E-Series – General Specifications

E-Series – General Specifications
Ideally suited for higher amperage applications. Available with
front and back mounting, screw terminals, stud terminals and
heavy duty box wire connectors for solid wire or a pressure
plate connector for stranded wire. Power selector device available, consult factory.
The E-Series is UL Listed and CSA Certified for Branch Circuit
protection which does not require a fuse backup. It is also UL
Recognized and CSA Certified as a Supplementary Protector
and as a Manual Motor Controller.
1-6 poles, .1 - 100 amps, up to 600 VAC or 125 VDC, with
choice of time delays and actuator colors.
Agency Certifications
UL Recognized
UL Standard 1077
UL Standard 508
UL Standard 1500
UL Listed
UL Standard 489
Component Recognition Program as
Protectors, Supplementary (Guide
QVNU2, File E75596)
Component Recognition Program as
Manual Motor Controls (Guide
NLRV2, File E135367)
Protectors, Supplementary for
Marine Electrical & Fuel Systems
(Guide PEQZ2, File E75596) Ignition
Protection
Circuit Breakers, Molded Case
(Guide DIVQ, File E129899)
CSA Accepted
Component Supplementary
Protector (Class 3215 30, File
047848 0 000)
CSA Standard C22.2 No. 235
CSA Certified
Circuit Breaker Molded Case (Class
1432 01, File 093910), CSA
Standard C22.2 No. 5.1 - M
TUV Certified
EN60934 under License No.
R72031056
VDE Certified
EN60934, VDE 0642 under File No.
10537
Electrical
Table A: Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case Circuit
Breaker.
102
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E-Series – General Specifications
Electrical
Table B: Lists UL Recognized & CSA Accepted configurations & performance capabilities as a Component Supplementary
Protector.
Notes for Table B:
1
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum
and no more than 4 times full load amp rating and not to exceed 225 amps
Table C: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component
Supplementary Protector.
Notes for Table C:
1
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amp rating and not to exceed 225 amps.
Table D: Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for
Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft
Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
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103
E-Series – General Specifications
Electrical
Maximum Voltage
Current Ratings
Auxiliary Switch Rating
Insulation Resistance
Dielectric Strength
Resistance, Impedance
Mechanical
600VAC 50/60 Hz, 125VDC (See
Table A)
Standard current coils: 0.100, 0.250,
0.500, 1.00, 2.50, 5.00, 7.50, 10.0,
15.0, 20.0, 25.0, 30.0, 50.0, 60.0,
70.0 & 100 Amp.
SPDT; 10.1A 250VAC, 1.0A 65VDC;
0.5A 80VDC, 0.1A 125VAC (with
gold contacts).
Minimum of 100 Megohms at 500
VDC.
UL, CSA: 2200 V 50/60 Hz for one
minute between all electrically isolated terminals. E-Series Circuit
Breakers comply with the 8mm
spacing and 3750V 50/60 Hz dielectric requirements from hazardous
voltage to operator accessible surfaces, between adjacent poles and
from main circuits to auxiliary circuits per Publications EN 60950 and
VDE 0805.
Values from Line to Load Terminal based on Series Trip Circuit Breaker.
Endurance
Trip Free
Trip Indication
10,000 ON-OFF operations @ 6 per
minute; with rated Current and
Voltage.
All E-Series Circuit Breakers will trip
on overload, even when Handle is
forcibly held in the ON position.
The operating Handle moves positively to the OFF position when an
overload causes the breaker to trip.
Physical
Number of Poles
Mounting
Connectors, Box Type
Internal Circuit
Configuration
Weight
Standard Colors
1-6
A 3" minimum spacing must be provided between the circuit breaker
arc venting area on back
connected E-Series circuit breakers
and grounded obstructions. ESeries circuit breakers must be
mounted on a vertical surface.
Front connected E-Series circuit
breakers are supplied with box type
pressure connectors that accept
copper or aluminum conductors as
follows: 1/0-14 Copper, 1/0-12
Aluminum.
Series and Switch Only, (with or
without auxiliary switch). Shunt with
current coils.
Approximately 252 grams/pole
(Approximately 9 ounces/pole)
Housing-Black; Actuator - See
Ordering Scheme.
