Data Sheet M-FIAM3 Features • • • • • • • • EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output current up to 3 A Mini sized package Inrush current limiting Military COTS 270 Vin Filter Input Attenuator Module Model Number: M-FIAM3M21* Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Product Highlights The M-FIAM3 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM3 enables designers using Vicor’s Maxi, Mini, Micro Series 300 V DC-DC converters to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM3 accepts an input voltage of 180 – 375 Vdc and delivers output current up to 3 A. M-FIAM3 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted on-board or in-board for height critical applications. Compatible Products • Maxi, Mini, Micro Series 300 V Input DC-DC converters Absolute Maximum Rating Parameter +In to –In Mounting torque Pin Soldering temperature Rating 375 Unit Vdc Notes Continuous 400 Vdc 100 ms 5 (0.57) in-lbs 6 each, #4-40 or M3 500 (260) °F (°C) <5 sec; wave solder 750 (390) °F (°C) <7 sec; hand solder Thermal Resistance and Capacity Parameter Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.1 °C/Watt °C/Watt 7.9 2.2 °C/Watt °C/Watt MTBF per MIL-HDBK-217F (M-FIAM3M21) Temperature Environment MTBF Unit 25°C Ground Benign: G.B. 3,644 1,000 Hrs 50°C Naval Sheltered: N.S. 656 1,000 Hrs 65°C Airborne Inhabited Cargo: A.I.C. 514 1,000 Hrs Part Numbering* M-FIAM3 M Product Product Grade Temperatures (°C) Grade Operating Storage H = –40 to +100 – 55 to +125 M = –55 to +100 – 65 to +125 2 1 = 2 = S= N= F = G= 1 Pin Style Short Pin Long Pin Short ModuMate* Long ModuMate* Short RoHS Long RoHS Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole *Compatible with SurfMate and InMate socketing system. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 1 of 6 SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 180 270 375 Vdc Continuous 0.018 A/μF Inrush limiting Transient immunity Exceeds limits of MIL-STD-704E/F OUTPUT SPECIFICATIONS Parameter Min Typ Max Unit 3 A Output current Efficiency Internal voltage drop 96 98 3.0 Notes % 5.0 @3 A, 100°C baseplate External capacitance 22 μF See Figure 4 on page 4. 400 V Max Unit Notes 10 CONTROL PIN SPECIFICATIONS Parameter Min ON/OFF control Enable (ON) 0.0 1.0 Vdc Referenced to – Vout 3.5 5.0 Vdc 100 kΩ internal pull-up resistor Typ Max Unit Notes 1,500 Vrms Input/Output to Base 2,121 Vdc Input/Output to Base Disable (OFF) Typ SAFETY SPECIFICATIONS Parameter Min Dielectric withstand EMI Standard Test Procedure MIL-STD-461E Conducted emissions: CE101, CE102 Conducted susceptibility: Notes CS101, CS114, CS115, CS116 GENERAL SPECIFICATIONS Parameter Weight Min Typ Max 3.3 (94) Warranty 2 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Unit Notes Ounces (grams) Years M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 2 of 6 SPECIFICATIONS (CONT.) ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. ENVIRONMENTAL STRESS SCREENING Parameter H-Grade M-Grade Operating temperature -40°C to +100°C -55°C to +100°C Storage temperature -55°C to +125°C -65°C to +125°C Temperature cycling* 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C Ambient test @ 25°C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40°C and +100°C -55°C and +100°C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data *Temperature cycled with power off, 17°C per minute rate of change. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 3 of 6 Output Input Figure 1 – Conducted noise; M-FIAM3 and V300A48M500BL DC-DC converter operating at 180 Vdc,input with 130 W. Figure 2 – Transient Immunity; M-FIAM3 output response to an input transient. Figure 3– Inrush Limiting; Inrush current with 22 μF external capacitance, (C1 in Figure4) Note: The M-FIAM3 is shown in the on state. To disable, open the connection between ON/OFF and –Out. F1 Input 4700 pF Y2 type 0.01 µF +IN +OUT +IN NC NC PC MOV P/N 30076 M-FIAM3 EMI GND –IN NC C1 0.3µF ON OFF PR –OUT –IN +OUT Maxi, Mini, Micro 300 Vdc Input DC-DC Converter +S SC –S –OUT 0.01 µF 4700 pF Y2 type Component Suggestions Recommended Fuse: (F1) 3 A Max., Bussmann ABC style Capacitance: (C1)10 µF(min), 22 µF(max) Figure 4 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection. Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 4 of 6 MECHANICAL DRAWINGS Module Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – 5 – Out – 6 ON/OFF ON/OFF 7 No Connection NC 8 No Connection NC +Out + 2.20 55,9 1.74 44,2 0.23 (REF) 5,8 0.01 style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 7,62 ±0,38 2.000 50,80 0.49 12,4 0.12* 0.20** 3,1 5,1 1 0.300 ±0.015 7,62 ±0,38 2 3 4 0.35 (2X) 8,8 1.900 48,26 0.10 2,5 0.15 X 45˚ 3,81 CHAMFER Pin CL (ALL MARKINGS THIS SURFACE) 9 0.50 ±0.02 12,7 ±0,5 Pin CL ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.43 10,9 0.700 17,78 1.000 25,40 1.400 35,56 Slotted 0.13 3,3 (6X) 5 0.400 10,16 FULL R (6X) (6X) 8 0.06 R (3X) 1,5 0.54 (9X) 13,7 Short Pin 0.62 (9X) 15,7 Long Pin 2.20 55,9 (REF.) Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m Threaded 4-40 UNC-2B (6X) * Slotted baseplate only ** Threaded & through hole (style 2 & 3) baseplates *** Reserved for Vicor accessories. Not for mounting Thru Hole CL Pin center line #30 Drill Thru (6X) (0.1285) Figure 5 – Mechanical diagram PCB THICKNESS R 0.062 ±0.010 1,57 ±0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 1 2 3 4 ALUMINUM BASEPLATE 1.575** 40,00 1.900* 48.26 48,26 9 8 7 6 PINS STYLES SOLDER:TIN / LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 5 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 * DENOTES TOL = 0.53 13,5 ±0.003 ±0,08 ** PCB WINDOW Figure 6 – PCB Mounting Specifications Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 Page 5 of 6 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Set your site on VICOR at vicorpower.com Rev. 2.4 1/09