● ● ● ● ● ● ● ● Features Description 4:1 Wide Input Voltage Range 30 Watts Output Power 1.6kVDC Isolation UL Certified Fixed Operating Frequency Six-Sided Continuous Shield Standard 50.8 x25.4x10.2mm Package Efficiency to 91% The RP30-FW series DC/DC converters are designed to meet to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 1” package meets military standards for thermal shock and vibration tolerance. Selection Guide 24V and 48V Input Types POWERLINE DC/DC-Converter with 3 year Warranty 30 Watt 2” x 1” Single & Dual Output Input Current (4) Efficiency (5) Capacitive (6) No Load Full Load Load max. mA % Part Number Input Range VDC Output Voltage VDC Output Current mA RP30-243.3SFW 9-36 3.3 7500 70 1258 86 20000μF RP30-2405SFW 9-36 5 6000 105 1488 88 14400μF RP30-2412SFW 9-36 12 2500 20 1471 89 3000μF RP30-2415SFW 9-36 15 2000 30 1471 89 2000μF RP30-483.3SFW 18-75 3.3 7500 45 629 86 20000μF RP30-4805SFW 18-75 5 6000 65 744 88 14400μF RP30-4812SFW 18-75 12 2500 60 727 90 3000μF RP30-4815SFW 18-75 15 2000 50 718 91 2000μF RP30-2405DFW 9-36 ±5 ±3000 90 1488 88 ±3000μF RP30-2412DFW 9-36 ±12 ±1250 25 1506 87 ±2000μF RP30-2415DFW 9-36 ±15 ±1000 25 1506 87 ±1300μF RP30-4805DFW 18-75 ±5 ±3000 50 744 88 ±3000μF RP30-4812DFW 18-75 ±12 ±1250 15 744 88 ±2000μF Derating-Graph RP30-4815DFW 18-75 ±15 ±1000 15 744 88 ±1300μF (Ambient Temperature) RoHS 2011/65/EU 6/6 E196683 UL-60950-1 Certified RP30-FW * no suffix for CTRL function with Positive Logic (1=ON, 0=OFF), this is standard * add /N for CTRL function with Negative Logic (0=ON, 1=OFF) * add suffix -HC for premounted heatsink and clips 120 RP30-4805SFW 100 80 RP30-2405SFW = 24V Input, 5V Output, Positive Logic CTRL pin fitted RP30-4812DFW/N-HC = 48V Input, ±12V Output, Negative Logic CTRL pin fitted, Heatsink fitted 60 Output Power (%) Ordering Examples Natural Convection 40 20 0 -40 -25 -10 0 70 80 90 100 50 55 Ambient Temperature Range (°C) RP30-4805SFW With Heat Sink 120 100 Output Power (%) 80 Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical support service at [email protected] P-76 REV: 0/2015 60 Natural Convection 40 20 0 -40 -25 -10 0 50 60 70 80 Ambient Temperature Range (°C) 64 100 84 Refer to Application Notes www.recom-power.com RP30-S_DFW Series POWERLINE DC/DC-Converter Typical Characteristics RP30-4805SFW RP30-4805SFW 92 91 90 89 88 87 86 85 84 83 82 Efficiency VS Output Load 90 85 80 75 70 Efficiency (%) Efficiency (%) Efficiency VS Input Voltage 18 24 30 36 42 48 54 60 66 72 65 60 55 50 Input Voltage (V) 10 20 30 40 50 60 70 80 90 100 Output Load (% of Full Load) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 24V nominal input 9-36VDC 48V nominal input 18-75VDC Input Filter Pi Type Input Surge Voltage (100 ms max.) 48V Input 100VDC load) (3) Start Up Time (nominal Vin and constant resistor load) Start-up voltage Shutdown voltage Remote ON/OFF 50VDC 20mAp-p Power up 30ms typ. Remote ON/OFF 30ms typ. 24V Input 9VDC 48V Input 18VDC 24V Input 8VDC 48V Input 16VDC (7) (Positive logic)(Standard) (Negative logic)(Option) DC-DC ON Open or 3V < Vr < 12V DC-DC OFF Short or 0V < Vr < 1.2V DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3V < Vr < 12V Input current of Remote control pin Nominal input -0.5mA ~ +0.5mA Remote OFF state input current Nominal input 3mA Output Power 30W max. Output Voltage Accuracy (full Load and nominal Vin) ±1% Voltage Adjustability ±10% Minimum Load 0% Line Regulation (low line, high line at full load) ±0.2% continued on next page www.recom-power.com REV: 0/2015 P-77 RP30-FW Input Reflected Ripple (nominal Vin and full 24V Input RP30-S_DFW Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Load Regulation (No load to full load) Cross Regulation (asymmetrical 25% <>100% load) Single ±0.5% Dual ±1% Dual ±5% Temperature Coefficient ±0.02%/°C max. Transient Response (25% load step