POSIROT® / PRAS Analog Magnetic Angle Sensors Instruction Manual Please read carefully before installation and operation! POSIROT® Contents Contents 2 Safety instructions 3 Intended use 4 Unintended use 4 Description5 Mounting5 Placement and alignment of the position magnet 5 Reference position 7 Torque for the mounting screws 8 Electrical installation 8 Sensor fixing with shield 9 Outline drawings 10 Specification of the outputs 25 Signal wiring 28 Accessories31 Accessory cables 31 Position magnets 33 Mounting plates 38 Couplings40 Service, calibartion, disposal 41 Reliability characteristics 42 Declaration of conformity 43 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Safety instructions Do not use POSIROT® position sensors in safety critical applications where malfunction or total failure of the sensor may cause danger for man or machine. For safety related applications additional mechanisms (devices) are necessary to maintain safety and to avoid damage. Disregard of this advice releases the manufacturer from product liability. The sensor must be operated only within values specified in the catalog or datasheet. Connection to power supply must be performed in accordance with safety instructions for electrical facilities and performed only by trained staff. WARNING, Risk of Injury: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or property damage. Explanation of used safety signs and signal words DANGER WARNING, Risk of Personal Injury or Death: Indicates a situation that can result in serious personal injury or death if not properly avoided. WARNING WARNING, Risk of Personal Injury or Death: Indicates a situation that can result in moderate personal injury or death if not properly avoided. CAUTION WARNING, Risk of Personal Injury: Indicates a situation that can result in minor personal injury if not properly avoided. NOTICE WARNING, Risk of Property Damage: Indicates a situation that can result in minor to major property damage if not properly avoided. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 3 POSIROT® Instruction Manual Intended use The angle sensor was intended for angular position measurement, when properly mounted and used in the properly rated ambient atmospheric and technical conditions for which the sensor is designated. Unintended use The unintended use is when the sensor is used outside its specified technical and ambient atmospheric conditions or when improperly mounted. Maintenance and service Maintenanceinterval • In order to avoid risk of injury and improper handling the customer is not allowed to repair the sensor. No warranty or liability will be granted for opened sensors. • Damaged sensors must be shut down immediately and sent to the factory for repair. Proper maintenance comprises the visual examination of parts (e.g. integrity of housing, connectors and cables). Maintenance intervals depend on the specific application and should be defined by the user in dependance of operating conditions. The following maintenance steps are recommended: Integrity of housing, connector, cable Mounting elements PRAS2 X X PRAS3 X X PRAS5 X X PRAS5-V X X PRMAG20 X PRMAG21 X PRMAG22 X PRMAG5Z X Maßnahmen Damaged parts: Put sensor out of service and replace damaged parts resp. send sensor to ASM for repair Loose mounting parts: Screw tight mounting parts with recommended torque, if applicable use bolt adhesive Visual check of shaft sealing X X Damaged shaft sealing: Put sensor out of service and send it to ASM for repair Deinstallation Disconnect electrical connections. Loosen fixing screws. Disposal Disposal according to applicable government regulations. 