TDA7374B DUAL BRIDGE AUDIO AMPLIFIER FOR CAR RADIO MINIMUM EXTERNAL COMPONENT COUNT NO BOOTSTRAP CAPACITORS NO BOUCHEROT CELLS CLIP DETECTOR OUTPUT HIGH OUTPUT POWER FIXED GAIN VERY LOW STAND-BY CURRENT (1µA typ) NO SWITCH ON/OFF NOISE PROTECTIONS: OUTPUT AC/DC SHORT CIRCUIT TO GND AND TO VS VERY INDUCTIVE LOADS OVERRATING CHIP TEMPERATURE LOAD DUMP VOLTAGE FORTUITOUS OPEN GND REVERSE BATTERY ESD MULTIWATT 15 ORDERING NUMBERS: TDA7374BV DESCRIPTION The TDA7374B is a new technology class AB Audio Dual Bridge Power Amplifier in Multiwatt package designed for car radio applications. Thanks to the fully complementary PNP/NPN output configuration the high power performances of the TDA7374B are obtained without bootstrap capacitors. TEST AND APPLICATION CIRCUIT April 1995 1/13 TDA7374B PIN CONNECTION (Top view) ABSOLUTE MAXIMUM RATINGS Symbol Value Unit VS DC Supply Voltage 28 V VOP Operating Supply Voltage 18 V Peak Supply Voltage (t = 50ms) 50 V IO Output Peak Current (not rep. t = 100µs) 4.5 A IO Output Peak Current (rep. f > 10Hz) 3.5 A Power Dissipation (Tcase = 85°C) 36 W -40 to 150 °C VPEAK Ptot Tstg, Tj Parameter Storage and Junction Temperature THERMAL DATA Symbol Rth j-case 2/13 Description Thermal Resistance Junction-case Max Value Unit 1.8 °C/W TDA7374B ELECTRICAL CHARACTERISTICS (Refer to the test circuit; VS = 14.4V; RL = 4Ω, Tamb = 25°C, f = 1kHz, unless otherwise specified) Symbol Parameter VS Supply Range Id Total Quiescent Drain Current Test Condition 8 Output Power R L = 4Ω; THD = 10% R L = 4Ω PO = 0.1 to 10W CT Cross-Talk f = 1kHz f = 10kHz R IN Input Impedance d Voltage Gain Voltage Gain Match. EIN Input Noise Voltage R g = 0 to 10kΩ Supply Voltage Rejection R g = 0; f = 100Hz f = 10kHz ISB VSB OFF ST-BY Off Threshold Voltage VOS 21 W % dB dB KΩ dB 1 dB 10 µV µV 3.5 48 dB 55 60 ST-BY Current ST-BY On Threshold Voltage V mA 26 Stand-by Attenuation VSB ON 18 0.5 Weight A 22Hz to 22KHz Unit 150 10 GV ASB 17 Max. 65 55 GV SVR Typ. RL = ∞ Distortion PO Min. dB µA 1 1.5 V 200 mV 3.5 V Output Offset Voltage ICD OFF Clipping Detector ”OFF” Output Average Current THD = 1% (*) 100 µA ICD ON Clipping Detector ”ON” Output Average Current THD = 10% (*) 190 µA (*) Pin 10 Pulled-up to 5V with 10kΩ; RL = 4Ω 3/13 TDA7374B TEST AND APPLICATION CIRCUIT P.C. BOARD AND COMPONENT LAYOUT (1:1 scale) B 4/13 TDA7374B Figure 1: Quiescent Drain Current vs. Supply Voltage Figure 2: Quiescent Output Voltage vs. Supply Voltage Figure 3: Output Power vs. Supply Voltage Figure 4: Distortion vs. Output Power Figure 5: Output Power vs. Frequency Figure 6: Supply Voltage Rejection vs. Frequency for a Different values of C6 Capacitor Rg 5/13 TDA7374B Figure 7: Cross-Talk vs. Frequency Figure 8: En Input vs. Rg Rg Rg Figure 9: Stand-by Attenuation vs. Threshold Voltage Figure 10: Stand-by Attenuation vs. Input Voltage Figure 11: Clipping Detector Average Current (Pin 10) vs. Distortion Figure 12: Total Power Dissipation and Efficiency vs. Output Power 6/13 TDA7374B OUTPUT STAGE The fully complementary output stage was made possible by the development of a new component: the ST exclusive power ICV PNP. A novel design based upon the connection shown in fig. 13 has then allowed the full exploitation of its possibilities. Figure 13: The new Output Stage The clear advantages this new approach has over classical output stages are as follows: 1 - Rail-to-Rail Output Voltage Swing With No Need Of Bootstrap Capacitors. The output swing is limited only by the Vcesat of the output transistors, which are in the range of 0.6 Ohm each. Classical solutions adopting composite PNP-NPN for the upper output stage have higher saturation loss on the top side of the waveform. This unbalanced saturation causes a significant power reduction. The only way to recover power consists of the addition of expensive bootstrap capacitors. 