D-Series Circuit Breaker Datasheet [pdf]

D-Series
D-Series
CIRCUIT BREAKER
Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical
Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready,
touch-proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as “Dead Front”
construction characteristics.
Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the
TRIPPED/OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry
standard panel cutouts.
Product Highlights:
Typical Applications:
ŠŠ Industrial Controls
0.02 - 50 Amps
ŠŠ 480 VAC or 65 VDC
ŠŠ Renewable Energy
ŠŠ 1-4 poles (Handle)
ŠŠ 1-3 poles (Rocker)
ŠŠ Choice of Time Delays
ŠŠ DIN rail mounting
ŠŠ Precise temperature independent operation
ŠŠ Wiping contacts – mechanical linkage with two-step
ŠŠ Finger safe terminals
ŠŠ Common trip linkage between poles
ensures that an overload in one pole will trip all
adjacent poles
ŠŠ
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Email: [email protected]
Application Support: [email protected]
Phone: 860.793.9281 Fax: 860.793.9231
www.carlingtech.com
2 | D-Series Circuit Breaker - General Specifications
Electrical
Maximum Voltage
Standard Current Coils Standard Voltage Coils
Insulation Resistance
Dielectric Strength
Resistance, Impedance
AC, 480 wye/277 VAC
(See Table A), 50/60 Hz, 65VDC
0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other ratings available - consult factory.
DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme.
Minimum of 100 Megohms at 500 VDC.
UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. D-Series circuit
breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per Publications EN 60950 and VDE 0805.
Values from Line to Load Terminal - based on Series Trip Circuit Breaker
Mechanical
Endurance
Trip Free
Trip Indication
Physical
Number of Poles
Internal Circuit Config. Weight
Standard Colors
Mounting
10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage.
All D-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position.
The operating actuator moves positively to the OFF position when an overload causes the breaker to trip.
Rocker Type: 1-3; Handle Type:
1-4
Switch Only and Series Trip with current or voltage trip coils.
Approximately 128 grams/pole (Approximately 4.57 ounces/pole)
Housing - Black; Actuator - See Ordering Scheme.
Mounts on a standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002).
Environmental
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
CURRENT
TOLERANCE
(AMPS)
(%)
0.10 - 5.0
5.1 - 20.0
15
25
20.1 - 50.0
35
Pulse Tolerance Curves
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Vibration
Moisture Resistance
Salt Spray
Thermal Shock
Operating Temperature
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current.
Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-
98% RH.
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
-40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
D-Series Circuit Breaker - General Specifications | 3
Electrical Tables
Table A: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a
Component Supplementary Protector.
Notes:
1 DC and 1 Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking.
2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full
load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings.
3 UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected
circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2
Agency Certifications
UL Recognized
UL Standard 1077
UL Listed
UL Standard 508
Component Recognition Program
as Protectors, Supplementary
(Guide QVNU2, File E75596)
Switches, Industrial Control
(Guide NRNT2, File E148683)
CSA Accepted
VDE Certified
Component Supplementary
Protector under Class 3215 30,
File 047848 0 000
CSA Standard C22.2 No. 235
EN60934, VDE 0642 under File
No. 10537
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
4 | D-Series Circuit Breaker - Handle & Rocker – Ordering Scheme
D A 3
1
Series
2
Actuator
3
Poles
B0
4
Circuit
10
5
Frequency
& Delay
450
6
Current Rating
1 2 1
7
Terminal
C
9
Mounting/
Voltage
8
Actuator
Color
10
Agency
Approval
7 CURRENT RATING (AMPERES) 9
1 SERIES
D
CODEAMPERES
2 ACTUATOR 1
Handle 2
A Handle, one per pole
B Handle, one per multipole unit
Visi-Rocker 3
C Indicate ON, vertical legend
D Indicate ON, horizontal legend
E Indicate ON, no legend (VDE approval not available with no legend)
F
Indicate OFF, vertical legend
G Indicate OFF, horizontal legend
H Indicate OFF, no legend (VDE approval not available with no legend)
Single Color Rocker 3
J
Vertical legend
K Horizontal legend
L
No legend (VDE approval not available with no legend)
0200.020
0250.025
0300.030
0500.050
0750.075
0800.080
0850.085
2100.100
2150.150
2200.200
2250.250
2300.300
2350.350
2400.400
2450.450
2500.500
2550.550
2600.600
2650.650
2700.700
2750.750
2800.800
2850.850
4101.000
5121.250
4131.300
4141.400
4151.500
5171.750
4202.000
5222.250
4252.500
