12k 14k 16k 18k Color Line Style Thick Data Axis Green Solid 1 Fft.Ch.1 Am pl Left Arts_audionoise1.at2 22k Arts_audionoise1.at2 Figure 29 – Audible Noise VIN = 120 VAC; IOUT = 350 mA. Figure 30 – Audible Noise VIN = 120 VAC; IOUT = 1 A. Audio Audio Precision 08/17/05 +80 +80 +70 +70 +60 +60 +50 +50 +40 d B r 20k Hz 08/17/05 15:09:38 +40 d B r +30 +20 +30 +20 A A +10 +10 +0 +0 -10 -10 -20 -20 -30 0 2k 4k 6k 8k 10k 12k 14k 16k 18k 20k 22k -30 0 2k 4k 6k 8k Hz 12k 14k 16k 18k 20k 22k Hz Color Line Style Thick Data Axis Color Line Style Thick Data Axis Green Solid 1 Fft.Ch.1 Ampl Left Green Solid 1 Fft.Ch.1 Am pl Left Arts_audionoise1.at2 Figure 31 – Audible Noise VIN = 230 VAC; IOUT =1 A. 10k Arts _audionoise1.at2 Figure 32 – Audible Noise VIN = 230 VAC; IOUT =1.2 A. Note: Shaded area obscured due to ambient noise. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 32 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 15 Extended and Reduced Current Limit (ILIMIT) Operation Additional capacitors (C8 and C9 on the BOM in Section 6) have been included in the DAK-91 kit for the convenience of trying out the ILIMIT+1 and ILIMIT–1 operation of TNY278 in the EP-91 reference board. When C7 (0.1 µF) is replaced with a 10 µF capacitor (C9), the TNY278 will operate in the ILIMIT+1 mode, which increases the maximum primary current limit from the standard maximum limit of 0.55 A to 0.65 A (equal to that of a TNY279). This allows a TNY278 to deliver from 15% to 25% more output power (depending on the output voltage and current). CAUTION: Because EP-91 was designed for standard ILIMIT operation, It should not be loaded with more than 1.25 A at an elevated temperature for very long (a few minutes) when verifying the performance of TNY278 in the ILIMIT+1 mode, since the other power components (transformer, input bulk capacitors, output diode, output capacitors and primary clamp network) are not sized for sustained operation at more than 12 W. When C7 is replaced with a 1 µF capacitor (C8), the TNY278 will operate in the ILIMIT–1 mode, which reduces the maximum current limit from the standard maximum limit of 0.55 A to 0.45 A (equal to that of a TNY277). Although this reduces the maximum output power that the supply can deliver, it typically will increase the efficiency, especially at lower output power levels. To take the fullest advantage of the increase in efficiency that can be obtained from ILIMIT–1 operation, the power transformer would need to be redesigned slightly. 16 TNY277 and TNY279 Operation in EP-91 A TNY277 device used in the ILIMIT+1 mode (a 10 µF installed in place of C7) will work in the EP-91 reference board, and deliver output power equal to that of a TNY278 device. This flexibility allows a design engineer the option of using a lower cost part in applications with less demanding thermal requirements. A TNY279 device used in the ILIMIT–1 mode (a 1 µF installed in place of C7) will deliver the same output power as a TNY278 in the standard ILIMIT configuration. This can improve efficiency and lower the temperature rise of the device, which can give greater thermal margin to a design that must operate in high ambient temperature environments. Page 33 of 36 Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 17 OVP Operation Verification While the EP-91 is in normal operation, monitor the output with a storage oscilloscope. To cause an overvoltage condition to occur, short circuit the optocoupler LED (as shown below) to open the feedback control loop. The oscilloscope will capture the output voltage rising until the increasing voltage across VR2 causes it to conduct, and the TNY278 device latches off. To reset the OVP latch, the AC input power must be removed long enough to allow the input bulk capacitors to fully discharge. Short these points to test OVP functionality Figure 33 – Point on PCB to Apply Short Circuit to Trigger OV Shutdown. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com Page 34 of 36 7-Feb-2006 EP-91 12 V, 1 A, Universal Input Supply 18 Revision History Date 25-Jan-06 07-Feb-06 Page 35 of 36 Author JAJ JAJ Revision 1.0 1.1 Description & changes Formatted for Final Release Formatted and corrected measurement scales / div. Power Integrations Tel: +1 408 414 9200 Fax: +1 408 414 9201 www.powerint.com EP-91 12 V, 1 A, Universal Input Supply 7-Feb-2006 For the latest updates, visit our website: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS. PATENT INFORMATION The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations’ patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm. The PI Logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, EcoSmart, Clampless, E-Shield, Filterfuse, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. 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