application INFO available UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 Phase Shift Resonant Controller FEATURES DESCRIPTION • Zero to 100% Duty Cycle Control The UC1875 family of integrated circuits implements control of a bridge power stage by phase-shifting the switching of one half-bridge with respect to the other, allowing constant frequency pulse-width modulation in combination with resonant, zero-voltage switching for high efficiency performance at high frequencies. This family of circuits may be configured to provide control in either voltage or current mode operation, with a separate over-current shutdown for fast fault protection. • Programmable Output Turn-On Delay • Compatible with Voltage or Current Mode Topologies • Practical Operation at Switching Frequencies to 1MHz • Four 2A Totem Pole Outputs • 10MHz Error Amplifier • Undervoltage Lockout • Low Startup Current –150µA • Outputs Active Low During UVLO • Soft-Start Control • Latched Over-Current Comparator With Full Cycle Restart • Trimmed Reference A programmable time delay is provided to insert a dead-time at the turn-on of each output stage. This delay, providing time to allow the resonant switching action, is independently controllable for each output pair (A-B, C-D). With the oscillator capable of operation at frequencies in excess of 2MHz, overall switching frequencies to 1MHz are practical. In addition to the standard free running mode, with the CLOCKSYNC pin, the user may configure these devices to accept an external clock synchronization signal, or may lock together up to 5 units with the operational frequency determined by the fastest device. Protective features include an undervoltage lockout which maintains all outputs in an active-low state until the supply reaches a 10.75V threshold. 1.5V hysteresis is built in for reliable, boot-strapped chip supply. Over-current protection is provided, and will latch the outputs in the OFF state within 70nsec of a fault. The current-fault circuitry implements full-cycle restart operation. BLOCK DIAGRAM UDG-95073 07/99 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 DESCRIPTION (cont.) Additional features include an error amplifier with bandwidth in excess of 7MHz, a 5V reference, provisions for soft-starting, and flexible ramp generation and slope compensation circuitry. Device UC1875 UC1876 UC1877 UC1878 These devices are available in 20-pin DIP, 28-pin “bat-wing” SOIC and 28 lead power PLCC plastic packages for operation over both 0°C to 70°C and –25°C to +85°C temperature ranges; and in hermetically sealed cerdip, and surface mount packages for –55°C to +125°C operation. CONNECTION DIAGRAMS ABSOLUTE MAXIMUM RATINGS Dil-20 (Top View) J or N Package Supply Voltage (VC, VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . 20V Output Current, Source or Sink DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5A Pulse (0.5µs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A Analog I/0s (Pins 1, 2, 3, 4, 5, 6, 7, 15, 16, 17, 18, 19) . . . . –0.3 to 5.3V Storage Temperature Range . . . . . . . . . . . . . –65°C to +150°C Junction Temperature . . . . . . . . . . . . . . . . . . . –55°C to +150°C Lead Temperature (Soldering, 10 sec.) . . . . . . . . . . . . +300°C Note: Pin references are to 20 pin packages. All voltages are with respect to ground. Currents are positive into, negative out of, device terminals. Consult Unitrode databook for information regarding thermal specifications and limitations of packages. PLCC-28 (Top View) QP Package SOIC-28, (Top View) DWP Package 2 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UVLO Turn-On 10.75 15.25V 10.75V 15.25V UVLO Turn-Off 9.25V 9.25V 9.25V 9.25V Delay Set Yes Yes No No UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, –55°C < TA < 125°C for the UC1875/6/7/8, –25°C < TA < 85°C for the UC2875/6/7/8 and 0°C < TA < 70°C for the UC3875/6/7/8, VC = VIN = 12V, RFREQSET = 12kΩ, CFREQSET = 330pF, RSLOPE = 12kΩ, CRAMP = 200pF, CDELAYSET A-B = CDELAYSET C-D = 0.01µF, IDELAYSET A-B = IDELAYSET C-D = –500µA, TA = TJ. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS 10.75 11.75 Undervoltage Lockout Start Threshold UC1875/UC1877 UC1876/UC1878 UVLO Hysteresis UC1875/UC1877 15.25 0.5 1.25 V V 2.0 UC1876/UC1878 6.0 IIN Startup VIN = 8V, VC = 20V, RSLOPE open, IDELAY = 0 150 600 IC Startup VIN = 8V, VC = 20V, RSLOPE open, IDELAY = 0 V V Supply Current µA 10 100 µA IIN 30 40 mA IC 15 30 mA 5 5.08 V 1 10 mV 20 mV 5.1 V Voltage Reference Output Voltage TJ = +25°C Line Regulation 11 < VIN < 20V 4.92 Load Regulation IVREF = –10mA Total Variation Line, Load, Temperature Noise Voltage 10Hz to 10kHz 50 µVrms Long Term Stability TJ = 125°C, 1000 hours 2.5 mV Short Circuit Current VREF = 0V, TJ = 25°C 60 mA 5 4.9 Error Amplifier Offset Voltage Input Bias Current 5 15 mV 0.6 3 µA 60 90 dB AVOL 1V < VE/AOUT < 4V CMRR 1.5V < VCM < 5.5V 75 95 PSRR 11V < VIN < 20V 85 100 dB Output Sink Current VE/AOUT = 1V 1 2.5 mA Output Source Current VE/AOUT = 4V Output Voltage High IE/AOUT = –0.5mA Output Voltage Low IE/AOUT = 1mA dB –1.3 –0.5 mA 4 4.7 5 V 1 0 0.5 Unity Gain BW 7 11 MHz Slew Rate 6 11 V/µsec 3 Powered by ICminer.com Electronic-Library Service CopyRight 2003 V UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, –55°C < TA < 125°C for the UC1875/6/7/8, –25°C < TA < 85°C for the UC2875/6/7/8 and 0°C < TA < 70°C for the UC3875/6/7/8, VC = VIN = 12V, RFREQSET = 12kΩ, CFREQSET = 330pF, RSLOPE = 12kΩ, CRAMP = 200pF, CDELAYSET A-B = CDELAYSET C-D = 0.01µF, IDELAYSET A-B = IDELAYSET C-D = –500µA, TA = TJ. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS PWM Comparator Ramp Offset Voltage TJ = 25°C (Note 3) Zero Phase Shift Voltage (Note 4) 0.55 0.9 PWM Phase Shift (Note1) VE/AOUT > (Ramp Peak + Ramp Offset) 98 99.5 102 % VE/AOUT < Zero Phase Shift Voltage 0 0.5 2 % 1.3 V V Output Skew (Note 1) VE/AOUT < 1V 5 ±20 nsec Ramp to Output Delay UC3875/6/7/8 (Note 6) 65 100 nsec UC1875/6/7/8, UC2875/6/7/8 (Note 6) 65 125 nsec 1 1.15 MHz 0.2 2 % 1.20 MHz Oscillator Initial Accuracy TJ = 25°C Voltage Stability 11V < VIN < 20V 0.85 Total Variation Line, Temperature Sync Pin Threshold TJ = 25°C 3.8 V Clock Out Peak TJ = 25°C 4.3 V Clock Out Low TJ = 25°C 3.3 V Clock Out Pulse Width RCLOCKSYNC = 3.9kΩ 30 Maximum Frequency RFREQSET = 5kΩ 0.80 Oscillator (cont.) 100 2 nsec MHz Ramp Generator/Slope Compensation Ramp Current, Minimum ISLOPE = 10µA, VFREQSET = VREF Ramp Current, Maximum ISLOPE = 1mA, VFREQSET = VREF –11 –0.8 Ramp Valley Ramp Peak - Clamping Level –14 –0.95 0 RFREQSET = 100kΩ µA mA V 3.8 4.1 V 2 5 µA Current Limit Input Bias VCS+ = 3V Threshold Voltage Delay to Output 2.5 2.6 V UC3875/6/7/8 2.4 85 125 nsec UC1875/6/7/8, UC2875/6/7/8 85 150 nsec –3 µA Soft-Start/Reset Delay Charge Current VSOFTSTART = 0.5V –20 –9 Discharge Current VSOFTSTART = 1V 120 230 Restart Threshold 4.3 Discharge Level 4 Powered by ICminer.com Electronic-Library Service CopyRight 2003 µA 4.7 V 300 mV UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, –55°C < TA < 125°C for the UC1875/6/7/8, –25°C < TA < 85°C for the UC2875/6/7/8 and 0°C < TA < 70°C for the UC3875/6/7/8, VC = VIN = 12V, RFREQSET = 12kΩ, CFREQSET = 330pF, RSLOPE = 12kΩ, CRAMP = 200pF, CDELAYSET A-B = CDELAYSET C-D = 0.01µF, IDELAYSET A-B = IDELAYSET C-D = –500µA, TA = TJ. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS Output Drivers Output Low Level Output High Level IOUT = 50mA 0.2 0.4 V IOUT = 500mA 1.2 2.6 V IOUT = –50mA 1.5 2.5 V IOUT = –500mA 1.7 2.6 V Delay Set (UC1875 and UC1876 only) Delay Set Voltage IDELAY = –500µA 2.3 2.4 2.6 V Delay Time IDELAY = –250µA (Note 5) (UC3875/6/7/8, UC2875/6/7/8) 150 250 400 nsec IDELAY = –250µA (Note 5) (UC1875/6/7/8) 150 250 600 nsec Note 1: Phase shift percentage (0% = 0°, 100% = 180°) is defined as θ = fined in Figure 1. At 0% phase shift, 200 Φ%, where T is the phase shift, and and T are de- is the output skew. Note 2: Delay time is defined as delay = T (1/2–(duty cycle)), where T is defined in Fig. 1. Note 3: Ramp offset voltage has a temperature coefficient of about –4mV/°C. Note 4: Zero phase shift voltage has a temperature coefficient of about –2mV/°C. Note 5: Delay time can be programmed via resistors from the delay set pins to ground. Delay time ≅ IDELAY = 62 .5 • 10–12 sec. Where IDELAY Delay set voltage The recommended range for IDELAY is 25 A IDELAY 1mA RDELAY Note 6: Ramp delay to output time is defined in Fig. 2. Duty Cycle = t/T Period = T UDG-95074 TDHL (A to C) = TDHL (B to D) = Φ Phase Shift, Output Skew & Delay Time Definitions UDG-95075 Figure 1 Figure 2 5 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 PIN FUNCTIONAL DESCRIPTIONS pin, any bypass capacitor on the VREF pin, bypass capacitors on VIN and the ramp