TM TAS5186A www.ti.com SLES156 – OCTOBER 2005 6-Channel, 210-W, Digital-Amplifier Power Stage • • • • • • • • Total Output Power @ 10% THD+N – 5×30 W @ 6 Ω + 1×60 W @ 3 Ω 105-dB SNR (A-Weighted) 0.07% THD+N @ 1 W Power Stage Efficiency > 90% Into Recommended Loads (SE) Integrated Self-Protection Circuits – Undervoltage – Overtemperature – Overload – Short Circuit Integrated Active-Bias Control to Avoid DC Pop Thermally Enhanced 44-Pin HTSSOP Package EMI-Compliant When Used With Recommended System Design APPLICATIONS • • DVD Receiver Home Theater in a Box DESCRIPTION The TAS5186A is a high-performance, six-channel, digital-amplifier power stage with an improved protection system. The TAS5186A is capable of driving a 6-Ω, singleended load up to 30 W per each front/satellite channel and a 3-Ω, single-ended subwoofer greater than 60 W at 10% THD+N performance. A low-cost, high-fidelity audio system can be built using a TI chipset comprising a modulator (e.g., TAS5086) and the TAS5186A. This device does not require power-up sequencing because of the internal power-on reset. The TAS5186A requires only simple passive demodulation filters on its outputs to deliver high-quality, high-efficiency audio amplification. The device efficiency of the TAS5186A is greater than 90% when driving 6-Ω satellites and a 3-Ω subwoofer speaker. The TAS5186A has an innovative protection system integrated on-chip, safeguarding the device against a wide range of fault conditions that could damage the system. These safeguards are short-circuit protection, overload protection, undervoltage protection, and overtemperature protection. The TAS5186A has a new proprietary current-limiting circuit that reduces the possibility of device shutdown during high-level music transients. A new programmable overcurrent detector allows the use of lower-cost inductors in the demodulation output filter. TOTAL HARMONIC DISTORTION + NOISE vs OUTPUT POWER 20 THD+N – Total Harmonic Distortion + Noise – % FEATURES 10 PVDD = 40 V TC = 75°C 1 6-Ω Satellite 0.1 3-Ω Subwoofer 0.01 0.1 1 10 PO – Output Power – W 70 G012 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PowerPAD is a trademark of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2005, Texas Instruments Incorporated TAS5186A www.ti.com SLES156 – OCTOBER 2005 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. GENERAL INFORMATION TERMINAL ASSIGNMENT The TAS5186A is available in a thermally enhanced 44-pin HTSSOP PowerPAD™ package. The heat slug is located on the top side of the device for convenient thermal coupling to a heatsink. DDV PACKAGE (TOP VIEW) PGND PWM_F GVDD_DEF VDD PWM_E PWM_D RESET M3 M2 M1 GND AGND VREG OC_ADJ SD OTW PWM_C PWM_B PWM_A GVDD_ABC BST_BIAS OUT_BIAS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 BST_F PVDD_F OUT_F PGND OUT_E PVDD_E BST_E BST_D PVDD_D OUT_D PGND PGND OUT_C PVDD_C BST_C BST_B PVDD_B OUT_B PGND OUT_A PVDD_A BST_A P0016-03 2 TAS5186A www.ti.com SLES156 – OCTOBER 2005 GENERAL INFORMATION (continued) TERMINAL FUNCTIONS TERMINAL NAME NO. TYPE (1) DESCRIPTION AGND 12 P Analog ground BST_A 23 P HS bootstrap supply (BST), capacitor to OUT_A required BST_B 29 P HS bootstrap supply (BST), external capacitor to OUT_B required BST_BIAS 21 P BIAS bootstrap supply, external capacitor to OUT_BIAS required BST_C 30 P HS bootstrap supply (BST), external capacitor to OUT_C required BST_D 37 P HS bootstrap supply (BST), external capacitor to OUT_D required BST_E 38 P HS bootstrap supply (BST), external capacitor to OUT_E required BST_F 44 P HS bootstrap supply (BST), external capacitor to OUT_F required GND 11 P Chip ground GVDD_ABC 20 P Gate drive voltage supply GVDD_DEF 3 P Gate drive voltage supply M1 10 I Mode selection pin M2 9 I Mode selection pin M3 8 I Mode selection pin OC_ADJ 14 O Overcurrent threshold programming pin, resistor to ground required OTW 16 O Overtemperature warning open-drain output signal, active-low OUT_A 25 O Output, half-bridge A, satellite OUT_B 27 O Output, half-bridge