5272.750
4303.000
5323.250
4353.500
4363.600
4404.000
4454.500
5474.750
4505.000
4555.500
4606.000
4656.500
4707.000
5727.250
4757.500
4808.000
4858.500
4909.000
4959.500
61010.000
71010.500
61111.000
71111.500
61212.000
71212.500
61313.000
61414.000
61515.000
61616.000
61717.000
61818.000
61919.000
62020.000
62121.000
62222.000
62323.000
62424.000
62525.000
62626.000
62727.000
62828.000
62929.000
63030.000
63232.000
63535.000
64040.000
64545.000
65050.000
OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7
CODEAMPERES
A06
A12
A18
A24
A32
6 DC, 5 DC
12 DC, 10 DC
18 DC, 15 DC
24 DC, 20 DC
32 DC, 25 DC
A48
A65
J06
J12
J18
48 DC, 40 DC
65 DC, 55 DC
6 AC, 5 AC
12 AC, 10 AC
18 AC, 15 AC
J24
J48
K20
L40
24 AC, 20 AC
48 AC, 40 AC
120 AC, 65 AC
240 AC, 130 AC
7 TERMINAL
1
#10 Screw & Pressure Plate for Direct Wire Connection
2
#10 Screw without Pressure Plate
3 POLES
1One
2Two
3Three
4Four
4 CIRCUIT
A0 Switch Only (No Coil) 4
B0 Series Trip (Current)
C0 Series Trip (Voltage)
5 FREQUENCY & DELAY
03 DC 50/60Hz, Switch Only
10 5 DC Instantaneous
11 DC Ultra Short
12 DC Short
14 DC Medium
16 DC Long
20 5 50/60Hz Instantaneous
21 50/60Hz Ultra Short
22 50/60Hz Short
24 50/60Hz Medium
26 50/60Hz Long
32 DC, 50/60Hz Short
34 DC, 50/60Hz Medium
36 DC, 50/60Hz Long
42 6 50/60Hz Short, Hi-Inrush
44 6 50/60Hz Medium, Hi-Inrush
46 6 50/60Hz Long, Hi-Inrush
52 6 DC, Short, Hi-Inrush
54 6 DC, Medium, Hi-Inrush
56 6 DC, Long, Hi-Inrush
Notes:
1 Handle breakers available up to four poles. Rocker breakers available up to three poles.
2 Actuator Code:
A: Multi-pole units factory assembled with common handle tie.
B: Handle location as viewed from front of breaker:
2 pole - left pole
3 pole - center pole
4 pole - two handles at center poles
3 Multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. Two pole - left pole. Three pole - center pole
4 ≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650.
5 Voltage coil only available with delay codes 10 & 20.
6 Available to 50A max with circuit code BO only.
7 Color shown is visi and legend with remainder of rocker black.
8 ≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max.
9 VDE Approval requires Dual (I-O, ON-OFF) or I-O markings
8 ACTUATOR COLOR & LEGEND
Actuator or
Visi-Color Marking:
Marking Color:
Single Color Color
I-O ON-OFF Dual Rocker/Handle
White
AB
1Black
Black
CD
2White
Red
FG
3White
Green HJ
4White
Blue
KL
5White
Yellow
MN
6Black
Gray
PQ
7Black
Orange
RS
8Black
9 MOUNTING / VOLTAGE
MOUNTING STYLE
Threaded Insert
1
6-32 x 0.195 inches
8
C 6-32 X 0.195 inches
2
ISO M3 x 5mm D 8 ISO M3 x 5mm Visi-Rocker
(Actuator Black) 7
White
N/A
Red
Green
Blue
Yellow
Gray
Orange
VOLTAGE
< 300
≥ 300 < 300
≥ 300
10 AGENCY APPROVAL
C
UL Recognized & CSA Accepted
D 9
VDE Certified, UL Recognized & CSA Accepted
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
D-Series Circuit Breaker - Circuit & Terminal Diagram | 5
Circuit & Terminal Diagrams: in. [mm]
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
6 | D-Series Circuit Breaker - Rocker – Dimensional Specifications
Dimensional Specifications: in. [mm]
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON.
4 For pole orientation with horizontal legend, rotate front view clockwise 90°.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
D-Series Circuit Breaker - Handle - Dimensional Specifications | 7
Dimensional Specifications: in. [mm]
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.010 [.25] unless otherwise specified.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
8 | Notes
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
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About Carling
Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches
and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power
distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide,
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! To learn more about Carling please visit
www.carlingtech.com/company-profile.
To view all of Carling’s environmental, quality, health & safety certifications please visit
www.carlingtech.com/environmental-certifications
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Phone: 860.793.9281 Fax: 860.793.9231
Email: [email protected]
Northern Region Sales Office: [email protected]
Southeast Region Sales Office: [email protected]
Midwest Region Sales Office: [email protected]
West Region Sales Office: [email protected]
Latin America Sales Office: [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China: [email protected]
Shanghai, China: [email protected]
Pune, India: [email protected]
Kaohsiung, Taiwan: [email protected]
Yokohama, Japan: [email protected]
Europe | Middle East | Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477
Email: [email protected]
Germany: [email protected]
France: [email protected]
www.carlingtech.com
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