PC-Series Ground Fault Circuit Protection

PC-Series
Ground Fault Circuit Protection
PC-Series General Specifications
Overload, short circuit,
& ground fault
protection in a user
friendly package!n a
The PC-Series is suitable for:
•
•
•
The PC-Series, AC Residual Current Circuit Breaker with
Overcurrent Protection (RCBO), combines the ground fault
protection of a GFCI with the familiar overcurrent tripping
characteristics of a normal circuit breaker.
The PC-series utilizes the hydraulic magnetic principle which
provides precise operation and performance even when
exposed to extremely hot and/or cold application
environments.
Agency Certifications
UL Listed
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 1077
Supplementary Protectors
UL Standard 943
Class A Ground Fault Circuit
Interruptors
UL Standard 1053
Ground Fault Sensing and
Relaying Equipment
UL Standard 1500
(pending)
Ignition Protection
Product Bulletin #135
May 2010
For Additional Information:
Phone:
Fax:
email:
web:
mail:
1
(860) 793-9281
(860) 793-9231
[email protected]
www.carlingtech.com
Carling Technolgies Inc.
60 Johnson Ave
Plainville, CT 06062
AC branch ground fault protection - a single circuit
solution
AC main ground fault protection for a boat’s entire AC
electrical system
Portable generator ground fault protection
Key Benefits of the PC-Series:
•
•
•
•
•
Increases safety around boats and marinas
Protects against electrical shock hazards in areas near
water
Protects against defects in the wires & conductors
Reduces fire and shock hazards from defects in
permanently installed appliances such as water heaters,
battery chargers, lighting fixtures, etc.
Detects low level ground faults, which do not trip ordinary
circuit breakers, that can lead to fires and shock hazards
for boating occupants
Innovative Features:
These precision mechanisms are temperature stable and are
not adversely affected by temperature changes in their
operating environment. As such, derating considerations due
to temperature variations are not normally required, and
heat-induced nuisance tripping is avoided.
•
Overload, short circuit and ground fault protection in a
single package
•
Handle style actuators and rocker style “acuguard”
•
Wiping Contacts - Mechanical linkage with two-step
actuation – cleans contacts, provides high, positive
contact pressure & longer contact life
•
A trip-free mechanism, a safety feature, makes it
impossible to manually hold the contacts closed during
overload or fault conditions.
•
A common trip linkage between all poles, another safety
feature, ensures that an overload in one pole will trip all
adjacent poles.
•
Front panel mounting
•
Integral push-to-test button
•
Two integrated LED indicators distinguish if a breaker is
closed with Line Voltage present, or has opened due to
leakage current, or has opened due to over current, or
is closed with no Line Voltage present.
•
Optional Hot/Neutral reversal detection and protection
www.carlingtech.com
PC-Series General Specifications
Current Rating
Electrical
1 - 50 Amps maximum
Physical
Voltage Rating
120VAC, 120/240VAC
Leakage Current Trip Level
30mA & 6mA
Leakage Current Trip Time
For 30mA leakage trip:
≤ 22.2mA, shall not trip
30mA, shall trip within .10 seconds
The above complies with UL-1053
& ABYC E11. For 6mA leakage
trip: ≤25ms
The above complies with UL-943.
Operating Frequency
50/60 Hz for 30mA leakage trip
60 Hz for 6mA leakage trip
Interrupt Capacity
5,000 Amps
Number of Poles
(Breakers only)
1-pole (1 Circuit Breaker + 1
GFCISensor Module), 120V
2-pole (2 Circuit Breakers + 1 GFCI
Sensor Module), 120/240V or 120V
with Neutral Break.
3-pole 120/240V with Neutral Break
(Sensor module has 2 pole width)
Termination
Circuit Breaker Line Side: #10-32,
threaded stud.
GFCI Sensor Module Load Side:
#10-32 threaded stud. Neutral pigtail.
Mounting
Front Panel, #6-32 and M3 threaded
inserts.
Actuator
Handle, Flat Rocker, Curved Rocker
(with or without rocker guard),
Push-to-Reset Rocker.
1000
Environmental
Impedence
100
Designed and tested in accordance with requirements of
specification MIL-PRF- 55629 and MIL-STD-202G as follows:
10
O
H
M
S
1
0.1
Shock
Withstands 100 G, 6ms, sawtooth at
rated current per Method 213, Test
Condition "I".
