MSP-300 series 300W Single Output with PFC Function MODEL：MSP-300-12 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1: 120 I/P: 230VAC mVp-p (Max ) RESULT VERDICT V1: 90 mVp-p (Max ) O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE CH1: 10.2 V~ 13.8 V ADJUST RANGE P I/P: 230 VAC 9.1 14.822 V/230 VAC I/P: 115 VAC 9.07 V~ 14.817 V/ 115 VAC V1: 0 %~ V~ O/P:MIN LOAD Ta:25℃ 3 OUTPUT VOLTAGE V1: 1 %~ -1 % (Max) I/P: 100 VAC / 264 VAC TOLERANCE 4 LINE REGULATION O/P:FULL/ MIN Ta:25℃ V1: 0.3%~ -0.3 % (Max) 0.05 % LOAD I/P: 100 VAC ~ 264 VAC P V1: 0 %~ -0.05 % O/P:FULL LOAD Ta:25℃ 5 LOAD REGULATION V1: 0.5 %~ -0.5 % (Max) I/P: 230 VAC P V1: 0 %~ -0.05 % O/P:FULL ~MIN LOAD Ta:25℃ 6 SET UP TIME P 230VAC: 1000 ms (Max) I/P: 230 VAC 230VAC/ 253 ms 115 VAC: 2500 ms (Max) I/P: 115 VAC 115VAC/ 506 ms O/P:FULL LOAD Ta:25℃ 7 RISE TIME 230VAC: 115VAC: 50 50 ms (Max) I/P: 230 VAC 230VAC/ 13.4 ms ms (Max) I/P: 115 VAC 115VAC/ 13.59 ms O/P:FULL LOAD Ta:25℃ 8 HOLD UP TIME 230VAC: 16 ms (TYP) I/P: 230 VAC 230VAC/ 29.1 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 23.9 ms O/P:FULL LOAD Ta:25℃ 9 OVER/UNDERSHOOT TEST I/P: 230 VAC < +5% TEST: < 5 DYNAMIC LOAD V1: 1200 mVp-p I/P: 230 VAC P P P % O/P:FULL LOAD Ta:25℃ 10 P P 674 mVp-p O/P:FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: MSP-300-12 Test Report 1 / 6 MSP-300 series 300W Single Output with PFC Function INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION INPUT VOLTAGE RANGE 85VAC~264 VAC I/P:TESTING RESULT VERDICT 67.1 V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK LOW-LINE-3V= 97 V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 100 VAC ~ 264 VAC NO DAMAGE OSC 3 POWER FACTOR 0.95 0.99 4 EFFICIENCY TEST: OK O/P:FULL~MIN LOAD Ta:25℃ P / 230 VAC(TYP) I/P: 230 VAC PF= 0.983 / 230 VAC / 115 VAC(TYP) I/P: 115 VAC PF= 1 / 115 VAC 88% (TYP) O/P:FULL LOAD Ta:25℃ I/P: 230 VAC 88.9 % O/P:FULL LOAD Ta:25℃ 5 INPUT CURRENT P 230V/ 2.5 A (TYP) I/P: 230 VAC I= 1.621 A/ 230 VAC 115V/ 4.5 A (TYP) I/P: 115 VAC I= 3.26 A/ 115 VAC O/P:FULL LOAD Ta:25℃ 6 INRUSH CURRENT 230V/ 70 A (TYP) I/P: 230 VAC I= 62 A/ 230 VAC 115V/ 35 A(TYP) I/P: 115 VAC I= 31 A/ 115 VAC L-FG 420 uA N-FG 420 uA L-V+ 94 uA L-V- 94 uA N-V+ 94 uA N-V- 94 uA O/P:FULL LOAD Ta:25℃ COLD START 7 LEAKAGE CURRENT < 450 uA / Earth I/P: 264 VAC O/P:Min LOAD Ta:25℃ < 100 uA/ Touch P Model: MSP-300-12 P P P Test Report 2 / 6 MSP-300 series 300W Single Output with PFC Function PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION OVER LOAD PROTECTION 105 %~ 135 % I/P: 230 VAC I/P: 115 VAC O/P:TESTING Ta:25℃ RESULT VERDICT 126 %/ 230 VAC 126 %/ 115 VAC P Constant current limiting, recovers automatically after fault condition is removed 2 OVER VOLTAGE PROTECTION CH1: 14.4V~ 16.8 V I/P: 230 VAC I/P: 115 VAC O/P:MIN LOAD Ta:25℃ 3 OVER