B, satellite OUT_BIAS 22 O BIAS half-bridge output pin OUT_C 32 O Output, half-bridge C, subwoofer OUT_D 35 O Output, half-bridge D, satellite OUT_E 40 O Output, half-bridge E, satellite OUT_F 42 O Output, half-bridge F, satellite PGND 1, 26, 33, 34, 41 P Power ground PVDD_A 24 P Power-supply input for half-bridge A PVDD_B 28 P Power-supply input for half-bridge B PVDD_C 31 P Power-supply input for half-bridge C PVDD_D 36 P Power-supply input for half-bridge D PVDD_E 39 P Power-supply input for half-bridge E PVDD_F 43 P Power-supply input for half-bridge F PWM_A 19 I PWM input signal for half-bridge A PWM_B 18 I PWM input signal for half-bridge B PWM_C 17 I PWM input signal for half-bridge C PWM_D 6 I PWM input signal for half-bridge D PWM_E 5 I PWM input signal for half-bridge E PWM_F 2 I PWM input signal for half-bridge F RESET 7 I Reset signal (active-low logic) SD 15 O Shutdown open-drain output signal, active-low VDD 4 P Power supply for digital voltage regulator VREG 13 O Digital regulator supply filter pin, output (1) I = input; O = output; P = power 3 TAS5186A www.ti.com SLES156 – OCTOBER 2005 Table 1. MODE Selection Pins MODE PINS (1) MODE M2 M3 0 0 2.1 mode Channels A, B, and C enabled; channels D, E, and F disabled 0 1 5.1 mode All channels enabled 1 0/1 Reserved (1) NAME DESCRIPTION M1 must always be connected to GND. 0 indicates a pin connected to GND; 1 indicates a pin connected to VREG. PACKAGE HEAT DISSIPATION RATINGS (1) (1) (2) PARAMETER TAS5186ADDV RθJC (°C/W)—1 satellite (sat.) FET only 10.3 RθJC (°C/W)—1 subwoofer (sub.) FET only 5.2 RθJC (°C/W)—1 sat. half-bridge 5.2 RθJC (°C/W)—1 sub. half-bridge 2.6 RθJC (°C/W)—5 sat. half-bridges + 1 sub. 1.74 Typical pad area (2) 34.9 mm2 JC is junction-to-case, CH is case-to-heatsink. RθCH is an important consideration. Assume a 2-mil thickness of typical thermal grease between the pad area and the heatsink. The RθCH with this condition is typically 2°C/W for this package. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) TAS5186A VDD to AGND –0.3 V to 13.2 V GVDD_X to AGND –0.3 V to 13.2 V PVDD_X to PGND_X (2) –0.3 V to 50 V OUT_X to PGND_X (2) –0.3 V to 50 V BST_X to PGND_X (2) –0.3 V to 63.2 V VREG to AGND –0.3 V to 4.2 V PGND to GND –0.3 V to 0.3 V PGND to AGND –0.3 V to 0.3 V GND to AGND –0.3 V to 0.3 V PWM_X, OC_ADJ, M1, M2, M3 to AGND –0.3 V to 4.2 V RESET, SD, OTW to AGND Maximum operating junction temperature range (TJ ) Storage temperature –0.3 V to 7 V 0 to 125°C –40°C to 125°C Lead temperature – 1,6 mm (1/16 inch) from case for 10 seconds 260°C Minimum PWM pulse duration, low 30 ns (1) (2) 4 Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. These voltages represent the dc voltage + peak ac waveform measured at the terminal of the device in all conditions. TAS5186A www.ti.com SLES156 – OCTOBER 2005 TYPICAL SYSTEM DIAGRAM A schematic diagram for a typical system is appended at the end of the data sheet. FUNCTIONAL BLOCK DIAGRAM Undervoltage Protection OTW VDD Internal Pullup Resistors to VREG SD Protection and I/O Logic M1 M2 Power-On Reset VREG VREG AGND Temperature Sense GND M3 Overload Protection RESET ISense OC_ADJ GVDD_DEF BST_F PWM_F PWM Receiver PVDD_F Control Timing Gate Drive OUT_F PGND BST_E PWM_E PWM Receiver PVDD_E Control Timing Gate Drive OUT_E PGND BST_D PWM_D PWM Receiver PVDD_D Control Timing Gate Drive OUT_D PGND GVDD_ABC BST_C PVDD_C PWM_C PWM Receiver Control Timing Gate Drive OUT_C PGND BST_B PVDD_B PWM_B PWM Receiver Control Timing Gate Drive OUT_B PGND BST_A PVDD_A PWM_A PWM Receiver Control Timing Gate Drive OUT_A BST_BIAS Control Timing Gate Drive OUT_BIAS B0034-03 5 TAS5186A www.ti.com SLES156 – OCTOBER 2005 RECOMMENDED OPERATING CONDITIONS MIN TYP MAX PVDD_X Half-bridge supply, SE DC supply voltage at pin(s) 40 V GVDD Gate drive and guard ring supply voltage DC voltage at pin(s) 10.8 12 13.2 V VDD Digital regulator supply DC supply voltage at pin 10.8 12 13.2 V VPU Pullup voltage supply Any value of RPU,EXT within