Vibration
Withstands 0.06" excursion from 1055 Hz, and 10 G 55-500 Hz, at rated
current per Method 204C, Test
Condition A. Instantaneous and
ultrashort curves tested at 90% of
rated current.
Moisture Resistance/
Humidity
93% RH at 30°C for 168 Hours.
Corrosion
UL-943-6.21, 3 weeks
Humidity: 30±2°C, 70±2% relative
humidity
Mixed Flowing Gases:
100 ppb H2S
20 ppb CI2
200±50 ppb NO2
Operating Temperature
Mechanical
-35°C to +66°C
Endurance
10,000 ON-OFF operations @ 6 per
minute; with rated Current and
Voltage.
Trips on short circuit, overload or
leakage to ground, even when
actuator is forcibly held in the “On”
position
0.01
20.1 - 50.0
Innovative Features
Indicator
0.001
0.01
AMPERE RATING
0.1
1
10
100
Two integrated LEDs, Red &
Green
•Green LED On, Red LED Off
Line Voltage is present, the
breaker is closed, and the device
is protecting the circuits against
over current and leakage current.
•Green LED Off, Red LED On
The device has detected leakage
current and has opened the cicuit
breaker.
•Green LED Flashing, Red LED Off
The circuit breaker has opened
due to over current or has been
turned off manually
•Green LED Off, Red LED Off
Line Voltage is not present
•Green LED Flashing, Red LED
Off, Amber LED ON
Indicates Hot & Neutral are
reversed and the circuit breaker is
open
Grounded Neutral Protection
When neutral is grounded on load
side of circuit
Test Button
Located on Ground Fault Module
www.carlingtech.com
Trip Free
2
PC-Series – Ordering Scheme
PC B – B A – 24 – 620 – 1 B A – A 10
1
Series
1 SERIES
PC
2
System
Voltage/Poles
3
Circuit
4
Actuator
5
Frequency
& Delay
2 SYSTEM VOLTAGE / POLES
A
120 VAC single phase, one pole
B
120/240 VAC single phase, two pole
C
120/240 VAC single phase with switched neutral, three pole
D
120 VAC single phase with switched neutral, two pole
E
120 VAC single phase with reversed polarity indicator, two pole
F
120/240 VAC single phase with reversed polarity indicator, three pole
3 CIRCUIT
B
Series Trip (Current)
4 ACTUATOR
Handle
A
one per pole
B
one per multipole unit
Two Color Curved Visi-Rocker
C
Indicate ON,
vertical legend
D
Indicate ON,
horizontal legend
F
Indicate OFF,
vertical legend
G
Indicate OFF,
horizontal legend
Single Color Curved Rocker
J
Vertical legend
K
Horizontal legend
Two Color Curved Visi-Rocker
Push-to-Reset
N
Vertical legend
O
Horizontal legend
Single Color Curved Rocker
Push-to-Reset
R
Vertical legend
U
Horizontal legend
Two Color Flat Visi-Rocker
1
Indicate OFF,
vertical legend
2
Indicate OFF,
horizontal legend
Single Color Flat Rocker
3
Vertical legend
4
Horizontal legend
Two Color Flat Visi-Rocker
Push-to-Reset
5
Indicate OFF,
vertical legend
6
Indicate OFF,
horizontal legend
Single Color Flat Rocker
Push-to-Reset
7
Vertical legend
8
Horizontal legend
5 FREQUENCY & DELAY
20
50/60Hz Instantaneous
21
50/60Hz Ultra Short
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
Notes:
1
This device meets the requirements of ABCY E11.
2
6mA per UL943, available with agency approval code 10.
3
30mA per UL1053, available with agency approval codes 11 & 12.
