VISHAY Vishay Semiconductors The Constituents of Semiconductor Components Responsible electronic component and equipment manufacturers are already preparing for the time when the lifespan of their products comes to an end by scrutinizing the materials incorporated and their future recyclability. Recycling laws have already come into force in Germany ("Kreislauf-Wirtschaftsgesetz") and guidelines for electronic scrap are in preparation. The aim is a suitable waste disposal program and, as a preventative measure, a reduction in the content of hazardous damaging materials in such components. In order to conform to this procedure, detailed information about the materials and their quantities is needed. This present overview answers questions put forward by customers as to the constituents and their function in the most important of Vishay Semiconductors' semiconductor products. Special significance is given to so-called "Hazardous Substances". It demonstrates that Vishay Semiconductors’ products under normal operating conditions do not expose the applier or environment to any hazard. However, most products nevertheless contain small but necessary quantities of "Hazardous Substances" which can, if not treated correctly or through accidents, be released on a small scale into the environment. The present information was produced with the greatest possible care. Any suggestions for improvement of this brochure are welcome. Definitions Vishay Semiconductors offers a wide range of semiconductor components including transistors, diodes and opto-electronic components. These have been manufactured in various standard packages. On the following pages, these packages are listed together with their materials shown in weight percentages. In order to limit the number of tables, all components whose structure and composition are the same have been compiled in families. In many cases, different lead frames together with chips of different sizes may be used for the one package. This usually means that there may be slight differences in the quantities of the declared material. The weight percent is, however, valid for a representative sample of the relevant family. In order to sensibly reduce the number and quantities of materials contained in the respective components, quantities smaller than 0.1% by weight have been stated in the following list as traces. This is the case unless lower limits are forced by law, e.g. cadmium < 75 ppm and PCDD as well as PCDF Document Number 84063 Rev. 7, 07-Jan-03 (known as dioxin) < 2 ppb. In the lists themselves, details of content and composition are separated into the individual parts of the semiconductor component. The most important of these are: Active element: The active element is either a silicon chip or, for optoelectronic components, a chip containing combinations of Ga (Al) (As, P). These are doped with very small amounts of boron, arsenic, phosphorus, zinc and germanium etc. The metallisation consists of thin layers of aluminium, gold or titanium. The chips are generally bonded to the lead frame with a silver epoxy and have gold or aluminium wires bonded to the lead frame. Lead frame: For electrical connection, a metal lead frame made from alloys such as FeNi (42) or CuFe (2) and partly or totally plated with silver is commonly used. The metal alloys contain traces of silver, zinc and phosphorus. Part of the lead frame is also coated with tin/ lead. Case: The semiconductor chip is protected from the environment by a case of glass, plastic or metal. The glass is composed of oxides of silicon and lead together with boron and aluminium. Plastic cases are composed of an epoxy resin filled with up to 70% by weight of quartz particles. Antimony trioxide and brominated epoxy resin (no TBA) are added as flame retardents. Antimony and bromine amount to about 1.6 and 1.0% respectively. In use: In use, it is the content of hazardous substances which is of importance. In Germany, there are a number of lists which give the materials which are potentially hazardous to people and the environment, for example: Appendix II and IV of the "Hazardous Materials Regulations", the TRGS 900 ("MAK-Wert-Liste") and the "Catalog of Materials Hazardous to the Water Supply". These lists, however, are only partially consistent. The names used are often different for materials with the same chemical composition. Furthermore, the use of trivial and trade names often adds to the confusion. Therefore, Vishay Semiconductors use for their descriptions that proposed by the Zentralverband Elektrotechnik und Elektronikindustrie e.V. (ZVEI; Central Association of Electrical Engineering and Electronic Industry) for the harmonization of the nomenclature of hazardous substances. www.vishay.com 1 VISHAY Vishay Semiconductors Instructions are given on the safety precautions to be used during storage and disposal by mechanical, chemical and thermal means of the more important chemicals (so-called "Leitchemikalien"). These are listed in the tables in the order of their potential risk. Their effect upon people and the environment are also listed and any special precautions emphasized. Notes: The following information has been prepared to be as exact and reliable as possible. The manufacture of semiconductor components is, however, subject to regular change without special notification. The publication of this brochure excludes any responsibility resulting from its use. Explanation of Abbreviations While the information on weight percent is believed correct, discrepancies depending upon component type may be possible. 