4 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Description The angle sensors PRAS of the POSIROT® product family perform touchless or shaft based angle measurement. A position magnet rotates in front of the sensing area of the sensor head. The angular position is converted into a standardized high resolution voltage or current output. Measuring ranges 15° to 360° having rising or falling characteristic are available. Mounting Placement and alignment of the position magnet For non-contact sensor models air gap and alignment of sensor and position magnet has to be observed. The linearity will degrade in case of misalignment. NOTICE Adjacent magnetic fields or ferromagnetic materials can influence the measurement results of the PRAS sensors of the POSIROT® product family. Therefore the angle sensors should be mounted solely with nonmagnetic / non magnetisable shields and screws. The angle sensors PRAS2, PRAS3 and PRAS5 are equipped with an integrated magnetic shield which minimizes the sensitivity against external magnetic fields. Optional shield plates are available for the angle sensors PRAS20, PRAS21, PRAS26 and PRAS27. They can reduce the effect of residual magnetizing in case the sensor has to be mounted on a ferromagnetic material (see page 9). It is however not possible to exclude the effect of lateral external magnetic fields. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 5 POSIROT® Instruction Manual Mounting (continued) Sensor PRAS1 PRAS2 PRAS5 PRAS20 PRAS26 PRAS21 PRAS27 Measuring error by misalignment of the position magnet Position magnet PRMAG20 PRMAG21 PRMAG22 PRMAG20 PRMAG21 PRMAG22 PRMAG5-Z PRMAG20 PRMAG21 PRMAG22 PRMAG20 PRMAG21 PRMAG22 PRMAG20 PRMAG21 PRMAG22 PRMAG20 PRMAG21 PRMAG22 Air gap [mm] Parallelism [°] Error by axial misalignment [°] (a) (b) (c) 0 ... 6.5 0 ... 4 0 ... 9.5 0 ... 6 0 ... 3.5 0 ... 9.0 0 ... 7.5 0 ... 5.5 0 ... 3 0 ... 8.5 0 ... 7 0 ... 2 0 ... 10 0 ... 7.0 0 ... 2 0 ... 10 0 ... 7.5 0 ... 2.5 0 ... 10.5 0.2 mm 0.15 0.2 0.1 0.15 0.2 0.1 0.1 0.15 0.2 0.1 0.1 0.15 0.0 0.1 0.15 0.0 0.1 0.15 0.0 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0 ... 5 0.5 mm 0.4 0.4 0.4 0.4 0.4 0.4 0.2 0.4 0.4 0.4 0.3 0.3 0.0 0.3 0.3 0.0 0.3 0.3 0.0 1 mm 2 mm 3 mm 4 mm 0.8 1.0 1.0 0.8 1.0 1.0 0.6 0.8 1.0 1.0 0.7 0.9 0.7 0.7 0.9 0.7 0.7 0.9 0.7 2.2 3.8 2.2 2.2 3.8 2.2 1.5 2.2 3.8 2.2 2.0 3.6 1.5 2.0 3.6 1.5 2.0 3.6 1.5 5.0 10 4.5 5.0 10 4.5 4.5 5.0 10 4.5 4.6 9.6 3.8 4.6 9.6 3.8 4.6 9.6 3.8 – – 8.0 – – 8.0 8.5 – – 8.0 – – 7.0 – – 7.0 – – 7.0 bb a a cc 6 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Mounting (continued) Reference position For ease of mounting there are reference markings at housing, position magnet and near the shaft. If both markings match output will be on the 50% of full scale. Clockwise increasing signal (CW), view to sensor measuring area/shaft Marking Range [°] Counterclockwise increasing signal (CCW), view to sensor measuring area/shaft Marking Example for angle range 90° Range [°] Marking Example for angle range 360° Marking © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 7 POSIROT® / Instruction Manual Mounting (continued) Output Value range 50% value of output signal U2 U6 U8 I1 0.5 ... 10 V 0.5 ... 4.5 V 0.5 ... 4.5 V 4 ... 20 mA 5.25 V 2.5 V 2.5 V 12 mA Torque for fixing screws The specified torques and mounting methods are general recomendations and can differ according to application and operating conditions. Torque Mounting method Material Torque [Nm] Nuts M12x1 (PRAS1) – 2.5 M2,5 screws for mounting brackets (PRAS2, PRAS3) – 0.8 M3 screws for mounting flange (PRAS3) – 1.2 M3 screws with washer (PRAS21) A4 Aluminium Brass Plastic <0.8 – – – M4 screws with washer (PRAS20) A4 Aluminium Brass Plastic <1.8 – – – – 1 A2 <1.8 – < 10 M4 screws (PRAS27) M4 screws with washer (PRAS26) M8 screws (PRAS5) Electrical installation NOTICE Supply voltage, current consumption, wiring For wiring of connector or cable outlet as well as supply voltage and current consumption refer to chapter „Specification of the outputs“ at the end of this manual. Cable screen has to be connected to protective earth. Caution: Observe different color code for pre-assembled accessory cables - refer to accessories pages. The protection class of sensors with connector output is valid only if the electrical plug is connected! Caution: Do not twist the M12 connector insert. Cable outputs must be installed in such a way that no moisture can get into the cable. Crossing the dew point must be avoided. Do not strain the connection cable. A separate cord grip is recommended. 