QAE100 QAE100 SERIES QUARTER-BRICK DC-DC CONVERTER 2:1 ULTRA WIDE INPUT RANGE UP TO 108Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • LOW STANDBY POWER CONSUMPTION • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, & IEC60950-1 • CE MARKED • COMPLIANT TO RoHS II & REACH 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP LOW STANDBY POWER TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number QAE100-12S3P3 QAE100-12S05 QAE100-12S12 QAE100-12S15 QAE100-12S24 QAE100-12S30 QAE100-12S48 QAE100-24S3P3 QAE100-24S05 QAE100-24S12 QAE100-24S15 QAE100-24S24 QAE100-24S30 QAE100-24S48 QAE100-48S3P3 QAE100-48S05 QAE100-48S12 QAE100-48S15 QAE100-48S24 QAE100-48S30 QAE100-48S48 Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 VDC 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 A 25 18 7.5 6 3.7 3 1.8 25 18 7.5 6 3.7 3 1.8 25 21 9 7 4.5 3.5 2.2 mA 50 50 50 50 50 50 50 25 25 25 25 25 25 25 15 15 15 15 15 15 15 % 89 90 91 91 90 90 89 89 90 91 91 92 91 89 89 91 90 91 93 92 91 µF 75000 36000 6250 4000 1540 1000 380 75000 36000 6250 4000 1540 1000 380 75000 42000 7500 4600 1870 1160 460 PART NUMBER STRUCTURE QAE100 - 48 Series Name Input Voltage (VDC) 12:8.5~22 24:16.5~36 48:33~75 S 05 Output Quantity Output Voltage (VDC) 3P3:3.3 05:5 12:12 15:15 24:24 30:30 48:48 S:Single - P HS Ctrl and Pin Options Heat-sink and Mounting Hole Tread Options :Negative logic P:Positive logic :NC HS:H=0.24” Horizontal, 7G-0029A-F HS1:H=0.5” Horizontal, 7G-0030A-F HS2:H=0.24” Vertical, 7G-0031A-F HS3:H=0.5” Vertical, 7G-0032A-F (1) TH:Through hole (No thread) (1) The module can’t equip Heat-sink with TH option. 1 www.PDUKE.com 2014/10/03 QAE100 INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start-up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF DC-DC ON Negative logic (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Referred to –Vin pin OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Low Line to High Line at Full Load 3.3 & 5Vout Others Maximum output deviation is inclusive of remote sense % of Vout(nom). If remote sense is not being used, sense pins should connect to the output pins with the same polarity. Measured by 20MHz bandwidth With a 22µF/25V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout With a 22µF/25V X7R MLCC With a 4.7µF/50V X7R MLCC 24Vout, 30Vout With a 2.2µF/100V X7R MLCC 48Vout No Load to Full Load Isolation resistance Isolation capacitance Switching frequency Safety meets Case material Potting material Weight MTBF 2 Typ. 8.5 16.5 33 12 24 48 1 minute (Basic insulation) Max. 22 36 75 9 18 36 7.3 8.1 15.5 16.3 31.6 32.5 75 100 75 100 30 50 100 Pi type Short or 0 ~ 1.2 VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2 VDC -0.5 1 3 Min. Typ. -1.0 -0.1 -0.2 -0.1 -20 Unit VDC VDC VDC ms VDC mA mA Max. Unit +1.0 +0.1 +0.2 +0.1 +10 % % 10 % 75 100 200 300 -0.02 % % mVp-p %/ µs 115 130 % 110 140 % Continuous, automatics recovery 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Isolation voltage Min. +0.02 250 Conditions Input to Output Input (Output) to Base-Plate 500VDC Min. Typ. Max. 2250 2250 1 Unit VDC GΩ pF 270 300 kHz UL60950-1 EN60950-1 IEC60950-1 Aluminum base-plate with plastic case Silicone (UL94 V-0) 64g (2.26oz) 3.873 x 105 hrs 1500 330 MIL-HDBK-217F, Full load www.PDUKE.com 2014/10/03 QAE100 ENVIRONMENTAL SPECIFICATIONS Parameter Conditions Operating base-plate temperature Over temperature protection Storage temperature range Thermal impedance (2) Min. Typ. -40 Max. Unit +100 +110 -55 Vertical direction by natural convection (20LFM) Without Heat-sink Mount on 2U iron base-plate With 0.24" Height Heat-sink With 0.5" Height Heat-sink +125 9 2.8 7.1 5.5 Thermal shock Vibration Relative humidity /W MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (3) EN55022 ESD EN61000-4-2 Radiated immunity Fast transient (4) Surge (4) Conducted immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Air ± 8kV Contact ± 6kV 20 V/m ± 2kV EN55024:±2kV 10 Vr.m.s Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. 2. 3. 4. 5. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended Nippon Chemi-con KY series, 100µF/100V. The heat-sink is optional and P/N: 7G-0029A-F , 7G-0030A-F , 7G-0031A-F , 7G-0032A-F. Please refer to heat-sink selection guide. The standard modules meet EMI Class A or Class B with external components. For further information, please contact with P-DUKE. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) to connect in parallel. BASE-PLATE GROUNDING: When connect two screw bolts to shield plane, the EMI could be reduced. CAUTION: This power module is not internally fused. An input line fuse must always be used. CHARACTERISTIC CURVE 3 QAE100-48S05 Derating Curve QAE100-48S05 Derating Curve With 0.24” Height Heat-sink QAE100-48S05 Efficiency vs. Input Voltage QAE100-48S05 Efficiency vs. Output Load www.PDUKE.com QAE100-48S05 Derating Curve With 0.5” Height Heat-sink 2014/10/03 QAE100 MECHANICAL DRAWING PIN CONNECTION PIN DEFINE 1 - Vin 2 Ctrl 3 + Vin 4 - Vout 5 - Sense 6 Trim 7 + Sense 8 + Vout DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. The screw locked torque: MAX 3.5kgf-cm (0.34N-m) 5.11VOUT (100 + ∆%) (511 + 10.22 ∆%) RU = − kΩ 1.225 ∆% ∆% 511 RD = − 10 .22 k Ω ∆% HEAT-SINK TYPE OPTIONS 7G-0029A-F 7G-0030A-F 7G-0031A-F 7G-0032A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) 4 www.PDUKE.com 2014/10/03