Environmental
Pulse Tolerance Curves
104
Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Vibration
Withstands 0.060" excursion from
10-55 Hz, and 10 Gs 55-500 Hz, at
rated current per Method 204C,
Test Condition A.
Moisture Resistance
Method 106D, i.e., ten 24-hour
cycles @ + 25°C to +65°C, 80-98%
RH.
Salt Spray
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five
cycles @ -55°C to +25°C to +85°C
to +25°C).
Operating Temperature
-40° C to +85° C
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E-Series Handle UL Recognized – Ordering Scheme
E A 2 – B 0 – 24 – 450 – 1 2 A – C B
1
Series
2
Actuator
3
Poles
6
Frequency
& Delay
5
Auxiliary
Switch
4
Circuit
7
Current Rating
1 SERIES
E
3
4
4 CIRCUIT 2
A3
Switch Only (No Coil)
B
Series Trip (Current)
C
Series Trip (Voltage)
D
Shunt Trip (Current)
5 AUXILIARY SWITCH 4
0
without Auxiliary Switch
2
S.P.D.T. 0.110 Q.C. Terminals
3
S.P.D.T. 0.139 Solder Lug
4
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
6 FREQUENCY & DELAY
033 DC 50/60Hz, Switch Only
105 DC Instantaneous
12
DC Short
14
DC Medium
16
DC Long
5
50/60Hz Instantaneous
20
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
30
DC, 50/60Hz Instantaneous
32
DC, 50/60Hz Short
Three
Four
5
6
Five
Six
E
F
G
Shunt Trip (Voltage)
Relay Trip (Current)
Relay Trip (Voltage)
6
7
S.P.D.T. 0.110 Q.C. Terminals
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
S.P.D.T. 0.187 Q.C. Terminals
S.P.D.T. 0.187 Q.C. Terminals
8
9
34
36
62
64
66
72
74
76
926
946
966
J48
48 AC, 40 AC
J65
65 AC, 55 AC
K20 120 AC, 65 AC
L40 240 AC, 130 AC
10
Mounting/
Barriers
11
Maximum
Application
Rating
12
Agency
Approval
Marking Color:
Dual
1
2
3
4
5
6
7
8
Black
White
White
White
White
Black
Black
Black
10 MOUNTING/BARRIERS
BACK CONNECTED (FRONT MOUNTED ONLY)
Mounting Inserts
A
6-32
B
ISO M3
FRONT CONNECTED (BACK MOUNTED ONLY) 14
Back Mounting Foot Type
Front Mounting Inserts (Optional Use)
C
Short
6-32
D
Short
ISO M3
E
Long
6-32
F
Long
ISO M3
614 14.000
615 15.000
616 16.000
617 17.000
618 18.000
620 20.000
622 22.000
624 24.000
625 25.000
630 30.000
635 35.000
640 40.000
650 50.000
660 60.000
670 70.000
680 80.000
690 90.000
810 100.000
811 110.000
812 120.000
9128 125.000
NOTES
1
VDE approval on 1-5 poles only. Standard multi-pole units identical poles except when
specifying auxiliary switch - (see Note 4). For mixed ratings, consult factory.
2
Switch Only & Series Trip construction available w/either front or back connected terminals.
Shunt construction available w/back connected terminals, (Terminal Codes 1 & 2) only.
Circuit Codes B,C & D are VDE approved.
3
Switch Only construction: 30 amps or less select Current Rating Code 630; 31-70 amps,
select Current Rating code 670; 71-100 amps, select Current Rating Code 810; 101-125
amps Select Current Rating Code 912. Switch Only is VDE approved only if tied to a protected pole.
4
Auxiliary Switch available on Switch Only and Series Trip units. On multi-pole units, only
one auxiliary switch is normally supplied mounted in the extreme right pole. Back mounted
units require special mounting provisions when auxiliary switch is specified. VDE approval
on Auxilary Switch Codes 0,2,3 & 4 only.