8 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Mounting (continued) Sensor fixing with a shield plate (optional) PRAS20 PRAS21 PRAS20 PRAS21 shield plate PRAS20-MSHIELD PRAS26 shield plate PRAS21-MSHIELD PRAS27 PRAS27 PRAS26 shield plate PRAS20-MSHIELD shield plate PRAS27-MSHIELD Mechanical information PRAS3, PRAS5-V NOTICE • • Prevent the sensor shaft from binding. Use shaft couplings resp. torque arms (e.g. flexible ones) to avoid misalignment errors. (see chapter „couplings“) Mechanical information PRAS20, PRAS21, PRAS26, PRAS27 NOTICE • Mount the sensor on a flat surface. • Do not deform the sensor housing! © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 9 POSIROT® Instruction Manual Outline drawing PRAS1 Connector version M12 connector Marking Measuring area Position magnet Dimensions in mm [inch] Marking Outline drawing PRAS1 Cable version Marking Measuring area Position magnet Dimensions in mm [inch] 10 Weight without cable 20 g approx. Dimensions informative only. For guaranteed dimensions consult factory. MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual >15 Mounting PRAS1 Flush-mounted bündig Non-magneticMaterial material nicht magnetisches Reference position In case of nicht bündig magnetic material magnetisches Material Markierung Marking Markierung Marking (see page 7) © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 11 POSIROT® Instruction Manual Outline drawing PRAS2 Cable version Marking Position magnet Measuring area Dimensions in mm [inch] Weight without cable 40 g approx. Dimensions informative only. For guaranteed dimensions consult factory. Reference position Markierung Marking Markierung Marking (see page 7) 12 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH 33 [1.299] Befestigungexzenter Mounting clamps PRPT-BFS1 PRPT-BFS1 Marking Markierung 42 36 [1.417] 20 [0.787] 3 [0.118] 2,5 [0.098] Outline drawing PRAS2 Connector version M12 axial 2,5 [0.098] POSIROT® Instruction Manual 4] 65 . [1 Dimensions in mm [inch] PositionsPosition magnet magnet Measuring area Messfläche M12 Stecker Connector M12 Weight without cable 50 g approx. Dimensions informative only. For guaranteed dimensions consult factory. Marking Markierung Marking Markierung Reference position (see page 7) Also for connector version © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 13 POSIROT® Instruction Manual Outline drawing PRAS2 Connector version M12 radial Connector M12 Marking Position magnet Measuring area Dimensions in mm [inch] Weight without cable 50 g approx. Dimensions informative only. For guaranteed dimensions consult factory. Marking Markierung Marking Markierung Reference position (see page 7) 14 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Outline drawing PRAS3 Shaft marking dimensions in mm [inch] Mounting clamps M12 connector M12 connector 4x M3-5[.197] deep screw hole orientation to marking not defined! Reference position marking marking (back site) (see page 7) Weight without cable 250 g approx. Dimensions informative only. For guaranteed dimensions consult factory. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 15 POSIROT® Instruction Manual Outline drawing PRAS3 Hollow shaft marking M12 connector Marking M12 connector 4x M3-5[.197] deep screw hole orientation to marking not defined! Reference position Marking Marking (back side) (see page 7) Weight without cable 250 g approx. Dimensions informative only. For guaranteed dimensions consult factory. 