Military Grade COTS SWITCHES & CIRCUIT BREAKERS About Carling Technologies: Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, hydraulic magnetic and thermal circuit breakers, electronic controls, power distribution units, digital switching systems, and multiplexed power distribution systems. With four ISO certified manufacturing facilities and corporate offices worldwide, Carling Technologies does much more than manufacture electrical components, it engineers powerful solutions! Our high standards of design and manufacturing quality have afforded us the ability to provide a full line of COTS (Commercial Off-The-Shelf) switches and circuit breakers that are guaranteed to withstand the rugged military environment while keeping costs down. Military COTS Switches & Circuit Breakers: Your Military equipment is only as tough as the components used in building it! Carling Technologies products feature a wide range of switches and circuit breakers that were designed and tested to withstand the rigorous military environment. Carling Technologies COTS products provide military OEMs with a reliable and cost effective solution to their design requirements. By drawing upon over 90 years of design excellence, Carling Technologies is also able to provide switch and circuit breaker custom solutions that are sure to be compliant with the most demanding environmental requirements. Contents Circuit Breakers MS-Series ...........................................................................................................2 A-Series..............................................................................................................4 B-Series ..............................................................................................................6 C-Series..............................................................................................................8 E-Series ............................................................................................................10 F-Series ............................................................................................................12 Sealed Rocker Switches V-Series Contura ..............................................................................................14 W-Series...........................................................................................................17 L-Series ............................................................................................................19 Miniature & Sub-Miniature Switches 1-Series Rocker ................................................................................................22 2-Series Toggle ................................................................................................23 3-Series Pushbutton.........................................................................................24 4-Series Slider ..................................................................................................25 Toggle Switches F-Series Single Pole .........................................................................................26 G-Series Double Pole ......................................................................................27 DK/EK-Series Heavy Duty ................................................................................28 3 MS-Series Circuit Breaker MS-Series Sealed Toggle Circuit Breaker All MS Series circuit breakers feature a durable metal sealed toggle with a MIL-PRF-39019F ingress protection level rating when mounted in panel, a robust actuator, and sealed bushing. This class leading, low cost, COTS circuit breaker was designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G and is guaranteed to withstand the most rigorous military environment. 1.375±.020 [34.93 ± 0.50] .656 [16.66] MAXIMUM Ø.125 X .062[1.57] [3.18] MINIMUM DEPTH Ø .391 [9.93] .325 [8.26] +2° 12° -4° 12° +2° -4° ON OFF .626 ± .020 [15.90 ± 0.50] PANEL MOUNTING DETAIL .373 [ 3/8-32 HEX NUT LOCKWASHER +.007 -.041 +0.17 -1.04 9.47 ] ON-OFF INDICATOR PLATE LOCKING RING RUBBER "O" RING 1.634 ± .020 [41.50 ± 0.50] Ø.170 [4.32] .375 [9.53] .375 [9.53] #8 SCREW TERMINAL 1.880 ± .031 [47.75 ± 0.78] SOLDER LUG TERMINAL .402 [10.21] .138 ± .020 [3.51 ± 0.50] 1.099 ± .020 [27.91 ± 0.50] LINE 4 LOAD www.carlingtech.com MS-Series Circuit Breaker Electrical Delay Curves Current Rating ...................2 - 25 Amps Voltage Rating ...................50 Volts DC Dielectric Strength .............UL,CSA 1500V, 50/60 Hz for one minute between all electrically isolated terminals Insultation Resistance ........Minimum of 100 Megohms @ 500VDC Dual Rated AC/DC Instantaneous Mechanical Endurance..........................10,000 On-Off operations @ 6 per minute with rated current and voltage Trip Free.............................Trips on short circuit, overload, even when actuator is forcibly held in the “On” position Trip Indication ....................The operating handle moves positively to the “Off” position when an overload causes the circuit breaker to trip Short Physical Number of Poles................1 Pole Weight ...............................Approximately 1.8 oz (50 G) per pole Dimensions ........................See reverse side Environmental Designed in accordance with requirements of specification MIL PRF-55629 & MIL-STD-202G as follows: Shock .................................Withstands 100G’s, 6ms, saw tooth while carrying rated current per Method 213, Condition I. Instantaneous curves tested at 80% of rated current. Vibration ............................Withstands 0.060” excursion from 10-55 Hz, and 10G’s 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous curves tested at 80% of rated current. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs) Moisture Resistance...........Method 106G Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C) Operating Temperature .....