recommended range 3 5 5.5 V RL,SAT Resistive load impedance, satellite channels (1) Recommended demodulation filter 4 6 Ω RL,SUB Resistive load impedance, subwoofer channel Recommended demodulation filter 2.25 3 Ω Loutput Demodulation filter inductance 5 22 µH Coutput,sat Demodulation filter capacitance 1 µF Coutput,sub Demodulation filter capacitance 1 FPWM PWM frame rate (1) 0 UNIT Minimum output inductance under short-circuit condition 192 384 µF 432 kHz Load impedance outside range listed might cause shutdown due to OLP, OTE, or NLP. AUDIO SPECIFICATION PVDD_X = 40 V, GVDD = 12 V, audio frequency = 1 kHz, AES17 measurement filter, FPWM = 384 kHz, case temperature = 75°C. Audio performance is recorded as a chipset, using TAS5086 PWM processor with an effective modulation index limit of 97%. All performance is in accordance with the foregoing specifications and recommended operating conditions unless otherwise specified. PARAMETER PO,sat PO,sub Power output per satellite channel Power output, subwoofer Total harmonic distortion + noise, satellite THD + N Total harmonic distortion + noise, subwoofer Vn SNR DNR Pidle (1) (2) 6 CONDITIONS MIN TYP RL = 6 Ω, 10% THD, clipped input signal 30 RL = 8 Ω, 10% THD, clipped input signal 25 RL = 6 Ω, 0 dBFS, unclipped input signal 25 RL = 8 Ω, 0 dBFS, unclipped input signal 20 RL = 3 Ω, 10% THD, clipped input signal 60 RL = 4 Ω, 10% THD, clipped input signal 52 RL = 3 Ω, 0 dBFS, unclipped input signal 50 RL = 4 Ω, 0 dBFS, unclipped input signal 40 RL = 6 Ω, PO = 25 W RL = 6 Ω, 1 W RL = 3 Ω, PO = 50 W RL = 3 Ω, 1 W W 0.5% 0.05% A-weighted 55 A-weighted 60 System signal-to-noise ratio A-weighted 105 A-weighted, –60 dBFS input signal, measured with TAS5086 PWM processor 105 Power dissipation due to idle losses (IPVDDX) W 0.3% Output integrated noise, subwoofer Dynamic UNIT 0.07% Output integrated noise, satellite range (1) MAX µV dB dB PO = 0 W, all channels running 5.1 mode (2). 22-µH Kwang-Sung inductors (see schematic for information) 4.5 W PO = 0 W, 2.1 mode. 22-µH Kwang-Sung inductors (see schematic for information) 2.2 W SNR is calculated relative to 0-dBFS input level. Actual system idle losses are affected by core losses of output inductors. TAS5186A www.ti.com SLES156 – OCTOBER 2005 ELECTRICAL CHARACTERISTICS FPWM = 384 kHz, GVDD = 12 V, VDD = 12 V, TC (case temperature) = 75°C, unless otherwise noted. All performance is in accordance with recommended operating conditions, unless otherwise specified. SYMBOL PARAMETER CONDITIONS MIN TYP MAX 3 UNIT INTERNAL VOLTAGE REGULATOR AND CURRENT CONSUMPTION VREG Voltage regulator, only used as reference node IVDD VDD supply current IGVDD_X Gate supply current per half-bridge IPVDD_X Half-bridge idle current VDD = 12 V 3.3 3.6 Operating, 50% duty cycle 7 20 Idle, reset mode 6 16 50% duty cycle 5 22 Idle, reset mode 1 3 50% duty cycle, without output filter or load, 5.1 mode. 22-µH Kwang-Sung inductors 110 50% duty cycle, without output filter or load, 2.1 mode. 22-µH Kwang-Sung inductors 60 V mA mA mA OUTPUT STAGE MOSFETs RDSon, LS Sat Drain-to-source resistance, low side, satellite TJ = 25°C, includes metallization resistance 210 mΩ RDSon, HS Sat Drain-to-source resistance, high side, satellite TJ = 25°C, includes metallization resistance 210 mΩ RDson, LS Sub Drain-to-source resistance, low side, subwoofer TJ = 25°C, includes metallization resistance 110 mΩ RDson, HS Sub Drain-to-source resistance, high side, subwoofer TJ = 25°C, includes metallization resistance 110 mΩ I/O PROTECTION VUVP, G VUVP, hyst Undervoltage protection limit GVDD_X 10 V Undervoltage protection hysteresis 250 mV OTW (1) Overtemperature warning 125 °C OTWhyst (1) Temperature drop needed below OTW temp. for OTW to be inactive after the OTW event 25 °C OTE (1) Overtemperature error 155 °C OTEHYST (1) Temperature drop needed below OTE temp. for SD to be released after the OTE event 25 °C OLCP Overload protection counter (1) IOC 1.25 ms Overcurrent limit protection, satellite Rocp = 