16 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Outline drawing PRAS5 Connector M12 axial 6 6 48 0,05 +0 -0 ,1 [ 2.598 +0 - .0 04 [1.8 90 .0 02] ] Marking Markierung Position magnet Positionsmagnet 15 [.591] Ø9 [.354] Connector M12 M12-Stecker 34 [1.339] 20 [.787] 10 [.394] Measuring area Meßfläche Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Reference position (see page 7) Markierung Marking Markierung Marking Markierung Marking Marking Markierung © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 17 POSIROT® Instruction Manual Outline drawing PRAS5 Connector M12 radial 48 0,0 5 [1 +0 ,1 66 - 0 Markierung Marking 0 .8 9 .00 [2.598 2] +0 4 - .00 ] Measuring area Meßfläche Ø15 [.591] Connector M12 M12-Stecker 10 [.394] 20 [.787] 10 [.394] Position magnet Positionsmagnet 13 [.512] Ø9 [.354] Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Reference position Marking Markierung (see page 7) Marking Markierung Markierung Marking Markierung Marking 18 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH 10 [.394] 10 [.394] Outline drawing PRAS5-V Connector M12 axial 20 [.787] POSIROT® Instruction Manual 38 [1.496] 3 [.118] 3 [.118] 10 [.394] Ø15 [.591] Ø9 [.354] Ø60 [2.362] M12-Stecker )] 01 6 - .0 001 -. 9 [.354] f 36 )[ ,03 - 0 ,04 -0 6( 8 4 0 ( f6 7 1 1.4 ,0 5 68 90 [ 1.8 , 2 [2 .0 . 685 0 2] ] Markierung Allowable shaft load (10 mm shaft) 100 N radial, 100 N axial Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 19 10 [.394] 10 [.394] Outline drawing PRAS5-V Connector M12 radial 20 [.787] POSIROT® Instruction Manual 38 [1.496] 3 [.118] 3 [.118] 10 [.394] Ø15 [.591] )] Ø9 [.354] 01 6 - .0 001 -. Ø60 [2.362] M12-Stecker 9 [.354] )[ 3 ,0 - 0 ,0 4 -0 36 ( f6 4 0, 8 1. 4 17 ( f6 90 [ 1.8 05 68 , 2 [2 0 02 . . 685 ] ] Markierung Allowable shaft load (10 mm shaft) 100 N radial, 100 N axial 20 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Outline drawing PRAS20 Measuring area Messfläche Position Positionsmagnet magnet 1,6 [.063] Dimensions informative only. For guaranteed dimensions consult factory. 6 [.236] Dimensions in mm [inch] Ø48 [1.890] 30° 17,5 [.689] M4 Reference position Marking Markierung 20 [.787] M4 28 [1.102] Ø38 [1.496] 4,5 [ .177 ] 8 [.315] Marking Marking (see page 7) Marking Marking © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 21 POSIROT® Instruction Manual Outline drawing PRAS21 Position magnet Measuring area Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Marking M3 Reference position M3 Marking Marking (see page 7) Marking Marking 22 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Outline drawing PRAS26 Dimensions in mm [inch] Ø48 [1.890] 38 0,05 [1.496 .002] 4 R1 51 [.5 Positionsmagnet / position magnet [ 4,1 18,8 [.740] 20 [.787] ] 1 .16 ] 38,8 [1.528] 6 [.236] 29,2 [1.150] 1,5 [.059] Dimensions informative only. For guaranteed dimensions consult factory. 9,5 [.374] 28 [1.102] M4 M4 Maße in mm [inch] dimension in mm [inch] Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 14.05.2013 Maßstab 1,5:1 Name schindler Kontrolliert AUTOMATION SENSORIK MESSTECHNIK Status Änderungen Datum CT: Werkstoff, Halbzeug Macromelt OM638 schwarz (ASM00007) (see page 7) Benennung Markierung Marking Marking Markierung PRAS26 Harg1 Maßzeichnung / general drawing Norm AS M Reference SG 0047 E 1 position BMC: ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei 121626_PRAS26 Harg1_101_EMZ.idw Blatt 1 /1 A4 Name © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 23 POSIROT® Instruction Manual Outline drawing PRAS27 Dimensions in mm [inch] Positionsmagnet Position magnet / position magnet Dimensions informative only. For guaranteed dimensions consult factory. 10 [.394] 49,5 0,1 [1.949 .004] 5,2 [.205] [.2 4 8] Ø7,8 [.307] ,3 Ø5 [.197] 60° Positionsmagnet Position magnet / position magnet R6 18,2 [.717] 30 [1.181] 45,5 [1.791] 38 [1.496] Markierung / Marking marking for screws according DIN 912-M4 (ISO 4762) or DIN 6912-M4 or DIN 7984-M4 Meßfläche area / Measuring measurement area Kabel Cable / cable 5 [.197] 22 [.866] Markierung Markierung Reference position Marking Markierung Markierung Marking (see page 7) Zugentlastung Strain relief For all sensors with cable: Cable diameter Min. bending radius 24 Ø 5,2 mm in motion not in motion 10 x cable diameter, 10 million cycles 5 x cable diameter MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Analog output U2 Voltage Output 0.5 ... 