capacitor, on the RAMP pin, should be connected directly to the ground plane near the signal ground pin. CLOCKSYNC (bi-directional clock and synchronization pin): Used as an output, this pin provides a clock signal. As an input, this pin provides a synchronization point. In its simplest usage, multiple devices, each with their own local oscillator frequency, may be connected together by the CLOCKSYNC pin and will synchronize on the fastest oscillator. This pin may also be used to synchronize the device to an external clock, provided the external signal is of higher frequency than the local oscillator. A resistor load may be needed on this pin to minimize the clock pulse width. OUTA-OUTD (outputs A-D): The outputs are 2A totem-pole drivers optimized for both MOSFET gates and level-shifting transformers. The outputs operate as pairs with a nominal 50% duty-cycle. The A-B pair is intended to drive one half-bridge in the external power stage and is syncronized with the clock waveform. The C-D pair will drive the other half-bridge with switching phase shifted with respect to the A-B outputs. E/AOUT (error amplifier output): This is is the gain stage for overall feedback control. Error amplifier output voltage levels below 1 volt will force 0° phase shift. Since the error amplifier has a relatively low current drive capability, the output may be overridden by driving with a sufficiently low impedance source. PWRGND (power ground): VC should be bypassed with a ceramic capacitor from the VC pin to the section of the ground plane that is connected to PWRGND. Any required bulk reservoir capacitor should parallel this one. Power ground and signal ground may be joined at a single point to optimize noise rejection and minimize DC drops. CS+ (current sense): The non-inverting input to the current-fault comparator whose reference is set internally to a fixed 2.5V (separate from VREF). When the voltage at this pin exceeds 2.5V the current-fault latch is set, the outputs are forced OFF and a SOFT-START cycle is initiated. If a constant voltage above 2.5V is applied to this pin the outputs are disabled from switching and held in a low state until the CS+ pin is brought below 2.5V. The outputs may begin switching at 0 degrees phase shift before the SOFTSTART pin begins to rise -- this condition will not prematurely deliver power to the load. RAMP (voltage ramp): This pin is the input to the PWM comparator. Connect a capacitor from here to GND. A voltage ramp is developed at this pin with a slope: Sense Voltage dV = dT R SLOPE • CRAMP Current mode control may be achieved with a minimum amount of external circuitry, in which case this pin provides slope compensation. FREQSET (oscillator frequency set pin): A resistor and a capacitor from FREQSET to GND will set the oscillator frequency. Because of the 1.3V offset between the ramp input and the PWM comparator, the error amplifier output voltage can not exceed the effective ramp peak voltage and duty cycle clamping is easily achievable with appropriate values of RSLOPE and CRAMP. DELAYSET A-B, DELAYSET C-D (output delay control): The user programmed current flowing from these pins to GND set the turn-on delay for the corresponding output pair. This delay is introduced between turn-off of one switch and turn-on of another in the same leg of the bridge to provide a dead time in which the resonant switching of the external power switches takes place. Separate delays are provided for the two half-bridges to accommodate differences in the resonant capacitor charging currents. SLOPE (set ramp slope/slope compensation): A resistor from this pin to VCC will set the current used to generate the ramp. Connecting this resistor to the DC input line voltage will provide voltage feed-forward. SOFTSTART (soft start): SOFTSTART will remain at GND as long as VIN is below the UVLO threshold. SOFTSTART will be pulled up to about 4.8V by an internal 9µA current source when VIN becomes valid (assuming a non-fault condition). In the event of a current-fault (CS+ voltage exceeding 2.5V), SOFTSTART will be pulled to GND and them ramp to 4.8V. If a fault occurs during the SOFTSTART cycle, the outputs will be immediately disabled and SOFTSTART must charge fully prior to resetting the fault latch. EA– (error amplifier inverting input): This is normally connected to the voltage divider resistors