18 kΩ 4.5 A Overcurrent limit protection, subwoofer Rocp = 18 kΩ 8 A IOCT Overcurrent response time Rocp OC programming resistor range Resistor tolerance = 5% 210 ns 18 kΩ STATIC DIGITAL SPECIFICATION VIH High-level input voltage VIL Low-level input voltage ILEAK Input leakage current PWM_X, M1, M2, M3, RESET Static condition 2 0.8 –80 80 V µA OTW/SHUTDOWN (SD) RINT_PU Internal pullup resistor to DREG (3.3 V) for SD and OTW VOH High-level output voltage VOL Low-level output voltage FANOUT Device fanout OTW, SD (1) 26 Internal pullup resistor only 3.3 3.6 IO = 4 mA 0.2 0.4 No external pullup 30 External pullup: 4.7-kΩ resistor to 5 V 3 kΩ 4.5 5 V Devices Specified by design. 7 TAS5186A www.ti.com SLES156 – OCTOBER 2005 TYPICAL CHARACTERISTICS, 5.1 MODE TOTAL HARMONIC DISTORTION + NOISE vs OUTPUT POWER TOTAL HARMONIC DISTORTION + NOISE vs OUTPUT POWER 20 Satellite PVDD = 40 V TC = 75°C 10 THD+N – Total Harmonic Distortion + Noise – % THD+N – Total Harmonic Distortion + Noise – % 20 1 6Ω 0.1 8Ω 0.01 0.1 1 10 0.1 3Ω 4Ω 1 10 G001 Figure 1. Figure 2. OUTPUT POWER vs SUPPLY VOLTAGE OUTPUT POWER vs SUPPLY VOLTAGE G002 70 Satellite 1 Channel TC = 75°C THD+N = 10% Subwoofer 1 Channel TC = 75°C THD+N = 10% 65 60 55 6Ω 8Ω 50 45 40 35 30 25 3Ω 20 4Ω 15 10 5 0 0 5 10 15 20 25 30 35 40 PVDD – Supply Voltage – V 0 5 10 15 20 25 30 35 40 PVDD – Supply Voltage – V G004 G003 Figure 3. 8 70 PO – Output Power – W PO – Output Power – W PO – Output Power – W 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 1 0.01 0.1 40 PO – Output Power – W Subwoofer PVDD = 40 V TC = 75°C 10 Figure 4. TAS5186A www.ti.com SLES156 – OCTOBER 2005 TYPICAL CHARACTERISTICS, 5.1 MODE (continued) OUTPUT POWER vs SUPPLY VOLTAGE OUTPUT POWER vs SUPPLY VOLTAGE 55 28 Satellite 1 Channel TC = 75°C Unclipped Input Signal 26 24 45 20 PO – Output Power – W PO – Output Power – W 22 18 16 14 12 10 Subwoofer 1 Channel TC = 75°C Unclipped Input Signal 50 6Ω 8 8Ω 6 40 35 30 25 20 3Ω 15 4Ω 10 4 5 2 0 0 0 5 10 15 20 25 30 35 40 0 PVDD – Supply Voltage – V 5 10 15 20 25 30 G005 40 G006 Figure 5. Figure 6. SYSTEM EFFICIENCY vs TOTAL OUTPUT POWER SYSTEM POWER LOSS vs TOTAL OUTPUT POWER 40 100 RL(SAT) = 8 Ω RL(SUB) = 4 Ω 90 System Power Loss – W 70 5.1 Mode PVDD = 40 V TC = 25°C 35 RL(SAT) = 6 Ω RL(SUB) = 3 Ω 80 System Efficiency – % 35 PVDD – Supply Voltage – V 60 50 40 30 30 RL(SAT) = 6 Ω RL(SUB) = 3 Ω 25 20 RL(SAT) = 8 Ω RL(SUB) = 4 Ω 15 10 20 5.1 Mode PVDD = 40 V TC = 25°C 10 0 0 5 0 20 40 60 80 100 120 140 160 180 200 220 240 PO – Total Output Power – W Figure 7. G007 0 20 40 60 80 100 120 140 160 180 200 220 240 PO – Total Output Power – W G008 Figure 8. 9 TAS5186A www.ti.com SLES156 – OCTOBER 2005 TYPICAL CHARACTERISTICS, 5.1 MODE (continued) OUTPUT POWER vs CASE TEMPERATURE OUTPUT POWER vs CASE TEMPERATURE 40 80 6Ω 35 60 25 PO – Output Power – W 30 PO – Output Power – W 3Ω 70 8Ω 20 15 10 Satellite 1 Channel THD+N = 10% 5 50 4Ω 40 30 20 Subwoofer 1 Channel THD+N = 10% 10 0 0 20 30 40 50 60 70 80 90 100 110 TC – Case Temperature – °C 20 30 40 50 60 G009 Figure 9. Figure 10. AMPLITUDE vs FREQUENCY 0 Satellite 1 Channel PVDD = 40 V TC = 75°C −10 −20 −30 Amplitude – dB −40 −50 −60 −70 −80 −90 −100 −110 −120 −130 −140 −150 0 2 4 6 8 10 12 14 16 18 20 22 f – Frequency – kHz G011 Figure 11. 10 70 80 90 TC – Case Temperature – °C 100 110 G010 TAS5186A www.ti.com SLES156 – OCTOBER 2005 THEORY OF OPERATION POWER SUPPLIES To facilitate system design, the TAS5186A needs only a 12-V supply in addition to a typical 39-V power-stage supply. An internal voltage regulator provides suitable voltage levels for the digital and low-voltage analog circuitry. Additionally, all circuitry requiring a floating voltage supply, e.g., the high-side gate drive, is accommodated by built-in bootstrap circuitry requiring only a few external capacitors. In order to provide outstanding electrical and acoustic characteristics, the PWM signal path including gate drive and output stage is designed as identical, independent