TEMPERATURE PROTECTION SPEC: I/P: 230 VAC TSW1: 90 + 5℃ detect on O/P:FULL LOAD 15.9 V/ 230 VAC 15.9 V/ 115 VAC P Shut down Re- power ON O.T.P. Active Shut down o/p voltage, recovers heatsink of power transistor automatically TSW2: 95 + 5℃ detect on O/P goes down after temperature P CHOCK NO DAMAGE 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Ta:25℃ Constant current limiting, recovers P automatically after fault condition is removed CONTROL FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 DC OK SIGNAL PSU turn on : 3.3 ~ 5.6V ; I/P: 230 VAC PSU turn on : 5.133 V VERDICT PSU turn off : 0 ~ 1V O/P:FULL LOAD PSU turn off : 0.026 V P Ta:25℃ 2 3 REMOTE CONTROL REMOTE SENSE Rc+ / Rc- I/P: 230 VAC 3.33V ~ 10 V 4 ~ 10V or open = power on O/P:FULL LOAD 0V ~ 0 ~ 0.8V or short = power off Ta:25℃ >0.5V I/P: 230 VAC 3.16 V POWER ON POWER OFF P >0.19 O/P:FULL LOAD P Ta:25℃ 4 AUX POWER 4.75V~5.25V / 0.3A Ripple:50mV I/P: 230 VAC O/P:FULL LOAD 4.884V/0.3A Ripple: 7 mV P Ta:25℃ 5 No load power consumption <0.5W I/P: 240 VAC 0.24W O/P:NO LOAD P RC+&RC- SHORT Ta:25℃ 6 FAN ON/OFF control test LOAD 35+15% OR RTH2 >= 50℃ FAN ON I/P: 230 VAC > 35 %LOAD FAN ON O/P:TESTING Ta:25℃ < 34 %LOAD FAN OFF Model: MSP-300-12 P Test Report 3 / 6 MSP-300 series 300W Single Output with PFC Function ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：MSP-300-5 TEST CONDITION 1. ROOM AMBIENT BURN-IN： 1 OVER LOAD BURN-IN TEST VERDICT HRS I/P: 230VAC O/P: FULL LOAD Ta= 31.8 2. HIGH AMBIENT BURN-IN： 5.5 HRS ℃ I/P: 230VAC O/P: FULL LOAD Ta= 52.9 ℃ ROOM AMBIENT HIGH AMBIENT Ta= 31.8 ℃ Ta= 52.9 ℃ 56.2℃ 81.6℃ NO Position 1 U1 2 C5 42.4℃ 65.9℃ 3 Q1 IRFP460A 20A/500V 44.7℃ 67.2℃ 4 D1 BYC8-600 8A/600V 42.0℃ 63.5℃ 5 L3 TR838 41.4℃ 63.9℃ 6 BD1 43.3℃ 65.9℃ P/N FAN4801NY 100u/400V 105℃ 10A/800V KMG US10KB80R 7 Q101 STP85N3LH5 80A/30V 75.2℃ 103.0℃ 8 T1 COIL TF1867 83.1℃ 112.0℃ TR840 56.7℃ 83.6℃ 9 2 RESULT L100 10 C106 4700u/10V 10Kh 41.1℃ 66.1℃ 11 TSW1 ST-22 90℃ 44.2℃ 66.5℃ 12 TSW2 ST-22 100℃ 70.0℃ 97.2℃ 13 C152 47u/25V UL10Kh 5*11 YXM 57.5℃ 84.1℃ 14 D22 SBYV26C 1A/600V 68.2℃ 95.9℃ 15 U900 TNY275PN 66.7℃ 94.7℃ 16 C911 22u/50V UL10Kh 5*11 YXM 68.5℃ 95.1℃ NO DAMAGE ZLH I/P: 230 VAC O/P: 120 ﹪LOAD 1 HOUR ( MIN ) P TEST：OK P Ta:25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 230 VAC O/P: 100 ﹪LOAD Ta= 4 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON CONTROL 50 ℃ O/P:FULL LOAD NO DAMAGE + 0.03 %(0~50℃) HUMIDITY= 95 %R.H I/P： 230 VAC TURN ON TEST TEMPERATURE VIBRATION TEST TEST：OK P ℃ + 0.01 %/℃(0~50℃) P O/P：FULL LOAD COEFFICIENT 6 Ta= 50 P ℃ HIGH HUMIDITY HIGH VOLTAGE 5 -30 TEST：OK 1 Carton & 1 Set TEST：OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:5G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: MSP-300-12 Test Report 4 / 6 MSP-300 series 300W Single Output