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9 ACTUATOR COLOR & LEGEND13
Actuator Color
Marking:
Color:
I-O
ON-OFF
White
A
B
Black
C
D
Red
F
G
Green
H
J
Blue
K
L
Yellow
M
N
Gray
P
Q
Orange
R
S
DC, 50/60Hz Medium
DC, 50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC, Short,Hi-Inrush
DC,Medium, Hi-Inrush
DC, Long, Hi-Inrush
DC, 50/60Hz Short, Hi-Inrush
DC, 50/60Hz Medium,
Hi-Inrush
DC, 50/60Hz Long, Hi-Inrush
7 CURRENT RATING (AMPERES) 7
020
0.020
235
0.350
430
3.000
025
0.025
240
0.400
435
3.500
030
0.030
245
0.450
440
4.000
035
0.035
250
0.500
445
4.500
040
0.040
255
0.550
450
5.000
045
0.045
260
0.600
455
5.500
050
0.050
265
0.650
460
6.000
055
0.055
270
0.700
465
6.500
7.000
060
0.060
275
0.750
470
475
7.500
065
0.065
280
0.800
480
8.000
070
0.070
285
0.850
485
8.500
075
0.075
290
0.900
490
9.000
080
0.080
295
0.950
495
9.500
085
0.085
410
1.000
610 10.000
090
0.090
512
1.250
710 10.500
090
0.095
415
1.500
611 11.000
210
0.100
517
1.750
711 11.500
215
0.150
420
2.000
612 12.000
220
0.200
522
2.250
712 12.500
225
0.250
425
2.500
613 13.000
230
0.300
527
2.750
OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS)5
A06
6 DC, 5 DC
A65 65 DC, 55 DC
A12 12 DC, 10 DC
B25 125 DC, 100 DC
A18 18 DC, 15 DC
J06
6 AC, 5 AC
A24 24 DC, 20 DC
J12
12 AC, 10 AC
A32 32 DC, 25 DC
J18
18 AC, 15 AC
A48 48 DC, 40 DC
J24
24 AC, 20 AC
9
Actuator
Color
8 TERMINAL12
BACK CONNECTED (FRONT MOUNTED ONLY)
MAX. RATING
10-32 Stud (All Terminals)
50 A
19
9
2
1/4-20 Stud (All Terminals)
100 A
9
M5 Stud (Line & Load)
50 A
A
M6 Stud (Line & Load)
100 A
B9
FRONT CONNECTED (BACK MOUNTED ONLY)
MAX. RATING
Box Wire Connector (Line & Load)
100 A
310
11
Box Wire Connector w/ Pressure Plate (Line & Load)
100 A
C
4
10-32 Screw (Line & Load)
50 A
D
M5 Screw (Line & Load)
50 A
5
10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
E
M5 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
10
10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load)
100 A
6
11
10-32 “Bus-Type” Screw (Line), Box Wire Connector
F
w/ Pressure Plate (Load)
100 A
7
1/4-20 Screw (Line & Load)
100 A
G
M6 Screw (Line & Load)
100 A
8
1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load)
100 A
H
M6 “Bus-Type” Screw (Line), M6 Screw (Load)
100 A
10
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load)
100 A
9
11
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector
J
w/ Pressure Plate (Load)
100 A
2 ACTUATOR
Handle
A
Handle, one per pole
3 POLES 1
1
One
2
Two
8
Terminal
11 MAXIMUM APPLICATION RATING15
A
65 VDC, 120 A
B
125 VDC, 120 A
C
120/240 VAC, 100 A
D
240 VAC, 100 A
16
277/480 VAC, 100 A
E
F
277 VAC, 100 A
G16
H16
J16
L16
T
W16
600 VAC, 100 A
480 VAC, 100 A
415 VAC, 100 A
160 VDC, 100 A
125 VDC/240 VAC, 100 A
125 VDC/415 VAC, 100 A
12 AGENCY APPROVAL
B
UL 1077 / UL508 Recognized & CSA Accepted
D
UL 1077 Recognized, CSA Accepted, & VDE Certified
5
6
7
8
9
10
11
12
13
14
15
16
Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay
Codes 10 & 20. Series Trip construction with a voltage coil s VDE approved only if tied to a
protected pole.
Frequency & Delay Codes 92,94 & 96 are not VDE Certified.
Current Coil Ratings 0.100 - 100 ams are VDE Certified.
125 A rating (Code 912) available as a Switch Only (Circuit Code A), rated 125 VDC (Code B).
An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32
(Terminal Code 1). 1/4-20 (Code 2), M5 (Code A), and M6 (Code B) terminals per UL
requirement.
Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG.
aluminum wire.
Box Wire Connector with Pressure Plate for stranded wire, consult factory for details.
Terminal Codes A,B,D,E,G & H are not VDE Certified.
VDE approvals require Dual (I-O, ON-OFF) or I-O markings on all handles.
Back Mounted breakers can also be front mounted by utilizing the proper front panel
mounting inserts normally supplied. However, terminal connections must be made prior to
mounting.
Application ratings B,D,J,T & W are available with VDE.
415, 480 & 600 VAC ratings require 3 or 4 pole break 3Ø and 2 pole break 1Ø.
105
E-Series Handle UL Listed – Ordering Scheme
E A 2 – B 0 – 24 450 – 1 2 A – C C
1
Series
2
Actuator
3
Poles
4
Circuit
5
Auxiliary
Switch
6
Frequency
& Delay
1 SERIES
E
2 ACTUATOR
Handle
A
Handle, one per pole
3 POLES 1
1
One
2
Two
3
4
4 CIRCUIT 2
B
Series Trip (Current)
5 AUXILIARY SWITCH 4
0
without Auxiliary Switch
2
S.P.D.T. 0.110 Q.C. Terminals
3
S.P.D.T. 0.139 Solder Lug
4
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
6 FREQUENCY & DELAY
105 DC Instantaneous
12
DC Short
14
DC Medium
16
DC Long
5
50/60Hz Instantaneous
20
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
32
DC, 50/60Hz Short
34
DC, 50/60Hz Medium
36
DC, 50/60Hz Long
Three
Four
5
6
C3
Series Trip (Voltage)
6
7
S.P.D.T. 0.110 Q.C. Terminals
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
S.P.D.T. 0.187 Q.C. Terminals
S.P.D.T. 0.187 Q.C. Terminals
8
9
62
64
66
72
74
76
926
946
966
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC, Short,Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
DC, 50/60Hz Short, Hi-Inrush
DC, 50/60Hz Medium,
Hi-Inrush
DC, 50/60Hz Long, Hi-Inrush
7 CURRENT RATING (AMPERES)7
020
0.020
235
0.350
430
3.000
025
0.025
240
0.400
435
3.500
030
0.030
245
0.450
440
4.000
035
0.035
250
0.500
445
4.500
040
0.040
255
0.550
450
5.000
045
0.045
260
0.600
455
5.500
050
0.050
265
0.650
460
6.000
055
0.055
270
0.700
465
6.500
7.000
060
0.060
275
0.750
470
475
7.500
065
0.065
280
0.800
480
8.000
070
0.070
285
0.850
485
8.500
075
0.075
290
0.900
490
9.000
080
0.080
295
0.950
495
9.500
085
0.085
410
1.000
610 10.000
090
0.090
512
1.250
710 10.500
090
0.095
415
1.500
611 11.000
210
0.100
517
1.750
711 11.500
215
0.150
420
2.000
612 12.000
220
0.200
522
2.250
712 12.500
225
0.250
425
2.500
613 13.000
230
0.300
527
2.750
OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS)5
A06
6 DC, 5 DC
A65 65 DC, 55 DC
A12 12 DC, 10 DC
B25 125 DC, 100 DC
A18 18 DC, 15 DC
J06
6 AC, 5 AC
A24 24 DC, 20 DC
J12
12 AC, 10 AC
A32 32 DC, 25 DC
J18
18 AC, 15 AC
A48 48 DC, 40 DC
J24
24 AC, 20 AC
106
Five
Six
614 14.000
615 15.000
616 16.000
617 17.000
618 18.000
620 20.000
622 22.000
624 24.000
625 25.000
630 30.000
635 35.000
640 40.000
650 50.000
660 60.000
670 70.000
680 80.000
690 90.000
810 100.000
912 125.000
J48
48 AC, 40 AC
J65
65 AC, 55 AC
K20 120 AC, 65 AC
L40 240 AC, 130 AC
7
Current Rating
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
11
Maximum
Application
Rating
12
Agency
Approval
8 TERMINAL7
BACK CONNECTED (FRONT MOUNTED ONLY)
MAX. RATING
10-32 Stud (All Terminals)
50 A
18
1/4-20 Stud (All Terminals)
100 A
28
FRONT CONNECTED (BACK MOUNTED ONLY)
MAX. RATING
Box Wire Connector (Line & Load)
100 A
39
100 A
C10 Box Wire Connector w/ Pressure Plate (Line & Load)
4
10-32 Screw (Line & Load)
50 A
5
10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load)
100 A
69
F10
10-32 “Bus-Type” Screw (Line), Box Wire Connector
w/ Pressure Plate (Load)
100 A
7
1/4-20 Screw (Line & Load)
100 A
8