half-bridges. For this reason, each half-bridge has separate bootstrap pins (BST_X) and power-stage supply pins (PVDD_X). Furthermore, an additional pin (VDD) is provided as power supply for all common circuits. Although supplied from the same 12-V source, it is highly recommended to separate GVDD_X and VDD on the printed-circuit board (PCB) by RC filters (see application diagram for details). These RC filters provide the recommended high-frequency isolation. Special attention should be paid to placing all decoupling capacitors as close to their associated pins as possible. In general, inductance between the power-supply pins and decoupling capacitors must be avoided. (See reference board documentation for additional information.) For a properly functioning bootstrap circuit, a small ceramic capacitor must be connected from each bootstrap pin (BST_X) to the power-stage output pin (OUT_X). When the power-stage output is low, the bootstrap capacitor is charged through an internal diode connected between the gate-drive power-supply pin (GVDD_X) and the bootstrap pin. When the power-stage output voltage is high, the bootstrap capacitor voltage is shifted above the output voltage potential and thus provides a suitable voltage supply for the high-side gate driver. In an application with PWM switching frequencies in the range 352 kHz to 384 kHz, it is recommended to use 33-nF ceramic capacitors, size 0603 or 0805, for the bootstrap capacitor. These 33-nF capacitors ensure sufficient energy storage, even during minimal PWM duty cycles, to keep the high-side power stage FET (LDMOS) fully started during all of the remaining part of the PWM cycle. In an application running at a reduced switching frequency, generally 250 kHz to 192 kHz, the bootstrap capacitor might need to be increased in value. Special attention should be paid to the power-stage power supply; this includes component selection, PCB placement and routing. As indicated, each half-bridge has independent power-stage supply pins (PVDD_X). For optimal electrical performance, EMI compliance, and system reliability, it is important that each PVDD_X pin is decoupled with a 100-nF ceramic capacitor placed as close as possible to each supply pin on the same side of the PCB as the TAS5186A. It is recommended to follow the PCB layout of the TAS5186A reference design. For additional information on the recommended power supply and required components, see the application diagrams given in this data sheet. The 12-V supply should be powered from a low-noise, low-output-impedance voltage regulator. Likewise, the 39-V power-stage supply is assumed to have low output impedance and low noise. The power-supply sequence is not critical due to the internal power-on-reset circuit. Moreover, the TAS5186A is fully protected against erroneous power-stage turnon due to parasitic gate charging. Thus, voltage-supply ramp rates (dv/dt) are typically noncritical. SYSTEM POWER-UP/DOWN SEQUENCE The TAS5186A does not require a power-up sequence. The outputs of the H-bridge remain in a high-impedance state until the gate-drive supply voltage (GVDD_X) and VDD voltage are above the undervoltage protection (UVP) voltage threshold (see the Electrical Characteristics section of this data sheet). Although not specifically required, it is recommended to hold RESET in a low state while powering up the device. When the TAS5186A is being used with TI PWM modulators such as the TAS5086, no special attention to the state of RESET is required, provided that the chipset is configured as recommended. Powering Down The TAS5186A does not require a power-down sequence. The device remains fully operational as long as the gate-drive supply (GVDD_X) voltage and VDD voltage are above the undervoltage protection (UVP) threshold level (see the Electrical Characteristics section of this data sheet). Although not specifically required, it is a good practice to hold RESET low during power down, thus preventing audible artifacts including pops and clicks When the TAS5186A is being used with TI PWM modulators such as the TAS5086, no special attention to the state of RESET is required, provided that the chipset is configured as recommended. Error Reporting The SD and OTW pins are both active-low, open-drain outputs. Their function is for protection-mode signaling to a PWM controller or other system-control device. 