which sense the power supply output voltage level. EA+ (error amplifier non-inverting input): This is normally connected to a reference voltage used for comparison with the sensed power supply output voltage level at the EA+ pin. For paralleled controllers, the SOFTSTART pins may be paralled to a single capacitor, but the charge currents will be additive. GND (signal ground): All voltages are measured with respect to GND. The timing capacitor, on the FREQSET 6 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 PIN FUNCTIONAL DESCRIPTIONS (cont.) NOTE: When VIN exceeds the UVLO threshold the supply current (IIN) will jump from about 100µA to a current in excess of 20µA. If the UC1875 is not connected to a well bypassed supply, it may immediately enter UVLO again. VC (output switch supply voltage): This pin supplies power to the output drivers and their associated bias circuitry. Connect VC to a stable source above 3V for normal operation, above 12V for best performance. This supply should be bypassed directly to the PWRGND pin with low ESR, low ESL capacitors. VREF: This pin is an accurate 5V voltage reference. This output is capable of delivering about 60mA to peripheral circuitry and is internally short circuit current limited. VREF is disabled while VIN is low enough to force the chip into UVLO. The circuit is also in UVLO until VREF reaches approximately 4.75V. For best results bypass VREF with a 0.1µF, low ESR, low ESL, capacitor to the GND pin. VIN (primary chip supply voltage): This pin supplies power to the logic and analog circuitry on the integrated circuit that is not directly associated with driving the output stages. Connect VIN to a stable source above 12V for normal operation. To ensure proper chip functionality, these devices will be inactive until VIN exceeds the upper undervoltage lockout threshold. This pin should by bypassed directly to the GND pin with low ESR, low ESL capacitors. APPLICATIONS INFORMATION UNDERVOLTAGE LOCKOUT SECTION When power is applied to the circuit and VIN is below the upper UVLO threshold, IIN will be below 600µA, the reference generator will be off, the fault latch is reset, the soft-start pin is discharged, and the outputs are actively held low. When VIN exceeds the upper UVLO threshold, the reference generator turns on. All else remains in the shut-down mode until the output of the reference, VREF, exceeds 4.75V. UDG-95076 OSCILLATOR The high frequency oscillator may be either free-running or externally synchronized. For free-running operation, the frequency is set via an external resistor and capacitor to ground from the FREQSET pin. Simplified Oscillator Schematic UDG-95077 UDG-95079 UDG-95078 7 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 APPLICATIONS INFORMATION (cont.) SYNCHRONIZING THE OSCILLATOR The CLOCKSYNC pin of the oscillator may be used to synchronize multiple UC1875 devices simply by connecting the CLOCKSYNC of each UC1875 to the others: 1875/6/7/8s only UDG-95080 All ICs will sync to chip with the fastest local oscillator. R1 & RN may be needed to keep sync pulse narrow due to capacitance on line. R1 & RN may also be needed to properly terminate RSYNC line. Syncing to external TTL/CMOS UDG-95081 ICs will sync to fastest chip or TTL clock if it is higher frequency. R & RN may be needed for same reasons as above Although each UC1875/6/7/8 has a local oscillator frequency, the group of devices will synchronize to the fastest oscillator driving the CLOCKSYNC pin. This arrangement allows the synchronizing connection between ICs to be broken without any local loss of functionality. Capacitive loading on the CLOCKSYNC pin will increase the clock pulse width, and may adversely effect system performance. Therefore, a resistor to ground from the CLOCKSYNC pin is optional, but may be required to offset capacitive loading on this pin. These resistors are shown in the oscillator schematics as R1, RN. Synchronizing the device to an external clock signal may be accomplished with a minimum of external circuitry, as shown in the previous figure. 