change) 250μs Over Voltage Protection 3.3V 3.9V Zener diode clamp (only single) 5V, ±5V 6.2V 12V, ±12V 15V 15V, ±15V 18V Over Load Protection (% of full load at nominal Vin) 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage Input to Output 1600VDC (rated for one minute) Input (Output) to case 1600VDC Isolation Resistance 1GΩ min. Isolation Capacitance 1500pF max. Operating Frequency 430kHz typ. Operating Temperature Range -40°C to +50°C(without derating) RP30-FW -40°C to +85°C(with derating) Maximum Case Temperature +105°C Storage Temperature Range -55°C to +125°C Over Temperature Protection +115°C typ. Thermal Impedance (8) Natural convection 12°C/Wat Natural convection with Heat Sink 10°C/Watt Thermal Shock MIL-STD-810F Vibration MIL-STD-810F Relative Humidity 5% to 95% RH Case Material Nickel plated copper Base Material FR4 PCB Potting Material Epoxy (UL94-V0) Conducted Emissions (10) EN55022 Radiated Emissions EN55022 ESD EN61000-4-2 Air ±8KV EN61000-4-2 Contact ±6KV Perf. Criteria A Radiated Immunity EN61000-4-3 10V/m Perf. Criteria A Fast Transient (9) EN61000-4-4 ±2KV Perf. Criteria A Surge (9) EN61000-4-5 ±1KV Perf. Criteria A Conducted Immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Weight Packing Quantity P-78 Class B Perf. Criteria A 30.5g Refer to App Notes for tube dimensions Dimensions MTBF (2) Class A 9 pcs per Tube 50.8 x 25.4 x 10.2mm Belcore-TR-NWT-000332 3.163 x 106 hours MIL-HDBK-217F 4.347 x 105 hours REV: 0/2015 www.recom-power.com RP30-S_DFW Series POWERLINE DC/DC-Converter Notes : 1. The RP30-S_DFW series does not require any minimum load. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment) MIL-HDBK-217F Notice2 @ TA= 25°C, Full load (Ground, Benign, controlled environment) 3. Simulated source impedance of 12μH. 12μH inductor in series with +Vin. 4. Typical value at nominal input voltage and no load of standard type Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP30-2405SFW) Negative logic ON/OFF is marked with suffix-N (Ex. R320-2405SFW/N). 8. Heat sink is optional and P/N: 7G-0020-C . Powerline DC/DC Converters can be ordered with pre-mounted heatsinks including antivibration fixing clips (add suffix -HC). See Application Notes for heatsink details. 9. An external filter capacitor is required if the module has to meet EN61000-4-4,EN61000-4-5. The filter capacitor RECOM suggest: 24Vin : Nippon chemi-con KY series, 330μF/50V, ESR 55mΩ. 48Vin : Nippon chemi-con KY series, 220μF/100V, ESR 48mΩ. 10. Meets class A with external components shown below. See application notes for Class B common mode filter suggestion Package Style and Pinning (mm) RP30-FW 50.80 25.4 10.20 5.6 dia. 1.0 Pin Connections Pin # 1 2 3 4 5 6 45.72 2.54 5.10 15.20 5.08 4 1 Bottom View www.recom-power.com Dual +Vin -Vin CTRL +Vout Com -Vout Pin Pitch Tolerance ±0.25 mm 2 3 Single +Vin -Vin CTRL +Vout -Vout Trim 5 10.20 12.7 6 REV: 0/2015 P-79 RP30-S_DFW Series POWERLINE DC/DC-Converter EMC Filtering - For Class A filter suggestion, see Application Notes C2 Single Output + Input Fuse RP30-xxxxSFW + Input + Vout + Vin Fuse RP30-xxxxDFW - Vin + Vout + Vin Load C1 - Input C2 Dual Output - Input - Vout Load Com C1 - Vin - Vout C4 C4 Single Output RP30-24xxSFW RP30-48xxSFW C1 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC C2 & C3 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC Dual Output RP30-24xxDFW RP30-48xxDFW C1 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC C2 & C4 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC RP30-FW Recommended EN55022 Class A Filter Circuit Layouts C2 C2 C1 C1 C3 C4 6 External Output Trimming Trim Up 6 RD RU Output can be externally trimmed by using the method shown below. See Application Notes for details. 5 Trim Down 4 The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. P-80 REV: 0/2015 www.recom-power.com