● ● ● ● ● ● ● ● ● ● Features Description 2:1 Wide Input Voltage Range 40 Watts Output Power 1.6kVDC Isolation UL Certified Fixed Operating Frequency Six-Sided Continuous Shield Design Meet Safety Standard Standard 50.8 x50.8x10.2mm Package Efficiency to 90 % Available as Power Module (RPM40-G) POWERLINE DC/DC-Converter with 3 year Warranty 40 Watt Single, Dual & Triple Output The RP40-G series DC/DC converters are certified to UL 60950-1 and to cUL 609501. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 2” package meets military standards for thermal shock and vibration tolerance. Selection Guide Single and Dual Outputs Input Range VDC Output Voltage VDC Output Current mA Input (4) Current mA RP40-123.3SG 9-18 3.3 8000 2750 84 21000µF RP40-1205SG 9-18 5 8000 4065 86 13600µF RP40-1212SG 9-18 12 3333 4065 86 2360µF RP40-1215SG 9-18 15 2666 4015 87 1510µF RP40-243.3SG 18-36 3.3 8000 1325 87 21000µF RP40-2405SG 18-36 5 8000 1961 89 13600µF RP40-2412SG 18-36 12 3333 2048 88 2360µF RP40-2415SG 18-36 15 2666 1985 89 1510µF RP40-483.3SG 36-75 3.3 8000 655 88 21000µF RP40-4805SG 36-75 5 8000 969 90 13600µF RP40-4812SG 36-75 12 3333 1000 89 2360µF RP40-4815SG 36-75 15 2666 992 89 1510µF RP40-1212DG 9-18 ±12 ±1800 4444 85 ±1200µF RP40-1215DG 9-18 ±15 ±1400 4321 85 ±750µF RP40-2412DG 18-36 ±12 ±1800 2169 87 ±1200µF RP40-2415DG 18-36 ±15 ±1400 2108 87 ±750µF (Ambient Temperature) RP40-4812DG 36-75 ±12 ±1800 1084 87 ±1200µF RP40-4805SG RP40-4815DG 36-75 ±15 ±1400 1054 87 ±750µF 125 RP40-120512TG 9-18 5 / ±12 6000 / ±400 4024 86 6800µF/±330µF 100 RP40-120515TG 9-18 5 / ±15 6000 / ±300 3963 86 6800µF/±110µF 75 RP40-240512TG 18-36 5 / ±12 6000 / ±400 1989 87 6800µF/±330µF RP40-240515TG 18-36 5 / ±15 6000 / ±300 1958 87 6800µF/±110µF RP40-480512TG 36-75 5 / ±12 6000 / ±400 982 88 6800µF/±330µF RP40-480515TG 36-75 5 / ±15 6000 / ±300 967 88 * no suffix for CTRL function with Positive Logic (1=ON, 0=OFF), this is standard * add suffix -HC for premounted heatsink and clips 6800µF/±110µF Efficiency (5) Capacitive (6) Load max. % Ordering Examples RP40-2405SG = 24V Input, 5V Output, Positive Logic CTRL pin. RP20-4812DG-HC = 48V Input, ±12V Output, Positive Logic CTRL pin, Heatsink fitted RP20-120512TG-HC = 24V Input, 5V and ±12V Outputs, Positive Logic CTRL pin, Heatsink fitted RoHS 2011/65/EU 6/6 UL-60950-1 Certified E196683 RP40-G Derating-Graph Output Power (%) Part Number 50 Natural Convection 25 0 -40 -25 -10 0 50 60 70 80 90 100 Ambient Temperature Range (°C) Derating graphs are valid only for the shown part numbers. If you need detailed derating information about a part-number not shown here please contact our technical support service at [email protected] Refer to Application Notes www.recom-power.com REV: 0/2015 P-81 RP40-S_D_TG Series POWERLINE DC/DC-Converter Typical Characteristics Efficiency VS Input Voltage 92 91 90 89 88 87 86 85 84 83 82 Efficiency VS Output Load Efficiency (%) Efficiency (%) RP40-4805SG 36 42 48 54 60 66 72 75 94 92 90 88 86 84 82 80 75 70 65 1 2 3 4 5 6 7 8 Output Load (A) Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Under Voltage Lockout 12V nominal input 9-18VDC 24V nominal input 18-36VDC 48V nominal input 36-75VDC 12V input 24V input 48V input RP40-G Input Filter DC-DC ON 9VDC DC-DC OFF 8VDC DC-DC ON 17.8VDC DC-DC OFF 16VDC DC-DC ON 36VDC DC-DC OFF 34VDC (13) L-C Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) Input Surge Voltage (100 ms max.) 12V Input 36VDC 24V Input 50VDC 48V Input 100VDC Input Reflected Ripple (nominal Vin and full load (3) ) 40mAp-p Start Up Time (nominal Vin and constant resistor load) Remote ON/OFF 5V/ms max 25ms typ. (7) DC-DC ON Open or 3.5V < Vr < 12V ( Positive logic ) DC-DC OFF Short or 0V < Vr < 1.2V Remote OFF input current Nominal input Output Power 40W max. Output Voltage Accuracy (full Load and nominal Vin) Single & Dual ±1% Triple Main ±1% Auxiliary ±5% Voltage Adjustability ±10% Minimum Load Single and Dual Positive Dual and Triple Line Regulation (low line, high line at full load) Load Regulation (10% to 100% full load see Note 2.5mA Single & Dual (9, 10) ) 0% 10% of full load ±0.5% Triple Main ±1% Triple Auxiliary ±5% Single ±0.5% Dual ±1% Triple Main ±2% Auxiliary ±5% continued on next page P-82 REV: 0/2015 www.recom-power.com