1) Material information etc. Material listed as "Material Hazardous in Production" 2) S: Trace material < 0.1% by weight; Cd < 75 ppm; concerning Cd see ***) PCDD and PCDF < 2 ppb *) Dioxin content - lies below agreed limits **) No. 85 "Rules for Hazardous Materials", to be replaced as soon as a technically suitable alternative material is available ***) Traces of cadmium can only be found in lead frames made of copper CMT: Material containing carcinogens, mutagens or terratogens Tox: Material is toxic or very toxic S Material with allergy producing characteristics HAL Halogen containing material WKG Material hazardous to the water supply L Storage, suitable for disposal D Disposable M Mechanical disposal N Chemical disposal T Thermal disposal H Handling www.vishay.com 2 Ozone Depleting Substances The use of Ozone Depleting Substances has been totally eliminated by Vishay Semiconductors and by doing so meets the legal requirements as defined in the following documents. 1. The "Montreal Protocol" together with the "London Amendments" Appendix A, B, and the "List of Transitional Substances" 2. "Clean Air Act", Amendments 1990, "Environmental Protection Agency" (EPA), USA, Class I and II - Ozone Depleting Substances 3. "European Council Resolution" number 88/ 540/EEC and 91/690/eec Appendix A, B and C (Transitional Substances) Vishay Semiconductors guarantees that its components do not contain, and are manufactured without, the use of Ozone Depleting Substances Document Number 84063 Rev. 7, 07-Jan-03 VISHAY Vishay Semiconductors Contents of a Diode in Sintered Glass Package SOD57 mg Leads, tinned Total weight 370 mg ppm 85,90 % Copper Cu 58,30 % 185,29 500,797 Iron Fe 22,15 % 70,40 190,269 Molybdenum Mo 18,55 % 58,96 159,345 Tin Sn 0,50 % 1,59 4,295 Lead Pb 0,20 % 0,64 1,718 Silver Ag 0,10 % 0,32 0,859 Carbon C 0,10 % 0,32 0,859 Oxygen O2 0,10 % 0,32 0,859 Traces of Mn, P, S Package, glass: 13,80 % PbO 42,00 % 21,45 57,960 SiO2 38,00 % 19,40 52,440 B 2O 3 15,00 % 7,66 20,700 Al2O3 5,00 % 2,55 6,900 Silicon chip: 0,30 % Silicon Si 90,00 % 1,00 2,700 Aluminum Al 10,00 % 0,11 0,300 Traces of P, Ga, Pt (Dopant) Contents of a Diode in Sintered Glass Package SOD64 mg Leads, tinned Total weight 860 mg ppm 85,90 % Copper Cu 58,30 % 430,69 500,797 Iron Fe 22,15 % 163,63 190,269 Molybdenum Mo 18,55 % 137,04 159,345 Tin Sn 0,50 % 3,69 4,295 Lead Pb 0,20 % 1,48 1,718 Silver Ag 0,10 % 0,74 0,859 Carbon C 0,10 % 0,74 0,859 Oxygen O2 0,10 % 0,74 0,859 Traces of Mn, P, S Package, glass: 13,80 % PbO 42,00 % 49,85 57,960 SiO2 38,00 % 45,10 52,440 B 2O 3 15,00 % 17,80 20,700 Al2O3 5,00 % 5,93 6,900 Silicon chip: 0,30 % Silicon Si 90,00 % 2,32 2,700 Aluminum Al 10,00 % 0,26 0,300 Traces of P, Ga, Pt (Dopant) Document Number 84063 Rev. 7, 07-Jan-03 www.vishay.com 3 VISHAY Vishay Semiconductors Contents of a Diode in Sintered Glass Package G1 mg Leads, tinned Total weight 560 mg ppm 62,19 % Copper Cu 77,68 % 270,53 483,092 Molybdenum Mo 20,64 % 71,88 128,360 Tin Sn 1,31 % 4,56 8,147 Lead Pb 0,23 % 0,80 1,430 Silver Ag 0,08 % 0,28 0,498 Phosphorus P 0,06 % 0,21 0,373 Traces of S, O2, C Package, glass: 37,58 % ZnO 62,70 % 131,95 235,627 B 2O 3 24,00 % 50,51 90,192 SiO2 10,00 % 21,04 37,580 PbO 2,80 % 5,89 10,522 Sb2O3 0,50 % 1,05 1,879 Traces of P, Pt Silicon chip: 0,23 % Silicon Si 93,55 % 1,20 2,152 Aluminum Al 6,45 % 0,08 0,148 Contents of a Diode in Sintered Glass Package G3 mg Leads, tinned Total weight 1100 mg ppm 62,19 % Copper Cu 77,84 % 532,50 484,087 Molybdenum Mo 21,06 % 144,07 130,972 Tin Sn 0,83 % 5,68 5,162 Lead Pb 0,15 % 1,03 0,933 Silver Ag 0,07 % 0,48 0,435 Phosphorus P 0,05 % 0,34 0,311 Traces of S, O2, C Package, glass: Zinc Oxide 37,58 % ZnO 62,70 % 259,19 235,627 B 2O 3 24,00 % 99,21 90,192 SiO2 10,00 % 41,34 37,580 PbO 2,80 % 11,57 10,522 Sb2O3 0,50 % 2,07 1,879 Traces of P, Pt Silicon chip: www.vishay.com 4 0,23 % Silicon Si 93,57 % 2,37 2,152 Aluminum Al 6,43 % 0,16 0,148 Document Number 84063 Rev. 7, 07-Jan-03 VISHAY Vishay Semiconductors Contents of a Diode in Sintered Glass Package G4 mg Leads, tinned Total weight 1040 mg ppm 62,19 % Copper Cu 69,09 % 446,86 429,671 Molybdenum Mo 29,63 % 191,64 184,269 Tin Sn 0,95 % 6,14 5,908 Lead Pb 0,17 % 1,10 1,057 Silver Ag 0,10 % 0,65 0,622 Phosphorus P 0,06 % 0,39 0,373 Traces of S. O2, C Package, glass: Zinc Oxide 37,58 % ZnO 62,70 % 245,05 235,627 B 2O 3 24,00 % 93,80 90,192 SiO2 10,00 % 39,08 37,580 PbO 2,80 % 10,94 10,522 Sb2O3 0,50 % 1,95 1,879 Traces of P, Pt Silicon chip: 0,23 % Silicon Si 93,12 % 2,23 2,142 Aluminum Al 6,88 % 0,16 0,158 Significant Materials for Disposal No. Material and/or Group 1) C M T T 1 Lead and compounds ² 2 Molybdenum and compounds ² S H AL W G K Available in the Compound Used for ² Package glass, lead 6.0 Lead 15.9 Part in 2) Weight Percent L D M N T ² ² ² H ² Note: *), **), ***), 1), 2), CMT, T Document Number 84063 Rev. 7, 07-Jan-03 www.vishay.com 5