with PFC Function SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 4 KVAC/min I/P-O/P: 4.2KVAC/min I/P-O/P: 2.581 mA I/P-FG: 2 KVAC/min I/P-FG: 2.4KVAC/min I/P-FG: 1.991 mA O/P-FG: 0.5 KVAC/min O/P-FG: 0.6 KVAC/min O/P-FG: 0.947 mA Ta:25℃ 2 3 ISOLATION RESISTANCE GROUNDING CONTINUITY VERDICT NO DAMAGE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 GΩ I/P-FG: 500VDC>100MΩ I/P-FG: VDC O/P-FG:500VDC>100MΩ O/P-FG: 500 VDC Ta:25℃/70%RH I/P-FG: 19.1 GΩ O/P-FG: 30 GΩ FG(PE) TO CHASSIS OR TRACE < 100 mΩ P 500 P NO DAMAGE 40 A / 2min Ta:25℃ / 70%RH 4 mΩ P E.M.C TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230 VAC/50HZ PASS CLASS A O/P:FULL LOAD CLASS D Ta:25℃ EN55011 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Test by certified Lab CONDUCTION VERDICT P P Ta:25℃ 3 RADIATION EN55011 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL LOAD Test by certified Lab P Ta:25℃ 4 5 E.S.D E.F.T EN61000-4-2 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD AIR:8KV / Contact:6KV Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD INPUT: 2KV 6 SURGE CRITERIA A P CRITERIA A P Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD L-N :2KV CRITERIA A P Ta:25℃ L,N-PE:4KV 7 Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO 1 TEST ITEM SPECIFICATION CAPACITOR MSP-300-5 :SUPPOSE C106 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 1542452.8 HRS LIFE CYCLE I/P: 230VAC 2 MTBF O/P:FULL LOAD Ta= TEST CONDITION 50 RESULT VERDICT P ℃ LIFE TIME= 208132.4 HRS MIL-HDBK-217F NOTICES2 PARTS COUNT P TOTAL FAILURE RATE: 176K HRS Model: MSP-300-12 Test Report 5 / 6 MSP-300 series 300W Single Output with PFC Function COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q4 Rated 2SK4106 : 12A/500V I/P:High-Line +3V = 267 V (1) 476 V O/P: (1)Full Load Turn on (2) 500 V ( D to S) or (C to E) Peak Voltage VERDICT (2) Output Short Ta:25℃ 2 Diode Peak Voltage Q101 Rated STP65NF06 : 60A/60V P I/P:High-Line +3V = 267 V (1) 58 V O/P: (1)Full Load Turn on (2) 58 V (2)Output Short Ta:25℃ P Q103 Rated STP65NF06 : 60A/60V 3 Input Capacitor Voltage C5 Rated 100u/400V 105℃ (1) 58 V (2) 58 V I/P:High-Line +3V = 267 V (1) 426 V O/P: (1)Full Load Turn on /Off (2) 388 V (2) Min load Turn on /Off (3) 412 V I/P:High-Line +3V = 267 V (1) 15.695 V O/P: (1)Full Load Turn on /Off (2) 16.206 V (2) Min load Turn on /Off (3) 16.285 V I/P:High-Line +3V = 267 V (1) 474 V O/P: (1)Full Load Turn on (2) 468 V PEAK 450V P (3)Full Load /Min load Change Ta:25℃ 4 Control IC Voltage Test U1 Rated FAN4801NY:9.3V~ 30V P (3)Full Load /Min load Change Ta:25℃ 5 P.F.C Transistor ( D to S) or (C to E) Peak Voltage Q1 Rated IRFP460A :20A/500V (2) Output Short Ta:25℃ DATE 2012/3/15 P SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG 2003/12/12 Model: MSP-300-12 A50-F023 Test Report 6 / 6