2 - Absolute Stability Without Any External Compensation. Referring to the circuit of Fig. 13 the gain VOUT/VIN is greater than unity, approximately 1 + R2/R1. The DC Output (VCC/2) is fixed by an auxiliary amplifier common to all the channels). By controlling the amount of this local feedback it is possible to force the loop gain (A * β) to less than unity at frequency for which the phase shift is 180 Deg. This means that the output buffer is intrinsically stable and not prone to oscillation. Most remarkably, the above feature has been achieved in spite of the very low closed loop gain of the amplifier. In contrast, with the classical PNP-NPN stage, the solution adopted for reducing the gain at high frequencies makes use of external RC networks, namely the Boucherot cells. OTHER OUTSTANDING CHARACTERISTICS: Clipping Detector Output The TDA7374B is equipped with an internal circuit able to detect the output stage saturation providing a proper current sinking into a open collector output (pin 10) when a certain distortion level is reached at each output. This particular function allows gain compression facility whenever the amplifier is overdriven, thus obtaining high quality sound at all listening levels. Figure 14: Clipping Detection Waveforms 7/13 TDA7374B Offset Control The quiescent output voltage must be as close as possible to its nominal value, so that less undistorted power would be available. For this reason an input bias current compensation is implemented to riduce the voltage drop across the input resistors, which appears amplified at the outputs. Gain Internally Fixed to 26dB Advantages of this design choice are in terms of: components and space saving output noise, supply voltage rejection and distortion optimization. Silent Turn On/Off and Muting/Stand-by Function The stand-by can be easily activated by means of a CMOS level applied to pin 7 through a RC filter. Under stand-by condition the device is turned off completely (supply current= 1 µA TYP ; output attenuation= 90 dB TYP). Every ON/OFF operation is virtually pop free. Furthermore, at turn-on the device stays in muting condition for a time determined by the value assigned to the SVR capacitor (T= Csvr * 7,000). While in muting the device outputs becomes insensitive to any kinds of signal that may be present at the input terminals. In other words every transient coming from previous stages produces no unpleasantacoustic effect to the speakers. Another situation under which the device is totally muted is whenever the supply voltage drops lower than 7V. This is helpful to pop suppression during the turn-off by battery switch. BUILT-IN PROTECTION SYSTEMS Full Protection of Device and Loudspeakers Against AC/DC Short Circuits (to Gnd, to Vs, across the Speakers). Reliable and safe operation in presence of all kinds of short circuit involving the outputs is assured by a built-in protection system that operates in the following way: In case of overload, a SCR is activated as soon as the current flowing through the output transistors overcomes a preset threshold value depending on the chip temperature. The SCR causes an interruption of the supply current of the power transistor. Load Dump Voltage Surge The TDA 7374 has a circuit which enables it to withstand a voltage pulse train on pins 3 and 13, of the type shown in fig. 16. If the supply voltage peaks to more than 50V, 8/13 then an LC filter must be inserted between the supply and pins 3 and 13, in order to assure that the pulses at pins 3 and 13 will be held within the limits shown. A suggested LC network is shown in fig. 15. With this network, a train of pulses with amplitude up to 120V and width of 2ms can be applied at point A. This type of protection is ON when the supply voltage (pulse or DC) exceeds 18V. For this reason the maximum operating supply voltage is 18V. Figure 15 Polarity Inversion Figure 16 High current (up to 10A) can be handled by the device with no damage for a longer period than the blow-out time of a quick 2A fuse (normally connected in series with the supply). This features is added to avoid destruction, if during fitting to the car, a mistake on the connection of the supply is made. Open Ground When the radio is in the ON condition and the ground is accidentally opened, a standard audio amplifier will be damaged. On the TDA7374B protection diodes are included to avoid any damage. Inductive Load A protection diode is provided to allow use of the TDA7374B with inductive loads. TDA7374B DC Voltage The maximum operating DC voltage for the TDA7374B is 18V. However the device can withstand a DC voltage up to 28V with no damage. This could occur during winter if two batteries are series connected to crank the engine. Figure 17: Maximum Allowable Power Dissipation vs. Ambient Temperature Thermal Shut-down The presence of a thermal limiting circuit offers the following advantages: 1)an overload on the output (even if it is permanent), or an excessive ambient temperature can be easily withstood. 