11 TAS5186A www.ti.com SLES156 – OCTOBER 2005 Any fault resulting in device shutdown is signaled by the SD pin going low. Likewise, OTW goes low when the device junction temperature exceeds 125°C (see the following table). SD OTW 0 0 Overtemperature (OTE) or overload (OLP) or undervoltage (UVP) DESCRIPTION 0 1 Overload (OLP) or undervoltage (UVP) 1 0 Overtemperature warning. Junction temperature higher than 125°C, typical 1 1 Normal operation. Junction temperature lower than 125°C, typical It should be noted that asserting RESET low forces the SD and OTW signals high independently of faults being present. It is recommended to monitor the OTW signal using the system microcontroller and to respond to an overtemperature warning signal by, e.g., turning down the volume to prevent further heating of the device that would result in device shutdown (OTE). To reduce external component count, an internal pullup resistor to 3.3 V is provided on both the SD and OTW outputs. Level compliance for 5-V logic can be obtained by adding external pullup resistors to 5 V (see the Electrical Characteristics section of this data sheet for further specifications). Device Protection System The TAS5186A contains advanced protection circuitry carefully designed to facilitate system integration and ease of use, as well as safeguarding the device from permanent failure due to a wide range of fault conditions such as short circuit, overload, and undervoltage. The TAS5186A responds to a fault by immediately setting the power stage in a high-impedance state (Hi-Z) and asserting the SD pin low. In situations other than overload, the device automatically recovers when the fault condition has been removed, e.g., the supply voltage has increased or the temperature has dropped. For highest possible reliability, recovering from an overload fault requires external reset of the device no sooner than 1 second after the shutdown (see the Device Reset section of this data sheet). OVERCURRENT (OC) PROTECTION WITH CURRENT LIMITING AND OVERLOAD DETECTION The device has independent, fast-reacting current detectors with programmable trip threshold (OC threshold) on all high-side and low-side power-stage FETs. See the following table for OC-adjust resistor values. The detector outputs are closely monitored by 12 two protection systems. The first protection system controls the power stage in order to prevent the output current from further increasing. i.e., it performs a current-limiting function rather than prematurely shutting down during combinations of high-level music transients and extreme speaker load-impedance drops. If the high-current situation persists, i.e., the power stage is being overloaded, a second protection system triggers a latching shutdown, resulting in the power stage being set in the high-impedance (Hi-Z) state. For added flexibility, the OC threshold is programmable within a limited range using a single external resistor connected between the OC_ADJ pin and AGND. OC-Adjust Resistor Values (kΩ) Maximum Peak Current Before OC Occurs (A) 18 4.5 (sat.), 8 (sub.) It should be noted that a properly functioning overcurrent detector assumes the presence of a properly designed demodulation filter at the power-stage output. Short-circuit protection is not provided directly at the output pins of the power stage but only on the speaker terminals (after the demodulation filter). It is required to follow certain guidelines when selecting the OC threshold and an appropriate demodulation inductor. • For the lowest-cost bill of materials in terms of component selection, the OC threshold current should