RP40-S_D_TG Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Cross Regulation (11) Triple Main ±1% (Asymmetrical 25% <> 100% load) Dual / Triple Auxiliary ±5% Ripple and Noise (20MHz bandwidth, with 1µF MLCC on output) (Measured with a 1004pF/50V MLCC) Single 3.3, 5V Single 12, 15V Dual 12V Dual 15V RP40-xxxxxxTG (12) Temperature Coefficient 50mVp-p 75mVp-p 120mVp-p 150mVp-p 50 / 75mVp-p ±0.02%/°C max. Transient Response (25% load step change) 300µs Over Voltage Protection 3.3V 3.9V Zener diode clamp (only single) 5V 6.2V 12V 15V 15V 18V Over Load Protection (% of full load at nominal Vin) 150% max Undervoltage Lockout See Application Notes Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage (rated for one minute) 1600VDC Isolation Resistance 1 GΩ min. Isolation Capacitance Operating Frequency 1000pF max. (14) Approved to Safety Standards 300kHz typ. Single,Triple Dual EN60950 -40°C to +85°C(with derating) Maximum Case Temperature 100°C Storage Temperature Range -55°C to +125°C Thermal Impedance (8) Natural convection 9.2°C/Watt Heat Sink with 20LFM 7.6°C/Watt Heat Sink with 500LFM 2.8°C/Watt Thermal Shock MIL-STD-810D Vibration 10-55Hz, 10G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel plated copper Base Material Non-conductive black plastic FR4 Potting Material Conducted Emissions Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) (16) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight Packing Quantity 60g Refer to App Notes for tube dimensions Dimensions MTBF 4 pcs per Tube 50.8 x 50.8 x 10.2mm 1398 x 103 hours (2) www.recom-power.com Class A Class A Perf. Criteria B Perf. Criteria B Perf. Criteria B Perf. Criteria B Perf. Criteria B REV: 0/2015 P-83 RP40-G Operating Temperature Range UL 1950, EN60950 RP40-S_D_TG Series POWERLINE DC/DC-Converter Notes : 1. Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used, the +Vsense should be connected to its corresponding +OUTPUT and likewise the sense should be connected to its corresponding -OUTPUT 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment). 3. Simulated source impedance of 12µH. 12µH inductor in series with +Vin. 4. Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control pin voltage is referenced to negative input. 8. Heat sink is optional and P/N: 7G-0026-C. Powerline DC/DC Converters can be ordered with pre-mounted heatsinks including antivibration fixing clips (add suffix -HC). See Application Notes for heatsink details. 9. The triple output required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices,however they may not meet all listed specification. 10. Load regulation for triple output: Main output(V1):10 to 100% with 10% to 100% balanced on auxiliaries. Auxiliary outputs(V2 and V3):10% to 100% balanced on all outputs. 11.Cross regulation for triple output: Main output 100% load, auxiliary 100%,other auxiliary 25% to 100%. Auxiliary outputs(V2 and V3):main output 100% load, auxiliary 100%, other auxiliary 25% to 100% or main output 25%, auxiliary 25%, other auxiliary 25% to 100%. 12.The models of RP40-XX3.305DG are specified with a 1uF ceramic output capacitors. 13.An external filter capacitor is required for normal operation. The capacitor should be capable of handing 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KY series, 220µF/100V, ESR 90m Ω. 14.Operating frequency for dual output: master (5Vo) 300KHz slave (3.3Vo) 500KHz. 15.Any condition of dual output (3.3V/5V) rated Iout current, not to exceed 8A of total output currents. The product safety approval pending. 16.See application notes for Class B common mode filter suggestion Package Style and Pinning (mm) 50.80 50.80 10.20 0.70 RP40-G dia. 1.0 5.6 Pin Connections Pin # Single 1 +Vin 2 -Vin 3 CTRL 4 NC 5 -Sense (Note1) 6 +Sense (Note1) 7 +Vout 8 -Vout 9 Trim NC = No Connection 45.70 4 5 5.10 1 2 15.30 28.20 3 Bottom View 12.70 2.5 5.10 6 7.6 7 15.20 20.30 Dual +Vin -Vin CTRL No Pin +Vout Com Com -Vout Trim Triple +Vin -Vin CTRL +Aux Com -Aux +Vout -Vout(Com) NC Pin Pitch Tolerance ±0.35 mm 8 9 External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output trim. See Application Notes for more details 8(8) Trim Up 9(9) RD RU 9(9) Trim Down 7(5) The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. P-84 REV: 0/2015 www.recom-power.com