2)the heatsink can have a smaller factor of safety compared with that of a conventional circuit. There is no device damage in case of excessive junction temperature: all happens is that Po (and therefore Ptot) and Id are reduced. The maximum allowable power dissipation depends upon the size of the external heatsink (i.e. its thermal resistance); Fig. 17 shows the dissipable power as a function of ambient temperature for different thermal resistance. Loudspeaker Protection The TDA7374B guarantees safe operations even for the loudspeaker in case of accidental shortcircuit. Whenever a single OUT to GND, OUT to VS short circuit occurs both the outputs are switched OFF so limiting dangerous DC current flowing through the loudspeaker. 9/13 TDA7374B CLIPPING DETECTOR Fig 19 shows an application using the TDA7374B in combination with the SGS-THOMSON audioprocessor TDA7302. The output clipping is recognized by the microprocessor (in this application it is simulated by a PC). The detailed way to operate of the system is represented by the flow-chart of fig.18. The controller detects when the clipping is active (minimun detection width fixed by a C29 = 12 nF external capacitor), and reduces the volume (or bass ) by step of 2 dB (with a programmable waiting time), until no more clipping is detected. Then the controller waits for a programmable time before increasing the volume again by step of 2 dB until clipping is again detected or the panel selected volume is reached. Practical advantages of this application is a better sound quality deriving from operation under no clipping conditions, which also means the availability of higher undistorted power. Figure: 18: Clipping Detector Control Routine 10/13 WHAT IS NEEDED FOR A DEMONSTRATION - a XT or AT IBM compatible PC, supplied with EGA card - a SGS-THOMSON audioprocessor application disk - a TDA 7302 + TDA7374B board - a connector from audioprocessor board to PC parallel port GENERAL INFORMATION In the application shown in fig 18 the TDA7302 audioprocessor works on PC XT or AT IBM compatible. Control is accomplished by serial bus ( S-bus or I2C-bus or SPI bus) sent to the test board through the PC parallel port. The PC simulates the behaviour of the microprocessor in a real application (for example in a car radio) and the buffer is necessary only in this application for protecting the PC. TDA7374B TDA7374B Figure 19: Application with TDA7302 + TDA7374B 11/13 TDA7374B MULTIWATT15 (Vertical) PACKAGE MECHANICAL DATA DIM. mm MIN. TYP. MIN. TYP. MAX. A 5 0.197 B 2.65 0.104 C 1.6 D 0.063 1 0.039 E 0.49 0.55 0.019 0.022 F 0.66 0.75 0.026 0.030 G 1.02 1.27 1.52 0.040 0.050 0.060 G1 17.53 17.78 18.03 0.690 0.700 0.710 H1 19.6 0.772 H2 12/13 inch MAX. 20.2 0.795 L 21.9 22.2 22.5 0.862 0.874 L1 21.7 22.1 22.5 0.854 0.870 0.886 L2 17.65 18.1 0.695 L3 17.25 17.5 17.75 0.679 0.689 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 L7 2.65 2.9 0.104 M 4.25 4.55 4.85 0.167 0.179 M1 4.63 5.08 5.53 0.182 0.200 S 1.9 2.6 0.075 0.102 S1 1.9 2.6 0.075 0.102 Dia1 3.65 3.85 0.144 0.152 0.886 0.713 0.114 0.191 0.218 TDA7374B Information furnished is believed to be accurate and reliable. However, SGS-THOMSON Microelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SGS-THOMSON Microelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. SGS-THOMSON Microelectronics products are not authorized for use as critical components in life support devices or systems without express written approval of SGS-THOMSON Microelectronics. 1995 SGS-THOMSON Microelectronics - All Rights Reserved SGS-THOMSON Microelectronics GROUP OF COMPANIES Australia - Brazil - France - Germany - Hong Kong - Italy - Japan - Korea - Malaysia - Malta - Morocco - The Netherlands - Singapore Spain - Sweden - Switzerland - Taiwan - Thaliand - United Kingdom - U.S.A. 13/13