8 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 APPLICATIONS INFORMATION (cont.) DELAY BLOCKS AND OUTPUT STAGES In each of the output stages, transistors Q3 through Q6 form a high-speed totem-pole driver which will source or sink more than one amp peak with a total delay of approximately 30 nanoseconds. To ensure a low output level prior to turn-on, transistors Q7 through Q9 form a self-biased driver to hold Q6 on prior to the supply reaching its turn-on threshold. This circuit is operable when the chip supply is zero. Q6 is also turned on and held low with a signal from the fault logic portion of the chip. UDG-95082 The delay providing the dead-time is accomplished with C1 which must discharge to VTH before the output can go high. The time is defined by the current sources, I1, which is programmed by an external resistor, RTD. The voltage on the Delay Set pins is internally regulated to 2.5V and the range of dead time control is from 50 to 200 nanoseconds. NOTE: There is no way to disable the delay circuitry, and the delay time must be programmed. OUTPUT SWITCH ORIENTATION The four outputs of the UC1875/6/7/8 interface to the full bridge converter switches as shown below: UDG-95083 3 Winding Bifilar, AWG 30 Kynar Insulation 9 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 APPLICATIONS INFORMATION (cont.) FAULT/SOFT-START The fault control circuitry provides two forms of power shutdown: ceed while the phase-shift is advanced from zero to its nominal value with the time constant of the SOFT-START capacitor. • Complete turn-off of all four output power stages. The fault logic insures that a continuous fault will institute a low frequency “hiccup” retry cycle by forcing the SOFT-START capacitor to charge through its full cycle between each restart attempt. • Clamping the phase shift command to zero. Complete turn-off is ordered for an over-current fault or a low supply voltage. When the SOFTSTART pin reaches its low threshold, switching is allowed to pro- UDG-95084 UDG-95085 10 Powered by ICminer.com Electronic-Library Service CopyRight 2003 UC1875/6/7/8 UC2875/6/7/8 UC3875/6/7/8 APPLICATIONS INFORMATION (cont.) SLOPE/RAMP PINS The figure below shows a voltage-mode configuration. With RSLOPE tied to a stable voltage source, the waveform on CRAMP will be a constant-slope ramp, providing conventional voltage-mode control. If RSLOPE is connected to the power supply input voltage, a variable-slope ramp will provide voltage feedforward. The ramp generator may be configured for the following control methods: • Voltage Mode • Voltage Feedforward • Current Mode • Current Mode with Slope Compensation Voltage Mode Operation 1. Simple voltage mode operation achieved by placing RSLOPE between VIN and SLOPE. 2. Voltage Feedforward achieved by placing RSLOPE between supply voltage and SLOPE pin of UC1875. RAMP VRslope dV ≈ dT R SLOPE • CRAMP UDG-95086 For current-mode control the ramp generator may be disabled by grounding the slope pin and using the ramp pin as a direct current sense input to the PWM comparator. UNITRODE CORPORATION 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 • FAX (603) 424-3460 11 Powered by ICminer.com Electronic-Library Service CopyRight 2003 IMPORTANT NOTICE Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgement, including those pertaining to warranty, patent infringement, and limitation of liability. TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent TI deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed, except those mandated by government requirements. CERTAIN APPLICATIONS USING SEMICONDUCTOR PRODUCTS MAY INVOLVE POTENTIAL RISKS OF DEATH, PERSONAL INJURY, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE (“CRITICAL APPLICATIONS”). TI SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, AUTHORIZED, OR WARRANTED TO BE SUITABLE FOR USE IN LIFE-SUPPORT DEVICES OR SYSTEMS OR OTHER CRITICAL APPLICATIONS. INCLUSION OF TI PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE FULLY AT THE CUSTOMER’S RISK. In order to minimize risks associated with the customer’s applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. TI assumes no liability for applications assistance or customer product design. TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right of TI covering or relating to any combination, machine, or process in which such semiconductor products or services might be or are used. TI’s publication of information regarding any third party’s products or services does not constitute TI’s approval, warranty or endorsement thereof. Copyright 1999, Texas Instruments Incorporated Powered by ICminer.com Electronic-Library Service CopyRight 2003