4
AIC Rating at 120 VAC 3kA, at 120/240 VAC 5kA
3
6
Current Rating
7
Terminal
8
Actuator
Color
6 CURRENT RATING (AMPERES)
285
0.850
210
0.100
290
0.900
215
0.150
295
0.950
220
0.200
410
1.000
225
0.250
512
1.250
230
0.300
415
1.500
235
0.350
517
1.750
240
0.400
420
2.000
245
0.450
522
2.250
250
0.500
425
2.500
255
0.550
527
2.750
260
0.600
430
3.000
265
0.650
435
3.500
270
0.700
440
4.000
275
0.750
445
4.500
280
0.800
7 TERMINAL
1
Stud, 10-32 threaded
8 ACTUATOR COLOR & LEGEND
I-O
ON-OFF Dual
White A
B
1
Black C
D
2
Red
F
G
3
Green H
J
4
Blue
K
L
5
Yellow M
N
6
Gray
P
Q
7
Orange R
S
8
9
Mounting/
Barriers
450
455
460
465
470
475
480
485
490
495
610
710
611
711
612
10
Trip Level
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
712
613
614
615
616
617
618
620
622
624
625
630
635
640
650
11
Agency
Approval
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
Legend Color
Black
White
White
White
White
Black
Black
Black
9 MOUNTING/BARRIERS
MOUNTING STYLE
BARRIERS
Handle or Standard Rocker Bezel
Threaded Insert, 2 per pole
A
6-32 X 0.195 inches
yes
B
ISO M3 x 5mm
yes
Rockerguard Bezel
Threaded Insert, 2 per pole
C
6-32 X 0.195 inches
yes
D
ISO M3 x 5mm
yes
Standard Bezel with Recessed Off-Side Flat Rocker
Threaded Insert, 2 per pole
E
6-32 X 0.195 inches
yes
F
ISO M3 x 5mm
yes
Push-to-Reset Bezel
Threaded Insert, 2 per pole
G
6-32 X 0.195 inches
yes
H
ISO M3 x 5mm
yes
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT
A
6 mA (Class A GFCI)2
E
30 mA (ELCB)1,3
11 AGENCY APPROVAL
AA W/O Approvals
10
UL 9432
11
UL 10531,3
12
UL 1053 & UL 15001,3,4
www.carlingtech.com
PC-Series Wiring Diagrams
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
HANDLE / INDICATE ON
ROCKER ACTUATOR
TERMINAL
LOCATIONS
PCA
120 VAC
VERSION
PCB
120/240 VAC
VERSION
3.015
[76.58]
MAX.
PCC
120/240 VAC
VERSION
W/ NEUTRAL BREAK
3.775
[95.88]
MAX.
PCD
120 VAC
VERSION
W/NEUTRAL BREAK
www.carlingtech.com
4
PC-Series Wiring Diagrams & Panel Cut Out
DRAWING FILE NO.
CLA-8112
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
TERMINAL
LOCATIONS
HANDLE / INDICATE ON
ROCKER ACTUATOR
REVISIO
REV
DESCRIPTION
X
X
PCE
120 VAC VERSION
W/ REVERSE POLARITY
PROTECTION
& INDICATOR
PCF
120/240 VAC VERSION
W/ REVERSE POLARITY
PROTECTION
& INDICATOR
NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRUCIT CODES A,B,E & F)
3.790 [96.27]
3.040 [77.22]
2.280 [57.91]
3.040 [77.22]
2.280 [57.91]
.156 DIA. [Ø3.96]
2 PLC'S. TYP.
PER POLE
1.660 [42.16]
1.453 [36.91]
1.260 [32.00]
2.062 [52.37]
.200 [5.08]
.432 [10.97]
.750 [19.05]
TYP.
PCA, PCB
PCD & PCE
PCC & PCF
PCA
PCB, PCD & PCE
PCC & PCF
HANDLE ACTUATOR
ROCKER ACTUATOR
PANEL CUTOUT DETAIL
TOLERANCES ±.005 [.12]
5
www.carlingtech.com
PC-Series Dimensions
2.265
[57.53]
MAX.
1.510
[38.35]
2.975
[75.57]
0.430
[10.92]
0.275
[6.99]
0.750
TYP.
[19.05]
2.518
[63.96]
2.062
[52.37]
3.800
[96.52]
1.453
[36.91]
0.429
[10.91]
0.350
[8.89]
NEUTRAL PIGTAIL (CIRCUIT
CODE A+B ONLY)
#6/32 / M3 MOUNTING INSERTS
0.125
[3.18]
1.245
1.660 [31.62]
[42.16]
0.208
[5.28]
0.100
[2.54]
NOTE:
For additional circuit breaker dimensions, reference the C-Series Breakers in the Carling Circuit
Protection catalog
www.carlingtech.com
6
PC-Series – Time Delay Curves
Time Delay Curves
Instantaneous
Medium
Ultra Short
Long
Short
NOTES:
Other time delay values available, consult factory.
Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and
greater within the time limit shown in this curve.
Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within
the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F
(25°C) with no preloading. Breakers are mounted in standard wall-mount position.
The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse.
7
www.carlingtech.com