PM150CL1B060 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 Intellimod™ L1-Series Three Phase IGBT Inverter 150 Amperes/600 Volts A D E F G L AB (4 PLACES) H J K J J K K V V TERMINAL CODE M 1 VUPC K 2 UFO 3 UP 4 VUP1 Y 5 VVPC W N 6 VFO 7 VP X B AA Y 1 V V 5 9 13 P 9 VWPC N Z B U V W V V V V V T S 8 VVP1 19 V U V U 10 WFO 11 WP 12 VWP1 13 VNC AC (2 PLACES) V U 14 VN1 15 NC 16 UN R P 17 VN Q 18 WN 19 FO AM AE (2 PLACES) AG AN AK AL AH AF AJ C VVPC VFO W V OT VUP1 U IN FO VCC 1.5k GND GND IN FO VCC SI OUT OT UFO UP 1.5k GND GND IN SI OUT OT GND GND FO VCC IN N SI OUT OT GND GND IN FO VCC SI OUT GND GND SI OUT IN NC FO VCC 1.5k GND GND 1.5k OT VUPC WP VWP1 VP VVP1 UN VN SI OUT WFO VWPC NC FO VNC WN VN1 FO VCC AD OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U 04/09 Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.31 3.87 0.87 0.10 0.77 0.91 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 7.75 98.25 22.0 2.5 19.5 23.0 Dimensions V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN Inches 0.16 1.01 2.00 0.69 0.30 0.98 0.10 Dia. 0.22 Dia. 0.67 0.10 Dia. 0.33 0.08 0.41 1.08 0.04 0.02 Sq. 0.06 0.04 Millimeters 4.0 25.75 50.75 17.5 7.5 25.0 Dia. 2.5 Dia. 5.5 17.0 Dia. 2.5 8.5 2.0 10.5 27.5 1.0 Sq. 0.5 1.5 1.0 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic –Short Circuit –Over Temperature Using On-chip Temperature Sensing –Under Voltage £ Low Loss Using Full Gate CSTBT™ IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150CL1B060 is a 600V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 60 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PM150CL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter 150 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM150CL1B060 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts Supply Voltage Protected by Short Circuit Protection Capability* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts ±IC 150 Amperes ±ICP 300 Amperes PC 500 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) (Note 1) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) (Note 1) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (Sink Current at UFO, VFO, WFO, FO Terminals) Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 1.75 2.35 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C — 1.75 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage Inductive Load Switching Times Collector-Emitter Cutoff Current VEC -IC = 150A, VCIN = 15V, VD = 15V ton — 1.7 2.8 Volts 0.3 0.8 2.0 µs trr VD = 15V, VCIN = 0 ↔ 15V — 0.4 0.8 µs tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µs toff tC(off) Tj = 125°C — — 1.0 0.3 2.3 1.0 µs µs ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C 2 04/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PM150CL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ID — — 1.2 1.7 300 — 6 2 1.5 2.0 — 0.2 12 4 1.8 2.3 — — mA mA Volts Volts Amperes µs Control Sector Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Short Circuit Trip Level Short Circuit Current Delay Time Vth(on) Vth(off) SC toff(SC) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, V*P1-V*PC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC -20°C ≤ Tj ≤ 125°C, VD = 15V VD = 15V Over Temperature Protection (Detect Tj of IGBT Chip) OT OThys Trip Level Hysteresis Level 135 — — 20 — — °C °C UV UVR Trip Level Reset Level 11.5 — 12.0 12.5 12.5 — Volts Volts IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V — — — 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 — ms Symbol Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1 Element) (Note 1) — — 0.25 °C/Watt Rth(j-c)D FWDi (Per 1 Element) (Note 1) — — 0.41 °C/Watt Case to Fin Per Module, — — 0.038 °C/Watt Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Fault Output Current* Fault Output Pulse Width* Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Rth(c-f) Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units VCC VD ≤400 15.0 ± 1.5 Volts Volts VCIN(on) VCIN(off) fPWM Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC — ≤0.8 ≥9.0 ≤20 Volts Volts kHz tDEAD Input Signal ≥2.0 µs Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. Note 1: TC (under the chip) Measurement Point Y BOTTOM VIEW X Arm Axis 04/09 UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 27.8 27.8 65.5 65.5 87.5 87.5 38.8 38.8 54.5 54.5 76.5 76.5 Y -8.4 1.6 -8.4 -0.2 -8.4 -0.2 8.0 -0.4 8.0 -0.4 8.0 -0.4 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PM150CL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter 150 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 13 100 80 60 40 20 0 0.5 1.0 1.5 1.0 0.5 0 2.0 VD = 15V Tj = 25°C Tj = 125oC 0 160 1.6 1.4 IC = 150A Tj = 25oC Tj = 125oC 1.2 1.0 12 200 13 14 15 16 17 18 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) VD = 15V Tj = 25°C Tj = 125oC 0 0.5 1.0 1.5 2.0 2.5 0.8 70 0.7 60 50 40 30 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 20 10 0 0 10 10 4 2 0 40 80 120 160 COLLECTOR CURRENT, IC, (AMPERES) 120 160 0.6 0.5 0.4 0.3 0.2 0.1 0 200 0 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS, E(off), (mJ/PULSE) 6 80 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 200 6 5 4 2 0 0 40 80 120 160 COLLECTOR CURRENT, IC, (AMPERES) 80 120 160 200 SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 8 40 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 8 40 REVERSE RECOVERY TIME, trr, (µs) 101 80 SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS, E(on), (mJ/PULSE) 120 1.8 SUPPLY VOLTAGE, VD, (VOLTS) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 4 80 2.0 COLLECTOR-CURRENT, IC, (AMPERES) 102 0 40 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 103 100 1.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VD = 17V 120 SWITCHING LOSS, Err, (mJ/PULSE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 15 140 0 2.4 2.0 Tj = 25°C 160 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 180 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL) 200 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 4 3 2 1 0 0 40 80 120 160 200 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 04/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 PM150CL1B060 Intellimod™ L1-Series Three Phase IGBT Inverter 150 Amperes/600 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 101 102 100 100 101 102 103 CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (N-SIDE - TYPICAL) CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (P-SIDE - TYPICAL) 50 40 40 30 20 103 0 5 2.0 SC (SC OF Tj = 25°C NORMALIZED 1) 12 8 4 100 JUNCTION TEMPERATURE, Tj, (°C) 20 150 30 20 10 0 25 0 VD = 15V 1.6 1.2 0.8 0.4 0 -50 0 50 100 JUNCTION TEMPERATURE, Tj, (°C) 5 10 15 20 25 CIRCUIT FREQUENCY, fC, (kHz) SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) UV UVr 50 15 VD = 15V Tj = 25°C Tj = 125oC CIRCUIT FREQUENCY, fC, (kHz) TRIP LEVEL / RESET LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) 0 10 150 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) 102 VD = 15V Tj = 25°C Tj = 125oC 10 0 101 CIRCUIT CURRENT, ID, (mA) CIRCUIT CURRENT, ID, (mA) 50 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 103 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) 10-2 100 04/09 102 COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 0 -50 101 COLLECTOR CURRENT, IC, (AMPERES) 10-1 16 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) 100 20 10-1 10-2 10-1 100 103 SWITCHING TIME, tc(on), (µs) 100 10-1 100 SWITCHING TIME, tc(off), (µs) 100 101 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C SWITCHING TIME, toff, (µs) SWITCHING TIME, ton, (µs) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - TYPICAL) 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.25°C/W (IGBT) Rth(j-c) = 0.41°C/W (FWDi) 10-1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 5