-40°C to +85°C Ingress Protection Level.....MIL-PRF-55629C when mounted in panel. Other .................................Materials used in this product shall be non-nutrient to fungus growth Medium Resistance, Impedance Values UL Approval Pending www.carlingtech.com 5 A-Series Circuit Breaker A-Series Circuit Breaker Compact in size and well known for its proven reliability, the A-Series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. When aesthetics demand a clean contemporary and functional design, the visi-rocker two-color actuator can be specified. A rockerguard and push-to-reset bezel helps prevent inadvertent actuation. A specially constructed version is now available for applications requiring CE markings. In addition, these breakers meet CSA Standard 22.2 No. 100 for the Generator & Welder markets. It can be configured as 1-6 poles (handle), 1-3 poles (rocker), 0.02 - 50 amps, up to 277 VAC or 80 VDC, with a choice of time delays, terminals and actuator colors. Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection UL Listed 6 UL Standard 489A Communications Equipment (Guide CCN/DITT, File E189195) CSA Accepted Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 TUV Certified EN60934, under License No. R72040875 VDE Certified EN60934, VDE 0642 under File No. 10537 www.carlingtech.com A-Series Circuit Breaker Electrical Mechanical Maximum Voltage..............277VAC 50/60 Hz, 80VDC Current Ratings ..................Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings available consult ordering scheme. Standard Voltage Coils ......DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme. Auxiliary Switch Rating.......SPDT; 10.1 A - 250VAC, 1.0 A - 65VDC/0.5 A - 80 VDC, 0.1A - 125VAC (with gold contacts). Insulation Resistance .........Minimum: 100 Megohms at 500 VDC Dielectric Strength .............UL, CSA - 1500V 60 Hz for one minute between all electrically isolated terminals. A-Series rocker circuit breakers comply with the 8mm spacing & 3750V dielectric requirements from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805. Resistance, Impedance ......Values from Line to Load Terminal based on Series Trip Circuit Breaker. Endurance..........................10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trip Free.............................All A-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position. Trip Indication ....................The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. When mid-trip handle is specified, the handle moves to the mid position on electrical trip of the circuit breaker. When mid-trip handle with alarm switch is specified, the handle moves to the mid position & the alarm switch actuates when the circuit breaker is electrically tripped. Physical Number of Poles................1 - 6 Poles (handle) and 1-3 poles (rocker) at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Configurations ...................Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only with or without auxiliary switch. Weight ...............................Approximately 65 grams/pole. (Approximately 2.32 ounces/pole) Standard Colors .................Housing - Black; Actuator- See Ordering Scheme. Environmental Pulse Tolerance Curves www.carlingtech.com Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock .................................Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration ............................Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance...........Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature .....-40° C to +85° C 7 B-Series Circuit Breaker B-Series Circuit Breaker Designed specifically for world market applications, the Bseries utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Typical applications include power supplies, medical equipment, office equipment, control panels and marine equipment. In addition, these breakers meet CSA Standard 22.2 No. 100 for the Generator & Welder markets. It can be configured as 1-6 poles, 0.02 - 50 amps, up to 277 VAC or 80 VDC, with choice of time delays, terminals and actuator colors. Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection UL Listed 8 UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E189195) UL Standard 489A Communications Equipment (Guide CCN/DITT, File E189195) CSA Accepted Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235 TUV Certified EN60934, under License No. R72040875 VDE Certified EN60934, VDE 0642 under File No. 10537 www.carlingtech.com B-Series Circuit Breaker Electrical Mechanical Maximum Voltage..............277VAC 50/60 Hz, 80VDC Current Ratings ..................Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings available consult ordering scheme. Standard Voltage Coils ......DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme. Auxiliary Switch Rating.......SPDT; 10.1 A - 250VAC, 1.0 A65VDC/0.5 A - 80 VDC, 0.1A 125VAC (with gold contacts). Insulation Resistance .........Minimum: 100 Megohms at 500 VDC Dielectric Strength .............UL, CSA - 1500V 60 Hz for one minute between all electrically isolated terminals. A-Series rocker circuit breakers comply with the 8mm spacing & 3750V dielectric requirements from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805. Resistance, Impedance ......Values from Line to Load Terminal based on Series Trip Circuit Breaker. Endurance..........................10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free.............................All B-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. Trip Indication ....................The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles................1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Config. ......Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without auxiliary switch). Weight ...............................Approximately 65 grams/pole. (Approximately 2.32 ounces/pole) Standard Colors .................Housing- Black; Actuator - See Ordering Scheme. Environmental Pulse Tolerance Curves www.carlingtech.com Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock .................................Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition "I". Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration ............................Withstands 0.060" excursion from 1055 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance...........Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature .....-40° C to +85° C 9 C-Series Circuit Breaker C-Series Circuit Breaker The C-Series circuit breaker was designed for applications that require higher amperage and voltage handling capabilities in a compact design. It is available with American Standard or Metric Threaded Stud terminals, or Saddle Clamp screw terminals. Additional options include mid-trip handle style actuator, solid color rocker actuators and Visirocker two color actuators. The Visi-rocker option can be specified to indicate either the ON or TRIPPED/OFF mode while the optional Rockerguard and Push-To-Reset bezel can help prevent inadvertent actuation. The C-Series UL489 breakers employ a unique arc chute design which results in obtaining higher interrupting capacities, up to 50,000 amps. Thermoset glass filled polyester half shell construction increases mechanical & electrical strength and the Wiping Contacts - Mechanical linkage with two-step actuation – cleans contacts, provides high, positive contact pressure & longer contact life; 1-6 poles, 0.02 - 100 amps, up to 480 VAC or 80 VDC, UL489 up to 240 VAC or 125 VDC, with choice of time delays and actuator colors. Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors Supplementary (Guide CCN/QVNU2, File E75596) UL Standard 508 Switches, Industrial Control (Guide CCN/NRNT2, File E148683) UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection CSA Certified Circuit Breaker Model Case (Class 1432 01, File 093910), CSA Standard C22.2 No. 5.1 - M TUV Certified EN60934, under License No. R72040875 VDE Certified EN60934, VDE 0642 under File No. 10537 UL Listed 10 UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E189195) UL Standard 489A Communications Equipment (Guide CCN/DITT, File E189195) tCSA Accepted Component Supplementary Protector under Class 3215 30, FIle 047848 0 000 CSA Standard C22.2 No. 235 www.carlingtech.com C-Series Circuit Breaker Electrical Mechanical Maximum Voltage..............277VAC 50/60 Hz, 80VDC Current Ratings ..................Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0, 50.0. Other ratings available consult ordering scheme. Standard Voltage Coils ......DC-6V, 12V; AC-120V, Other ratings available, consult ordering scheme. Auxiliary Switch Rating.......SPDT; 10.1 A - 250VAC, 1.0 A65VDC/0.5 A - 80 VDC, 0.1A 125VAC (with gold contacts). Insulation Resistance .........Minimum: 100 Megohms at 500 VDC Dielectric Strength .............UL, CSA - 1500V 60 Hz for one minute between all electrically isolated terminals. A-Series rocker circuit breakers comply with the 8mm spacing & 3750V dielectric requirements from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805. Resistance, Impedance ......Values from Line to Load Terminal based on Series Trip Circuit Breaker. Endurance..........................10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free.............................All B-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. Trip Indication ....................The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles................1 - 6 poles at 30 Amps or less. 1 and 2 poles at 31 Amps thru 50 Amps. Internal Circuit Config. ......Series, (with or without auxiliary switch), Shunt and Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without auxiliary switch). Weight ...............................Approximately 65 grams/pole. (Approximately 2.32 ounces/pole) Standard Colors .................Housing- Black; Actuator - See Ordering Scheme. Environmental Pulse Tolerance Curves www.carlingtech.com Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock .................................Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition "I". Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration ............................Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance...........Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature .....-40° C to +85° C 11 E-Series Circuit Breaker E-Series Circuit Breaker Ideally suited for higher amperage applications, the E-Series is available with front and back mounting, screw terminals, stud terminals and heavy duty box wire connectors for solid wire or a pressure plate connector for stranded wire. Consult factory for an optional power selector device. The E-Series is UL Listed and CSA Certified for Branch Circuit protection which does not require a fuse backup. It is also UL Recognized and CSA Certified as a Supplementary Protector and as a Manual Motor Controller. 1-6 poles, .1 - 100 amps, up to 600 VAC or 125 VDC, with choice of time delays and actuator colors. Agency Certifications UL Recognized UL Standard 1077 Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) UL Standard 508 Component Recognition Program as Manual Motor Controls (Guide NLRV2, File E135367) Actual size UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide PEQZ2, File E75596) Ignition Protection Electrical Table A: Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case Circuit Breaker. UL Listed 12 UL Standard 489 Circuit Breakers, Molded Case (Guide DIVQ, File E129899) CSA Accepted Component Supplementary Protector (Class 3215 30, File 047848 0 000) CSA Standard C22.2 No. 235 CSA Certified Circuit Breaker Molded Case (Class 1432 01, File 093910), CSA Standard C22.2 No. 5.1 - M TUV Certified EN60934 under License No. R72031056 VDE Certified EN60934, VDE 0642 under File No. 10537 www.carlingtech.com E-Series Circuit Breaker Electrical Mechanical Maximum Voltage..............600VAC 50/60 Hz, 125VDC (See Table A) Current Ratings ..................Standard current coils: 0.100, 0.250, 0.500, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 50.0, 60.0, 70.0 & 100 Amp. Auxiliary Switch Rating.......SPDT; 10.1A 250VAC, 1.0A 65VDC; 0.5A 80VDC, 0.1A 125VAC (with gold contacts). Insulation Resistance .........Minimum of 100 Megohms at 500 VDC. Dielectric Strength .............UL, CSA: 2200 V 50/60 Hz for one minute between all electrically isolated terminals. E-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance ......Values from Line to Load Terminal based on Series Trip Circuit Breaker. Endurance..........................10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trip Free.............................All E-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position. Trip Indication ....................The operating Handle moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles................1 - 6 Mounting ...........................A 3" minimum spacing must be provided between the circuit breaker arc venting area on back connected E-Series circuit breakers and grounded obstructions. E-Series circuit breakers must be mounted on a vertical surface. Connectors, Box Type........Front connected E-Series circuit breakers are supplied with box type pressure connectors that accept copper or aluminum conductors as follows: 1/0-14 Copper, 1/0-12 Aluminum. Internal Circuit ..................Series and Switch Only, (with or Configuration without auxiliary switch). Shunt with current coils. Weight ...............................Approximately 252 grams/pole (Approximately 9 ounces/pole) Standard Colors .................Housing-Black; Actuator - See Ordering Scheme. Environmental Pulse Tolerance Curves www.carlingtech.com Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock .................................Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Vibration ............................Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Moisture Resistance...........Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature .....-40° C to +85° C 13 F-Series Circuit Breaker F-Series Circuit Breaker F-Series breakers are available with current ratings up to 700 Amps. The optional 25 millivolt metering shunt construction provides a safe method for monitoring current flowing through the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located on the shunt housing at the rear of the breaker. This allows applications to be customized by measuring and displaying percentage of current, watts or safe/danger zones. Agency Certifications UL Listed UL Standard 489A Circuit Breakers, Molded Case, (Guide DIVQ7, File E129899), UL Standard 489; Complies with the requirements of CSA Standard for Molded Case Circuit Breakers, CAN/CSA - C22.2 No. 5.1 - M TUV Certified EN60947-2 Low Voltage Switchgear and Control Gear under License No. R72031058 Electrical Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit Breaker Actual size Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A 14 www.carlingtech.com F-Series Circuit Breaker Electrical Mechanical Maximum Voltage..............125VDC Current Ratings ..................Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps available as parallel pole construction. Auxiliary Switch Rating.......SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts). Insulation Resistance .........Minimum: 100 Megohms at 500 VDC Dielectric Strength .............1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance ......Values from Line to Load Terminal based on Series Trip Circuit Breaker. Endurance..........................4000 ON-OFF operations with rated Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute. Trip Free.............................All F-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position. Trip Indication ....................The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip. Physical Number of Poles................1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole. Internal Circuit Config. ......Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch). Available Accessories ........Factory installed: DC Current Metering Shunt (25 mV @lr) Weight ...............................Varies depending on construction. Consult factory. Standard Colors .................Housing - Black; Actuator - Black or White with contrasting ON-OFF legend. Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock .................................Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration ............................Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance...........Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. 56 days @ +85°C, 85% RH. Salt Spray ...........................Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock ...................Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature .....-40° C to +85° C www.carlingtech.com 15 V-Series Contura Switches V-Series Contura Switches V-Series switches offer countless unique options including choices for ratings, colors, illuminations and symbols. These switches feature removable actuators in a choice of actuator styles and colors, and are available in single or double pole configurations. The V-Series switches can be illuminated with either square, oval and/or bar shaped lenses. Typical Vehicles Applications: Amphibious, Special Task, Armored, SWAT/Assault, Law Enforcement, Mobile Crime Lab, Security and Medical Vehicles. Contura II & III The Contura II & III actuators are constructed of thermoplastic polycarbonate and are offered with either a hard nylon overlay or a “soft-touch” elastomer overlay. These Contura models incorporate aesthetic designs on the top and bottom of the rocker featuring two rows of raised “bumps” on the Contura II and three “indented” lines on the Contura III. Contura V The symmetrically curved Contura V actuator provides the perfect complement to the Contura IV’s “Shape to create a Shape” design concept. With its flush style mounting bracket, Contura V can be mounted in between two Contura IV’s, by itself, or in groups. Contura X & XI The raised bracket/bezel on the Contura X & XI helps prevent inadvertent actuation of the rocker, as well as preventing debris from being trapped under the actuator. Both The Contura X concave rocker and the convex style Contura XI are available with a variety of lenses and legends. 16 www.carlingtech.com V-Series Contura Switches MAXIMUM DESIGN OPTIONS WITH MINIMUM INVENTORIES Panel redesign is a snap, requiring no tooling change, with our removable interchangeable actuators. A unique balance between aesthetics and functionality. SEALS OUT WATER, DUST AND DEBRIS Dual seal protection locks out elements. Certified to IP66/IP68 for front panel components. CLEAN CONNECTIONS Offered in both eight and ten terminal base options to accommodate most any circuit need. AMP & Packard compatible connectors available. WITHSTANDS EXTREME TEMPERATURES Roller pin mechanism eliminates need for lubricants, so it can withstand from -40°C to +85°C. MULTIPLE LIGHTING OPTIONS Incandescent lamps & LED lighting. Our LED illumination is offered in a wide array of light intensities, colors, as well as dual level, tri-color, and flashing options. OPTIONAL PANEL SEAL Helps prevent water/dust ingress behind panel. DIMENSIONAL SPECIFICATIONS: IN. [MM] CONTURA II & III STYLE CONTURA X & XI STYLE SHOWN WITH RAISED BRACKET AND TWO SQUARE LENSES 1.910[48.51] .350[8.89] .426[10.82] 1.506[38.25] 1.370[34.79] 8 TERMINAL BASE W/O BARRIERS www.carlingtech.com 10 TERMINAL BASE W/O BARRIERS 17 V-Series Contura Switches Electrical Agency Certifications Contact Rating...................0.4VA @ 24VDC (MAX) resistive 15 amps, 125VAC 10 amps, 250VAC 1/2 HP 125-250VAC 20 amps, 4-14VDC 15 amps, 15-28VDC 10A, 14VT 6A, 125VAC L Dielectric Strength .............1500 Volts RMS Insulation Resistance .........50 Megaohms Initial Contact Resistance...10 milliohms max. @ 4VDC Life .....................................50,000- 100,000 cycles circuit dependent Contacts.............................Silver alloy, silver tin-oxide, fine silver Terminals............................Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug, Wire Lead Mechanical Endurance..........................150,000 cycles minimum Physical Lighted...............................Incandescent - rated 10,000 hours Neon - rated 25,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24VDC) Seals...................................Internal Optional external gasket panel seal Base ...................................Polyester blend rated to 125°C with a UL flammability rating of 94V0. Contura II, III, IV, V, VI Actuator .............................Hard Surface: Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Soft Surface: Basic actuator structure molded of thermoplastic polycarbonate with an elastomer overlay. Contura X, XI, XII Actuator, VP .......................Nylon 66 Reinforced rated to 105°C Lens ...................................Polycarbonate rated at 100°C Actuator Travel (Angular Displacement) 2 position...........................18° 3 positions .........................9° from center Mounting Specifications .830[21.08] Panel Thickness Range # of gaskets Acceptable Panel Thickness 0 030 to .250 (.76mm to 4.76mm) 1 030 to .109 & .147 to .157 1.450[36.83] (.76 to 2.77mm & 3.73 to 3.98mm) Recommended: No gasket with panel thickness of .032, .062, .093, .125,.187 or .250 TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE 18 Environmental Environmental....................Sealed version: IP68, in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. This rating applies to front panel components of the actual switch only, and signifies protection against dust and the prolonged effects of immersion under pressure. The standard test for immersion under pressure requires submersion under one meter of water for 30 minutes. The V-Series switch has exceeded these parameters, having been actuated and illuminated during submersion. Corrosion ...........................Flowing Mixed Gas (FMG) Class III 3 year accelerated exposure per ASTM B-827, B-845 Silver and gold contacts Operating Temperature......-40°C to + 85°C Vibration 1...........................Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2...........................Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 No loss of circuit during test; <10µ seconds chatter. Shock...................................Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre and post test contact resistance. Salt Spray ............................Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Sealed version only. Dust.....................................Per Mil-Std 810C, Method 510.2 Air Velocity 300 ±200 Feet/Min, Test Duration 16 Hrs. Thermal Shock ....................Per Mil-Std 202F, Method 107F, Test Cond. A, -55°C to 85°C. Test criteria pre and post test contact resistance Moisture Resistance ............Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Ignition Protection ..............All Contura switches with sealed construction meet the requirements of UL1500/ISO8846 for ignition protection, in addition to conformance with EC directive 94/25/EC for marine products. www.carlingtech.com W-Series Fully Sealed Rocker Switches W-Series Fully Sealed Rocker Switches Carling Technologies set the standard for performance, reliability and aesthetics with the widely successful, often imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series traditional appearance features complete IP68 protection, even below the panel, where the critical connection is made from your wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Typical Vehicles Applications: Amphibious, Special Task, Armored, SWAT/Assault, Law Enforcement, Mobile Crime Lab, Security and Medical Vehicles. TRI-SEAL DESIGN Affords IP68 protection for the entire switch including teminals and connector. CONNECTOR WITH TWIN LOCKING TABS Provides sealed water tight connections as well as simple removal using only your hands. PROVEN SWITCH MECHANISM Butt-Action contacts are available in a wide variety of circuitry and platings to accommodate most any application. AN EASY RETROFIT W-Series fits industry standard mounting hole 1.450 x .830. www.carlingtech.com FUNCTIONALITY UNDER EXTREME CONDITIONS Roller pin mechanism is lubricant free, withstanding temperatures from -40°C to +85°C. 19 W-Series Fully Sealed Rocker Switches Electrical Environmental Contact Rating....................0.4VA @ 24VDC 10 amps, 3-24VDC Dielectric Strength .............1500 Volts RMS Insulation Resistance .........50 Megaohms Initial Contact Resistance...10 milliohms max. @ 4 VDC Life .....................................100,000 cycles Contacts.............................Silver tin-oxide, 88/12 Terminals............................Copper with silver or gold plating. Quick Connect terminations. Voltage...............................3-24 VDC Overcurrent........................15A for 50 cycles Environmental....................IP68, Fully sealed Corrosion/ Chemical Splash ................Flowing Mixed Gas (FMG) Class III 3 year accelerated exposure per ASTM B-827, B-845 Operating Temperature .....-40°C to +85°C, 22 cycles, 300 hours Vibration 1 .........................Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Vibration 2 .........................Resonance search 24-50 Hz 0.40 DA 50-2000 ±10 G’s peak Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 Handling/Drop...................One meter onto concrete floor Salt Spray ...........................Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Dust ...................................IP6X Thermal Shock ...................Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance Moisture Resistance/ Humidity ............................Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Mechanical Endurance..........................250,000 cycles minimum Physical Lighted...............................LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Seals...................................Neoprene Base ...................................Polyester blend rated to 125C with a UL flammability rating of 94V0. Actuator .............................Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Lens ...................................Polycarbonate rated at 100°C Function .............................2 & 3 Position Rocker Style Operation ..........................Maintained & Momentary Base ...................................PA 6/6 30GF (glass filled) Actuator .............................PA 6/6 13GF Bracket...............................PBT 10GF Connector..........................PBT 10GF, polarized Mounting Specifications Panel Thickness Range .032 to .125 For optimum panel fit, the following panel thicknesses are suggested: .032, .062, .093, .125 Actuator Travel (Angular Displacement) 24° full throw 1.000 [25.40] .830[21.08] 1.450[36.83] TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE 1.724 [43.78] 12° KEYING FEATURE 1.962 [49.83] SWITCH SHOWN WITH CONNECTOR INSTALLED .418 [10.62] 1.707 [43.36] 2.162 [54.91] 1.178 [29.93] .714 [18.14] 1.080 [27.43] .465 [11.81] .031 [.79] .110 [2.79] WCH CONNECTOR (190-31214-001) 1.200 [30.48] 1.664 [42.27] DIMENSIONAL SPECIFICATIONS: IN. [MM] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 1416 awg wire, specify Tyco/Amp P/N 927766-3. For 16-20 awg wire, specify Tyco/Amp P/N 927770-3. Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is revquired for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. 20 www.carlingtech.com L-Series Sealed Switches L-Series Sealed Switches Making the right connections has never been easier — with the L-Series Rocker Switch from Carling Technologies. Not only does this innovative switch offer total design flexibility, it has set new standards for both performance and reliability. It’s IP67 certified, and able to withstand temperatures from -40°C to +85°C. A 12 terminal switch base accommodates countless switch and lamp circuit combinations. Additional features include LED illuminated lenses or laser etched rockers, as well as hundreds of legend choices and several accessories. Typical Vehicles Applications: Amphibious, Special Task, Armored, SWAT/Assault, Law Enforcement, Mobile Crime Lab, Security and Medical Vehicles. ELIMINATES NEED FOR RETOOLING Neatly proportioned, our L-Series fits an industry standard mounting hole of 1.734” x .867” (44.0 mm x 22.0 mm). INTEGRATES EASILY INTO YOUR SYSTEM You can choose from a variety of termination options, including .250 TAB QC & .187 TAB QC. Optional connector allows for prewiring of wire harnesses. ENSURES GREATER SHOCK PROTECTION Welded lamp connection and one-piece internal, jumperless terminal withstand extreme shock and vibration. WITHSTANDS EXTREME TEMPERATURES Roller pin mechanism eliminates need for lubricants, so it can withstand from -40°C to +85°C. MAXIMIZES YOUR DESIGN FLEXIBILITY Twelve terminals offer you an extensive range of switch and lamp circuit options, including LED or incandescent illumination. www.carlingtech.com 21 L-Series Sealed Switches Electrical Environmental Contact Rating...................0.4VA @ 24VDC (MAX) resistive, 15 amps, 125VAC, 10 amps, 250VAC, 20 amps, 4-14VDC, 15 amps, 15-28VDC Dielectric Strength .............1250 Volts RMS between pole to pole, 3750 Volts RMS between live parts and accessible surfaces Insulation Resistance .........50 Megaohms Initial Contact Resistance...10 milliohms max. @ 4VDC Life ....................................100,000 cycles maintained, 50,000 cycles momentary at rated voltage and current Contacts.............................90/10 silver-nickel, silver tin-oxide, gold Terminals............................Brass or copper/silver plate 3/16” (4.76mm) & 1/4” (6.3mm) Quick Connect terminations standard. Environmental....................IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010. Corrosion Resistance .........Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure. Operating Temperature .....-40°C to + 85°C Vibration 1 .........................Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance. Vibration 2 .........................Resonance search 24-50 Hz 0.40 DA50-2000 ±10 G’s peak. Results Horizontal Axis 3-5 G’s max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 No loss of circuit during test; <10µ chatter. Shock .................................Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance. Salt Spray ..........................Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Thermal Shock ...................Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance. Moisture Resistance ..........Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance. Mechanical Endurance..........................250,000 cycles minimum Physical Lighted...............................Incandescent - rated 10,000 hours LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Seals...................................Rocker, base & bracket are sealed. Base ...................................Nylon 66 GF rated to 85°C with a flammability rating of 94V0. Rocker ................................Nylon 66 Reinforced, rated to 105°C (modular lens). Locking rocker, standard rocker & paddle. Laser etching with a polycarbonate actuator. Lock ...................................Acetal Lens ...................................Polycarbonate rated at 100°C. Bracket...............................Nylon Zytel Connector..........................Nylon 66 rated at 85°C. Polarized. Actuator Travel (Angular Displacement) 2 position...........................26° 3 positions .........................13° from center Mounting Specifications .867 [22.02] 1.734 [44.04] TEST CUT HOLE IN ACTUAL MATERIAL MOUNTING HOLE Panel Thickness Range Acceptable Panel Thickness .030 to .156 (.76mm to 3.96mm) Recommended: .030, .062, .093, .125 and .156 22 www.carlingtech.com L-Series Sealed Switches DIMENSIONAL SPECIFICATIONS: IN. [MM] L-SERIES L-SERIES SHOWN WITH LASER ETCHED ACTUATOR SHOWN WITH ROCKER GUARD 1.970 [50.04] 1.020 [25.91] .435 [10.16] .400 [10.16] 1.450 [36.83] .855 [21.72] L-SERIES L-SERIES SHOWN WITH LARGE LENS AND PADDLE ACTUATOR SHOWN WITH BAR LENS, LOCK AND CONNECTOR 1.970 [50.04] 1.020 [25.91] .453 [11.51] .400 [10.16] LC1-01 LC2-01 LC3-01 L-SERIES 12 4 3 2 1 10 12 4 3 2 1 10 2.380 [60.45] L-SERIES CONNECTOR HOLE PLUG BLACK .250 TAB CONNECTOR (PACKARD 630 SERIES) BLACK .187 TAB CONNECTOR (PACKARD 480 SERIES) 1.970 [50.04] BLACK .250 TAB CONNECTOR (AMP ONLY) LH1 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS LH2 HOLE PLUG WITH SERRATED WINGS 1.020 [25.91] .500 [12.70] .920 [23.37] 1.710 [43.43] www.carlingtech.com .790 [20.07] 1.325 [33.66] .300 [7.62] .855 [21.72] 23 1-Series Miniature/Sub-Miniature Switches 1-Series Miniature/ Sub-Miniature Switches Typical Equipment Applications: Communication, GPS Tracking, Radar, Mobile Medical, and Audio/Visual Equipment 24 Specifications Materials Electrical Life......................1S1-Series: 30,000 make & break cycles @ full load 1SS & 1SM-Series: 50,000 make & break cycles @ full load 1M1-Series: 50,000 make & break cycles @ full load 1MS-Series: 30,000 make & break cycles @ full load Contact Resistance ............1S-Series: 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 1M-Series: 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance .........1000 MΩ min. Dielectric Strength .............1500 Volts RMS @ sea level Operating Temperature .....-30ºC to +85ºC Index of Protection ............1SS & 1SM-Series: IP67 1MS-Series: IP67 Solder Heat Resistance......MIL-STD-202, Method 210 Actuator Travel...................25º Case ...................................all UL 94V-0 1S1-Series: Dially phthalate (DAP) 1SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 1SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 1M1-Series: Dially phthalate (DAP) (UL 94V-0) 1MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Rocker ................................1S1-Series: Nylon (UL 94V-0) 1SS & 1SM-Series: Nylon, black standard, internal o-ring sealed Rocker/Paddle ...................1M1-Series: Nylon (UL 94V-0) 1MS-Series: Nylon, black standard, internal o-ring sealed Bushing ..............................1S1-Series: Brass, nickel plated 1SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 1SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 1M1-Series: Brass, nickel plated 1MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL94V-0) Housing .............................1S1-Series: Stainless Steel 1M1-Series: Stainless Steel 1MS-Series: Spring Steel Bracket...............................1M1-Series: Stainless Steel 1MS-Series: Nylon (UL 94V-0) Actuator Pivot Retainer......1MS-Series: Stainless Steel Switch Support ..................Brass, tin plated Terminal Seal .....................Epoxy www.carlingtech.com 2-Series Miniature/Sub-Miniature Switches 2-Series Miniature/ Sub-Miniature Switches Typical Equipment Applications: Communication, GPS Tracking, Radar, Mobile Medical, and Audio/Visual Equipment Specifications Materials Electrical Life......................2S-Series: 30,000 make & break cycles @ full load 2M-Series: 50,000 make & break cycles @ full load Contact Resistance ............2S-Series: 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 2M-Series: 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance .........1000MΩ min. Dielectric Strength .............1500 Volts RMS @ sea level Operating Temperature .....-30ºC to +85ºC Index of Protection ............2SS & 2SM-Series: IP67 2MS-Series: IP67 Solder Heat Resistance......MIL-STD-202, Method 210 Actuator Travel...................25º Case ...................................all UL 94V-0 2S1-Series: Dially phthalate (DAP) 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 2SM-Series: Glass filled nylon 4/6,flame retardant, heat stabilized 2M1-Series: Dially phthalate (DAP) 2MS & 2M2-Series: Glass filled nylon 6/6, flame retardant, heat stabilized Toggle................................2S1-Series: Brass, chrome plated 2SS & 1SM-Series: Brass, chrome plated or nylon, internal o-ring sealed 2M1-Series: Brass, chrome plated 2MS & 2M2-Series: Brass, chrome plated or nylon, internal o-ring sealed Bushing ..............................2S1-Series: Brass, nickel plated 2SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 2SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized (UL 94V-0) 2M1-Series: Brass, nickel plated 2MS & 2M2-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Housing .............................Stainless Steel Switch Support ..................Brass, tin plated Terminal Seal .....................Epoxy www.carlingtech.com 25 3-Series Miniature/Sub-Miniature Switches 3-Series Miniature/Sub-Miniature Pushbutton Switches Typical Equipment Applications: Communication, GPS Tracking, Radar, Mobile Medical, and Audio/Visual Equipment 26 Specifications Materials Electrical Life......................50,000 make & break cycles @ full load Contact Resistance ............3SM & 3SS Series: 20 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 3MN & 3MA-Series: 10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts 3MS-Series: 50 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance .........1000 MΩ min. Dielectric Strength .............1500 Volts RMS @ sea level Operating Temperature .....-30ºC to +85ºC Index of Protection ............3SS & 3SM-Series: IP67 3MS-Series: IP68 Cap Installation Support ....3MS-Series: 10 lbs. max. Solder Heat Resistance......MIL-STD-202, Method 210 Actuator Travel...................25º Case ...................................UL 94V-0 3S1-Series: Dially phthalate (DAP) 3SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized 3SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 3MN & 3MA-Series: Dially phthalate (DAP) (UL 94V-0) 3MS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) Plunger ..............................3S1-Series: Thermoplastic polyester, black 3SS-Series: Thermoplastic polyester (UL 94V-0), with internal o-ring seal 3SM-Series: Glass filled nylon 4/6, flame retardant, heat stabilized 3MN-Series: Thermoplastic polyester, black 3MS & 3MA-Series: Glass filled nylon or glass filled polyester (UL 94V-0) Bushing ..............................3S1-Series: Brass, nickel plated 3SS-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 3SM-Series: Glass filled nylon 6/6, flame retardant, heat stabilized (UL 94V-0) 3MN-Series: Brass, nickel plated 3MA-Series: Zinc, nickel plated Housing .............................3SM & 3SS-Series: Stainless Steel 3MN & 3MA-Series: Stainless Steel Switch Support ..................3SM & 3SS-Series: Brass, tin plated 3MS-Series: Stainless Steel Terminal Seal .....................Epoxy www.carlingtech.com 4-Series Miniature Switches 4-Series Sub-Miniature & Miniature Slide Switches Typical Equipment Applications: Communication, GPS Tracking, Radar, Mobile Medical, and Audio/Visual Equipment Specifications Materials Electrical Life......................30,000 make & break cycles @ full load Contact Resistance ............10 mΩ max. initial @ 2-4 VDC 100mA for both silver & gold plated contacts Insulation Resistance .........1000 MΩ min. Dielectric Strength .............1500 Volts RMS @ sea level Operating Temperature .....