be limited, considering the power output requirement and minimum load impedance. Higher-impedance loads require a lower OC threshold. • The demodulation filter inductor must retain at least 5 µH of inductance at twice the OC threshold setting. Most inductors have decreasing inductance with increasing temperature and increasing current (saturation). To some degree, an increase in temperature naturally occurs when operating at high output currents, due to inductor core losses and the dc resistance of the inductor copper winding. A thorough analysis of inductor saturation and thermal properties is strongly recommended. Setting the OC threshold too low might cause issues such as lack of output power and/or unexpected shutdowns due to sensitive overload detection. In general, it is recommended to follow closely the external component selection and PCB layout as given in the application section. TAS5186A www.ti.com SLES156 – OCTOBER 2005 Overtemperature Protection The TAS5186A has a two-level temperature-protection system that asserts an active-low warning signal (OTW) when the device junction temperature exceeds 125°C (typical), and If the device junction temperature exceeds 155°C (typical), the device is put into thermal shutdown, resulting in all half-bridge outputs being set in the high-impedance state (Hi-Z) and SD being asserted low. UNDERVOLTAGE PROTECTION (UVP) AND POWER-ON RESET (POR) The UVP and POR circuits of the TAS5186A fully protect the device in any power-up/down and brownout situation. While powering up, the POR circuit resets the overload circuit (OLP) and ensures that all circuits are fully operational when the GVDD_X and VDD supply voltages reach 10 V (typical). Although GVDD_X and VDD are independently monitored, a supply voltage drop below the UVP threshold on any VDD or GVDD_X pin results in all half-bridge outputs immediately being set in the high-impedance (Hi-Z) state and SD being asserted low. The device automatically resumes operation when all supply voltages have increased above the UVP threshold. element in the audio path, i.e., split-cap capacitors or series capacitor, to the desired potential before switching is started on the PWM outputs. (For recommended configuration, see the typical application schematic included in this data sheet). The start-up sequence can be controlled through sequencing the M3 and RESET pins according to Table 2 and Table 3. Table 2. 5.1 Mode—All Output Channels Active M3 RESET OUT_BIAS OUT_A, OUT_D, _B, _C _E, _F COMMENT 0 0 Hi-Z Hi-Z Hi-Z All outputs disabled, nothing is switching. 1 0 Active Hi-Z Hi-Z OUT_BIAS enabled, all other outputs disabled 1 1 Hi-Z Active Active OUT_BIAS disabled, all other outputs switching Table 3. 2.1 Mode—Only Output Channels A, B, and C Active M3 RESET OUT_BIAS OUT_A, OUT_D, _B, _C _E, _F COMMENT DEVICE RESET 0 0 Hi-Z Hi-Z Hi-Z When RESET is asserted low, the output FETs in all half-bridges are forced into a high-impedance (Hi-Z) state. All outputs disabled, nothing is switching. 1 0 Active Hi-Z Hi-Z Asserting the RESET input low removes any fault information to be signaled on the SD output, i.e., SD is forced high. OUT_BIAS enabled, all other outputs disabled 0 1 Hi-Z Active Hi-Z OUT_BIAS disabled, all other outputs switching A rising-edge transition on the RESET input allows the device to resume operation after an overload fault. ACTIVE-BIAS CONTROL (ABC) Audible pop noises are often associated with single-rail, single-ended power stages at power-up or at the start of switching. This commonly known problem has been virtually eliminated by incorporating a proprietary active-bias control circuitry as part of the TAS5186A feature set. By the use of only a few passive external components (typically resistors), the ABC can pre-charge the dc-blocking When the TAS5186A is used with the TAS5086 PWM modulator, no special attention to start-up sequencing is required, provided that the chipset is configured as recommended. 