HAE200W HAE200W SERIES HALF-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 240Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1 AND EN50155 • CE MARK MEETS 2006/95/EC, 2011/95/EC AND 2004/108/EC • COMPLIANT TO RoHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP SYNC TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number HAE200-24S3P3W HAE200-24S05W HAE200-24S12W HAE200-24S15W HAE200-24S24W HAE200-24S28W HAE200-24S48W HAE200-48S3P3W HAE200-48S05W HAE200-48S12W HAE200-48S15W HAE200-48S24W HAE200-48S28W HAE200-48S48W HAE200-110S3P3W HAE200-110S05W HAE200-110S12W HAE200-110S15W HAE200-110S24W HAE200-110S28W HAE200-110S48W Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 9 ~ 36 9 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 50 36 15 12 7.5 6.5 3.7 50 40 18 14 9 7.5 4.5 57 44 20 16 10 8.5 5 mA 25 30 30 30 35 40 45 20 20 20 20 20 25 25 10 10 10 10 10 15 15 % 87 90 89 90 90 90 89 88 91 90 91 90 91 90 87 89 89 90 89 90 89 µF 151000 72000 12500 8000 3100 2300 770 151000 80000 15000 9300 3700 2600 930 172000 88000 16600 10600 4100 3000 1000 PART NUMBER STRUCTURE HAE200 - 48 Series Name S 05 W - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 24:8.5~36 S:Single 3P3:3.3 9~36 05:5 48:16.5~75 12:12 110:43~160 15:15 24:24 28:28 48:48 Input Range 4:1 P Y Ctrl and Pin Options SYNC pin Option C TH CASE pin Through hole Option type(1) :Negative logic, :NC :NC : Thread 0.200" pin length Y:SYNC pin C:CASE pin TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length HS Assembly Option : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter can be connected to PE (3) (1) The module can’t equip Heat-sink with TH option. (2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. (3) EMI filter meet EN55011, EN55022 Class A. Page 1 of 4 www.pduke.com 2013/5/3 HAE200W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Remote ON/OFF 24Vin(nom) 48Vin(nom) 110Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF 3.3 & 5Vout Others Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.3 5.6 Typ. -1.0 -0.1 -0.1 -20 Isolation resistance Isolation capacitance Switching frequency Design meet safety standard 500VDC Case material VDC VDC VDC mA mA VDC Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 mVp-p ℃ +0.02 %/ 250 µs 115 130 % 120 150 % Continuous, automatics recovery Min. Input to Output Input (Output) to Case 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) Base material Potting material Dimensions VDC Max. 200 Conditions 1 minute (Basic insulation) Unit ms -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode Isolation voltage Page 2 of 4 36 36 75 160 9 18 43 8.1 16.3 36.0 Min. Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, SENSE pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout 24Vout, 28Vout With a 4.7µF/50V X7R MLCC 48Vout With a 2.2µF/100V X7R MLCC GENERAL SPECIFICATIONS Parameter Weight MTBF Max. 24 24 48 110 75 75 SYNC pin signal (2) OUTPUT SPECIFICATIONS Parameter Typ. 9 8.5 16.5 43 7.3 15.5 33.0 DC-DC ON Negative logic (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Referenced to –INPUT pin Min. ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com 2250 1600 1 Typ. Max. Unit VDC GΩ 2500 pF 225 250 275 kHz IEC60950-1, UL60950-1, EN60950-1 EN50155 Metal Aluminum base-plate with plastic case FR4 PCB Silicon (UL94-V0) 2.40×2.28×0.50 Inch (61.0×57.9×12.7 mm) 105g (3.70oz) 1.010×106 hrs 7.416×104 hrs 2013/5/3 HAE200W ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Base-plate Typ. -40 Max. Unit ℃ ℃ ℃ +115 +120 Terminal block type Others Vertical direction by natural convection (20LFM) Module w/o assembly option Only mount on the iron base-plate Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (3) -40 -55 6.1 2.8 /W 5.1 4.6 EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH ℃ Thermal shock Vibration Relative humidity EMC SPECIFICATIONS Parameter +105 +125 Conditions EMI (4) EN55011, EN55022 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Module w/o assembly option Option TF or TF1 Air ± 8kV and Contact ± 6kV 20V/m ± 2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE200-24SW and HAE200-48SW recommended Nippon Chemi-con KY series, 100µF/100V. The HAE200-110SW recommended Ruby-con BXF series, 68µF/200V. 2. (1)Multiple HAE200W series module can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2)In this configuration all of the modules will be synchronized to the highest frequency module. (3)Up to three modules can be synchronized using this technique. (4)More relevant information in datasheet. 3. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 4. The HAE200W series standard module meets EN55011, EN55022 Class A and Class B with external components. For more detail information, please contact with P-DUKE. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE200-24SW and HAE200-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. The HAE200-110SW recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 100µF/250V) to connect in parallel. 6. CASE GROUNDING When connect four screw bolts to shield plane, the EMI could be reduced. CAUSTION: This power module is not internally fused. An input line fuse must always be used. ： CHARACTERISTIC CURVE 100 80 Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) 20LFM (natural convection) 60 40 DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 -20 80 60 40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) 100 ℃ 120 -40 -20 ℃ 100 120 HAE200-48S05W Derating Curve (Note 3) With 0.24” Height Heat-sink 96 96 90 90 84 78 72 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 66 60 16.5 24 Page 3 of 4 30 36 42 48 54 60 INPUT VOLTAGE(V) 66 72 75 80 60 40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) HAE200-48S05W Derating Curve (Note 3) EFFICIENCY(%) EFFICIENCY(%) -40 OUTPUT POWER(%) 120 100 OUTPUT POWER(%) 120 100 OUTPUT POWER(%) 120 -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE200-48S05W Derating Curve (Note 3) With 0.45” Height Heat-sink 84 78 72 Vin= 16.5V Vin= 24V Vin= 48V Vin= 75V 66 60 10 20 30 40 50 60 70 % of FULL LOAD www.pduke.com 80 90 100 2013/5/3 HAE200W HAE200-48S05W Efficiency VS Input Voltage Page 4 of 4 HAE200-48S05W Efficiency VS Output Load www.pduke.com 2013/5/3 HAE200W MECHANICAL DRAWING Metal case mechanical drawing: PIN CONNECTION PIN 1 2 3 4 5 6 7 8 9 10 DEFINE - INPUT CASE (option) CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT SYNC (option) DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. Plastic case mechanical drawing: (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Wall mounted with EMC Filter, Suffix: -TF1 -T -TF -TF1 235g (8.29oz) 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) Through hole (W×L) For more detail information, please contact with P-DUKE. Page 5 of 4 Wall mounted with EMC Filter, Suffix: -TF ψ ψ www.pduke.com 2013/5/3