1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load)
100 A
99
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load)
100 A
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector
J10
w/ Pressure Plate (Load)
100 A
9 ACTUATOR COLOR & LEGEND12
Actuator Color :
Marking:
Color:
ON-OFF
Dual
White
B
1
Black
D
2
Red
G
3
Green
J
4
Blue
L
5
Yellow
N
6
Gray
Q
7
Orange
S
8
Marking Color:
Black
White
White
White
White
Black
Black
Black
10 MOUNTING/BARRIERS
BACK CONNECTED (FRONT MOUNTED ONLY)
Mounting Inserts
A
6-32
B
ISO M3
FRONT CONNECTED (BACK MOUNTED ONLY) 11
Back Mounting Foot Type
Front Mounting Inserts (Optional Use)
C
Short
6-32
D
Short
ISO M3
E
Long
6-32
F
Long
ISO M3
11 MAXIMUM APPLICATION RATING
B
125 VDC, 100A
C13 120/240 VAC, 100A
D
240 VAC, 100A
12 AGENCY APPROVAL
C
UL 489 Listed & CSA Certified
F
UL 489 Listed, CSA Certified, & VDE Certified
NOTES
1
Standard multi-pole units identical poles except when specifying auxiliary switch - (see
Note 4). For mixed ratings, consult factory. VDE Certification on 1-5 poles only.
2
Series Trip construction available w/either front or back connected terminals.
3
Series Trip construction with a voltage coil is not available as a single pole unit and must
be tied to a protected pole.
4
On multi-pole units, only one auxiliary switch is normally supplied mounted in the extreme
right pole per Figure A. Back mounted units require special mounting provisions when auxiliary switch is specified. VDE Certification on auxilary switch codes 0, 2, 3 & 4 only.
5
Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay
Codes 10 & 20.
6
Frequency & Delay Codes 92, 94 & 96 are not VDE Certified.
7
Current Ratings under 0.100 amps are not VDE Certified .
8
An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32 Stud
(Terminal Code 1) or 1/4-20 Stud (Code 2) terminals per UL requirement.
9
Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG.
aluminum wire.
10
Box Wire Connector with Pressure Plate for stranded wire, consult factory for details.
11
Back Mounted breakers can also be front mounted by utilizing the proper front panel
mounting inserts normally supplied. However, terminal connections must be made prior to
mounting.
12
VDE Certification requires dual (I-O , ON-OFF) markings on all handles.
13
Not available with VDE Certification.
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E-Series Handle & Rocker – Circuit & Terminal Diagrams
Notes:
1
All dimensions are in inches [millimeters].
2
Tolerance ±.020 [.51] unless otherwise specified.
3
0-50 amps: 10-32 & M5 Studs .625±.062/15.88±1.574 long.
51-120 amps: 1/4-20 & M6 Studs .750±.062/19.05±1.574 long.
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107
E-Series Handle (Back Connected) – Form & Fit Drawings
Notes:
1
1/4 -20 stud terminal in Series Trip circuit configuration shown.
2
A 3” min spacing must be provided between the circuit breaker arc venting area of back connected E-Series circuit breaker and grounded obstructions.
3
All dimensions are in inches [millimeters].
4
Tolerance ±.020 [.51] unless otherwise specified.
5
Circuit breakers must be mounted on vertical surface.
108
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E-Series Handle (Front Connected) – Form & Fit Drawings
Notes:
1
All dimensions are in inches [millimeters].
2
Tolerance ±.020 [.51] unless otherwise specified.
3
Box wire connector terminal in Series Trip circuit configuration shown.
4
Circuit breakers must be mounted on vertical surface.
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109