-30ºC to +85ºC Solder Heat Resistance......MIL-STD-202, Method 210 Actuator Travel...................25º Case ...................................Dially phthalate (DAP) (UL 94V-0) Slide Handle ......................Nylon Housing .............................Stainless Steel Terminal Seal .....................Epoxy www.carlingtech.com 27 F-Series Single Pole Toggle Switches F-Series Single Pole Toggle Switches General purpose workhorses with options tailored to meet most any need. Ratings to 20A 277VAC, various actuator, bushing, termination, and circuit choices allow this versatile switch to easily integrate into a variety of different applications. The F-Series has a storied history in the Marine, Food Service, Generator, Industrial Control, and Office Automation markets and is appropriate for usage in low voltage DC applications as well. Typical Applications: Military/Special Forces Vehicle Controls, Auxiliary Lighting Compressors, General Purpose Control Needs. Dielectric Strength UL/CSA: 1000V - live to dead metal parts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .330[8.38] .437[11.09] .394[10.00] .250[6.35] .187[4.74] .187[4.74] KEYWAY .072[1.82] X .038[.965] DP SOLDER LUG .687[17.44] .055[1.40] DIA .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE .465[11.81] #6-32NC-2 THREAD .670[17.02] 6.000[152.40] .141[3.58] .370[9.39] .500[12.70] .286[7.26] .348[8.84] 1.134[28.80] .634[16.10] .500[12.70] DIA SCREW (ASSEMBLED) .062[1.57] .038[9.65] MOUNTING HOLE 28 WITH KEYWAY WIRE LEAD .500[12.70] DIA .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING www.carlingtech.com G-Series Toggle Switches G-Series Toggle Switches General purpose toggle switches with options tailored to meet almost any need. Features such as ratings to 20A 277VAC, international approvals, various actuators, bushing, termination, and circuit choices allow this toggle switch to be easily integrated into a variety of different applications. Typical Applications: Military/Special Forces Vehicle Controls, Auxiliary Lighting Compressors, General Purpose Control Needs. Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity VDE: 4000V - live to dead metal parts; 1250V opposite polarity & across open contacts Electrical Life 50,000 cycles- maintained 25,000 cycles- momentary Mechanical Life 100,000 cycles Operating Temperature 32°F to 185°F (0° to 85°C) .687[17.44] .075[1.91] DIA .125[3.18] DIA 15/32-32UNS-2A THREAD .330[8.38] .187[4.74] .465[11.81] .437[11.09] .394[10.00] .250[6.35] .187[4.74] SOLDER LUG .778[19.76] .055[1.40] DIA .250 TAB (Q.C.) .187 TAB (Q.C.) TERMINAL TYPE 1.308[33.22] .422[10.72] KEYWAY .072[1.82] X .038[.965] DP .778[19.76] .490[22.86] .075[1.905] .750[19.05] #6-32NC-2 THREAD .370[9.39] www.carlingtech.com .187[4.75] .500[12.70] .286[7.26] .350[8.89] SCREW (ASSEMBLED) .500[12.70] DIA .750[19.05] IEC APPROVED CONSTRUCTION .187[4.75] 6.000[152.40] .141[3.58] WIRE LEAD .062[1.57] .500[12.70] DIA .038[9.65] MOUNTING HOLE WITH KEYWAY PRINTED CIRCUIT .376[9.55] .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING 29 DK/EK-Series Heavy Duty Toggle Switches DK/EK-Series Heavy Duty Toggle Switches The switch that can handle your heavy duty requirements. Single or double pole with wire lead or screw terminations, and ratings to 20A 125V 10A 250V, the ac/dc DK/EK-Series is the most heavy duty toggle switch in the Carling line. Its sturdy metal construction and stiff actuation force will withstand the abuses of virtually any stringent application. The quick make/quick break contact mechanism is ideal for high voltage DC applications. The DK/EK-Series has long been a staple of the Industrial Motor control and General Purpose market segments. Typical Applications: General Purpose High Circuit, High Voltage AC/DC Controls, Motor Controllers Dielectric Strength UL/CSA: 1000V - live to dead metal parts & opposite polarity Electrical Life 25,000 cycles Mechanical Life 100,000 cycles Operating Temperature 0°F to 150°F (-17.8°C to +65.6°C) #6-32NC-2 THREAD 6.000[152.40] .465[11.81] KEYWAY .072[1.82] X .038[.965] .270[6.86] 15/32-32UNS-2A THREAD (TYP) .500[12.70] .687[17.44] .765[19.43] TERMINAL TYPE DK SERIES .836[21.23] 1.750[44.45] 1.764[44.80] KEYWAY .072[1.82] X .038[.965] .038[9.65] MOUNTING HOLE WITH KEYWAY .500[12.70] DIA .125[3.17] DIA WITH LOCKING RING EK SERIES .895[22.73] 30 .376[9.55] .062[1.57] .500[12.70] DIA .500[12.70] DIA .465[11.81] .687[17.44] 1.000[25.40] SCREW (ASSEMBLED) WIRE LEAD 2.093[53.16] www.carlingtech.com World-Wide Corporate Headquarters 60 Johnson Avenue Plainville, CT 06062 860/793-9281 Fax: 860/793-9231 E-mail: [email protected] www.carlingtech.com Europe/Middle East/Africa Carling Technologies Ltd. Devon, England Int + 44 (0)1392-364422 Fax: Int + 44 (0)1392-364477 E-mail: [email protected] Asia/Pacific Carling Technologies Asia-Pacific Ltd. Kowloon, Hong Kong Int + 852-2737-2277 Fax: Int + 852-2736-9332 E-mail: [email protected] Additional Carling Technologies Offices East Region Sales Office, CT [email protected] Midwest Region Sales Office, IL [email protected] West Region Sales Office, CA [email protected] GmbH, Germany [email protected] SARL, France, [email protected] Asia-Pacific Ltd., Shanghai, China [email protected] Asia-Pacific Ltd., Japan [email protected] Pune, India [email protected] Kaohsiung, Taiwan [email protected] ® Maretron, LLC 9014 N. 23rd Avenue Suite 10 Phoenix AZ 85021 Phone: (602) 861-1707 Fax: (602) 861-1777 [email protected] www.maretron.com