QAE150W QAE150W SERIES QUARTER-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 132Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • LOW STANDBY POWER CONSUMPTION • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1 AND EN50155 • CE MARK MEETS 2006/95/EC, 2011/95/EC and 2004/108/EC • COMPLIANT TO ROHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP LOW STANDBY POWER OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number QAE150-24S3P3W QAE150-24S05W QAE150-24S12W QAE150-24S15W QAE150-24S24W QAE150-24S30W QAE150-24S48W QAE150-48S3P3W QAE150-48S05W QAE150-48S12W QAE150-48S15W QAE150-48S24W QAE150-48S30W QAE150-48S48W QAE150-110S3P3W QAE150-110S05W QAE150-110S12W QAE150-110S15W QAE150-110S24W QAE150-110S30W QAE150-110S48W Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 40 ~ 160 40 ~ 160 40 ~ 160 40 ~ 160 40 ~ 160 40 ~ 160 40 ~ 160 VDC 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 3.3 5 12 15 24 30 48 A 30 24 10 8 5 4 2.5 30 24 10 8 5 4 2.5 30 24 11 8.6 5.5 4.4 2.7 mA 25 25 25 25 25 25 25 15 15 15 15 15 15 15 8 8 8 8 8 8 8 % 88 89 88 89 88 89 88 88 89 89 90 90 90 90 88 89 88 89 89 89 89 µF 91000 48000 8300 5300 2100 1300 520 91000 48000 8300 5300 2100 1300 520 91000 48000 9170 5730 2290 1470 560 PART NUMBER STRUCTURE QAE150 Series Name 48 S 05 Input Voltage (VDC) 24:8.5~36 48:16.5~75 110:40~160 Output Quantity Output Voltage (VDC) 3P3:3.3 05:5 12:12 15:15 24:24 30:30 48:48 S:Single W Input Range 4:1 P HS Ctrl and Pin Options Heat-sink and Mounting Hole Tread Options :Negative logic P:Positive logic :NC HS:H=0.24” Horizontal, 7G-0029A-F HS1:H=0.5” Horizontal, 7G-0030A-F HS2:H=0.24” Vertical, 7G-0031A-F HS3:H=0.5” Vertical, 7G-0032A-F (1) TH:Through hole (No thread) (1) The module can’t equip Heat-sink with TH option. Page 1 of 4 www.pduke.com 2013/04/08 QAE150W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Remote ON/OFF 24Vin(nom) 48Vin(nom) 110Vin(nom) Start-up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Referenced to –INPUT pin OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Isolation resistance Isolation capacitance Switching frequency Design meet safety standard 3.3 & 5Vout Others Maximum output deviation is inclusive of remote sense % of Vout(nom). If remote sense is not being used, sense pins should connect to the output pins with the same polarity. Measured by 20MHz bandwidth With a 22µF/25V X7R MLCC 3.3Vout, 5Vout With a 22µF/25V X7R MLCC 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 30Vout With a 2.2µF/100V X7R MLCC 48Vout No Load to Full Load Page 2 of 4 24 48 110 Typ. -1.0 -0.1 -0.2 -0.1 -20 Unit VDC VDC VDC ms VDC mA mA Max. Unit +1.0 +0.1 +0.2 +0.1 +10 % % 10 % % % 75 100 200 300 mVp-p +0.02 ℃ Max. Unit %/ µs 115 130 % 110 140 % Continuous, automatics recovery 250 Conditions 1 minute (Basic insulation) Max. 36 75 160 9 18 43 7.3 8.1 15.5 16.3 33.0 36.0 75 100 75 100 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode Min. Input to Output Input (Output) to Base-Plate 500VDC Case material Potting material Dimensions Weight MTBF Typ. 8.5 16.5 40 Min. Low Line to High Line at Full Load GENERAL SPECIFICATIONS Parameter Isolation voltage Min. ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com 2250 2250 1 Typ. VDC GΩ 1500 pF 270 300 330 kHz IEC60950-1, UL60950-1, EN60950-1, EN50155 Aluminum base-plate with plastic case Silicon (UL94-V0) 2.28 X 1.45 X 0.50 Inch (57.9×36.8×12.7 mm) 64g (2.26oz) 9.742 x 105 hrs 8.573 x 104 hrs 2013/04/08 QAE150W ENVIRONMENTAL SPECIFICATIONS Parameter Conditions Operating base-plate temperature Over temperature protection Storage temperature range Thermal impedance (2) Typ. -40 Max. Unit ℃ ℃ ℃ +100 +110 -55 Vertical direction by natural convection (20LFM) Without Heat-sink Mount on 2U iron base-plate With 0.24" Height Heat-sink With 0.5" Height Heat-sink Thermal shock Vibration Relative humidity EMC SPECIFICATIONS Parameter EMI (3) Min. Conditions EN55011, EN55022 ESD EN61000-4-2 Radiated immunity Fast transient (4) EN61000-4-3 EN61000-4-4 Surge (4) EN61000-4-5 Conducted immunity EN61000-4-6 +125 9 2.8 /W 7.1 5.5 EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH ℃ Level Class B Air ± 8kV Contact ± 6kV 20 V/m ± 2kV EN55024:±2kV EN50155:±2kV 10 Vr.m.s Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. 2. 3. 4. 5. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The QAE150-24SXXW and QAE150-48SXXW recommended Nippon Chemi-con KY series, 100µF/100V. The QAE150-110SXXW recommended Ruby-con BXF series, 39µF/200V. The heat-sink is optional and P/N: 7G-0029A-F , 7G-0030A-F , 7G-0031A-F , 7G-0032A-F. Please refer to heat-sink selection guide. The QAE150W series standard module meets EMI Class A or Class B only with external components. For more detail information, please contact with P-DUKE. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The QAE150-24SXXW and QAE150-48SXXW recommended 2 pcs of aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) to connect in parallel. The QAE150-110SXXW recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 100µF/250V) to connect in parallel. BASE-PLATE GROUNDING: When connect two screw bolts to shield plane, the EMI could be reduced. CAUTION: This power module is not internally fused. An input line fuse must always be used. CHARACTERISTIC CURVE QAE150-24S05W Derating Curve QAE150-24S05W Derating Curve With 0.24” Height Heat-sink QAE150-24S05W Efficiency VS Input Voltage QAE150-24S05W Efficiency VS Output Load Page 3 of 4 www.pduke.com QAE150-24S05W Derating Curve With 0.5” Height Heat-sink 2013/04/08 QAE150W MECHANICAL DRAWING PIN CONNECTION PIN 1 2 3 4 5 6 7 8 DEFINE - INPUT CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.06 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5.11VOUT (100 + ∆%) (511 + 10.22 ∆%) RU = − kΩ 1.225 ∆% ∆% 511 − 10 .22 k Ω RD = ∆% HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS2, -HS3 Horizontal Fin Orientation, Suffix:-HS, -HS1 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) Page 4 of 4 www.pduke.com 2013/04/08