13 5 4 3 2 1 POWER OUTPUT STAGE (SE) PVDD DESIGN NOTE: DEMODULATION FILTER 2 1 2 1 1 1 30 PWM_C PVDD_B 28 /SD PWM_B 18 PWM_B OUT_B 27 /TW PWM_A 19 PWM_A PGND_AB 26 20 GVDD_ABC OUT_A 25 21 BST_BIAS PVDD_A 24 OUT_BIAS BST_A 23 22 1 2 C105 0805 100nF 50V 1 2 C104 0805 100nF 50V C125 1200uF 50V C124 1200uF 50V GND L142 10uH Kwang Sung 8020P-02-100L 2 1 2 2 1 1 2 1 1 1 2 2 1 1 2 1 1 2 GND_C R164 1.00R 0805 C164 10nF 50V 0805 C123 270uF 50V R115 10.0k 1206 C122 270uF 50V OUT_B C141 470nF 63V R151 2.70k 1206 GND_B R162 1.00R 0805 2 C162 10nF 50V 0805 1 C175 10nF 50V 0805 C163 10nF 50V 0805 B GND 2 OUT_A GND_A C172 10nF 50V 0805 C173 10nF 50V 0805 R161 1.00R 0805 C161 10nF 50V 0805 R120 1k8 SFR16 GND LAYOUT NOTE: PLACE AFTER HEATSINK 1 1 1 1 2 C160 10nF 50V 0805 1 2 2 2 R160 1.00R 0805 2 1 1 R150 2.70k 1206 2 C140 470nF 63V 2 2 1 L140 22uH Kwang Sung 8020P-01-200L 1 1 C120 270uF 50V C174 10nF 50V 0805 R163 1.00R 0805 R121 1k8 SFR16 GND C121 270uF 50V C165 10nF 50V 0805 GND 2 B C177 10nF 50V 0805 2 L141 22uH Kwang Sung 8020P-01-200L 2 PVDD C176 10nF 50V 0805 R165 1.00R 0805 R122 470R SFR16 GND 1 2 R152 2.70k 1206 1 1 R116 10.0k 1206 1 OUT_C C142 1uF 63V 1 GND 2 2 2 1 1 GND R117 15R SFR16 2 GND 2 GND 2 C110 1206 10nF 200V 1 2 PTAS5186 2 C103 10nF 0805 2 C102 1uF 0805 1 1 1 GVDD 1 C111 1206 10nF 200V 1 17 C C167 10nF 50V 0805 R123 1k8 SFR16 1 PWM_C C179 10nF 50V 0805 1 29 1 C178 10nF 50V 0805 1 BST_B 2 1 BST_C OTW C112 1206 10nF 200V 1 2 1 2 SD 16 32 31 2 15 R103 18.2k 0603 GND OUT_C PVDD_C C166 10nF 50V 0805 2 OC_ADJ C126 270uF 50V 1 VREG 14 0805 50V 0805 50V 1 13 GND 2 C107 100nF C106 100nF 1 2 2 2 1 2 33 1 PGND_C 1 2 AGND 1 2 1 12 2 34 C101 100nF 0603 2 35 PGND_D R167 1.00R 0805 1 OUT_D GND GND_D R166 1.00R 0805 2 M1 11 GND 1 C127 270uF 50V 1 10 2 C 1 C113 1206 10nF 200V 1 2 36 R153 2.70k 1206 1 PVDD_D OUT_D C143 470nF 63V 2 M2 2 2 9 1 1 2 37 1 BST_D 2 L143 22uH Kwang Sung 8020P-01-200L 2 M3 1 2 8 C169 10nF 50V 0805 GND C114 1206 10nF 200V 1 2 2 38 1 2 39 BST_E 1 PVDD_E R169 1.00R 0805 R124 1k8 SFR16 GND 1 RESET C108 0805 100nF 50V 2 PWM_D 2 1 6 7 1 C181 10nF 50V 0805 2 40 C180 10nF 50V 0805 2 41 OUT_E 1 PGND_EF 2 PWM_E C168 10nF 50V 0805 1 1 VDD 5 2 2 4 C128 270uF 50V 1 2 42 2 OUT_F 1 GVDD_DEF 2 C115 1206 10nF 200V 2 3 1 2 2 2 43 1 44 2 BST_F PVDD_F GND_E R168 1.00R 0805 2 PWM_D /VALID1 PWM_F R154 2.70k 1206 1 PWM_E PGND_EF 2 2 GND /VALID2 1 OUT_E C144 470nF 63V 2 1 2 1 1 U100 GND PWM_F C129 270uF 50V C109 0805 100nF 50V 2 L144 22uH Kwang Sung 8020P-01-200L 1 1 2 C100 1uF 0805 2 C117 1uF 0805 D C171 10nF 50V 0805 GND 1 R100 0R 0603 R171 1.00R 0805 R125 1k8 SFR16 GND GVDD C183 10nF 50V 0805 2 1 C182 10nF 50V 0805 2 2 1 C130 270uF 50V 1 2 C170 10nF 50V 0805 2 1 1 GND_F R170 1.00R 0805 2 2 R155 2.70k 1206 1 D OUT_F C145 470nF 63V 2 1 C131 270uF 50V DESIGN NOTE: EMI/ESD SNUBBERS 2 L145 22uH Kwang Sung 8020P-01-200L 2 1 DESIGN NOTE: FILTER DISCHARGE 1 DESIGN NOTE: SPLIT CAPS GND LAYOUT NOTE: PLACE AFTER SPLIT CAPS LAYOUT NOTE: PLACE NEAR SPEAKER PINS LAYOUT NOTE: PLACE AFTER FILTER CAPS A A Parts List No.2 TI DIGITAL AUDIO & VIDEO DIVISION ALL RIGHTS RESERVED - PATENTS PENDING TEXAS INSTRUMENTS INCORPORATED Project: TAS5086-5186V6EVM Rev: 2.10 Page Title: Power Stage Patents pending in circuitry design and layout (WO99/59241 & WO99/59242). This circuitry may only be used together with the integrated circuit TAS5186 from Texas Instruments Incorporated. Size: A2 File Name: A758-SCH-001(2.10).DSN Date: Monday, September 12, 2005 5 4 3 2 1 Engineer: Jonas Svendsen Page: 3 of 6 PACKAGE OPTION ADDENDUM www.ti.com 18-Apr-2006 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TAS5186ADDV ACTIVE HTSSOP DDV 44 35 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR TAS5186ADDVG4 ACTIVE HTSSOP DDV 44 35 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR TAS5186ADDVR ACTIVE HTSSOP DDV 44 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR TAS5186ADDVRG4 ACTIVE HTSSOP DDV 44 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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