10 V Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) Operating temperature Protection EMC U2B Voltage Output 0.5 ... 10 V Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) Operating temperature Protection EMC U6 Voltage Output 10 ... 90% ratiometr. Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) Operating temperature Protection EMC U6/8,25 Voltage Output 10 ... 90% ratiometr. Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) Operating temperature Protection EMC © by ASM GmbH www.asm-sensor.com 18 ... 36 V DC 10 mA typ., 15 mA max. 0.5 ... 10 V DC 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+105 °C as option) Reverse polarity, short circuit EN 61326-1:2013 11.5 ... 27 V DC 12 mA typ., 16 mA max. 0.5 ... 10 V DC 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+105 °C as option) Reverse polarity, short circuit EN 61326-1:2013 5V DC ±10 % 8 mA typ., 12 mA max. 10 ... 90 % of the excitation voltage 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+125 °C as option) Reverse polarity, short circuit EN 61326-1:2013 8.25 V DC ±10 % 8 mA typ., 12 mA max. 10 ... 90 % of the excitation voltage 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+125 °C as option) Reverse polarity, short circuit EN 61326-1:2013 MAN-PRAS-E-15 25 POSIROT® Instruction Manual Analog output U8 Voltage Output 0,5 ... 4,5 V Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) Operating temperature Protection EMC I1 Current Output 4 ... 20 mA, 3 wire Excitation voltage Excitation current Load resistor Output current Measuring rate Stability (temperature) Operating temperature Protection EMC I1B Current Output 4 ... 20 mA, 3 wire Excitation voltage Excitation current Load resistor Output current Measuring rate Stability (temperature) Operating temperature Protection EMC 11 ... 36 V DC 10 mA, typ. 20 mA max. 0,5 ... 4,5 V DC 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C Reverse polarity, short circuit EN 61326-1:2013 18 ... 36 V DC 30 mA typical, 35 mA max. 500 Ω max. 4 ... 20 mA 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C Reverse polarity, short circuit EN 61326-1:2013 10 ... 27 V DC 32 mA typical, 36 mA max. 200 Ω max. 4 ... 20 mA 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C Reverse polarity, short circuit EN 61326-1:2013 Other outputs on request. Output signals Excitation + U2 / U2B U6 / U6/8,25 U8 I1 / I1B 26 MAN-PRAS-E-15 www.asm-sensor.com Signal + GND © by ASM GmbH POSIROT® Instruction Manual Analog output, redundant U2R Voltage Output 0.5 ... 10 V Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) 18 ... 36 V DC 10 mA typ., 15 mA max. per channel 0.5 ... 10 V DC 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (+105 °C as option) Reverse polarity, short circuit EN 61326-1:2013 Operating temperature Protection EMC U8R Voltage Output 0,5 ... 4,5 V Excitation voltage Excitation current Output voltage Output current Measuring rate Stability (temperature) 11 ... 36 V DC 10 mA, typ. 20 mA max. per channel 0,5 ... 4.5 V DC 2 mA max. 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C Reverse polarity, short circuit EN 61326-1:2013 Operating temperature Protection EMC I1R Current Output 4 ... 20 mA, 3 wire Excitation voltage Excitation current 18 ... 36 V DC 30 mA typical, 35 mA max. per channel 500 Ω max. 4 ... 20 mA 1 kHz standard ±50 x 10-6 / °C f.s. (typ.) for 90°...360° ±100 x 10-6 / °C f.s. (typ.) for <90° -40 ... +85 °C (-40 ... +185 °F) Reverse polarity, short circuit EN 61326-1:2013 Load resistor Output current Measuring rate Stability (temperature) Operating temperature Protection EMC Other outputs available on request. Excitation + Signal + GND U2R U8R I1R Do not connect! Excitation + Signal + GND Do not connect! © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 27 POSIROT® Instruction Manual Signal wiring Signal wiring 1 channel M12A4/5, M12R4/5 4/5 pin (Plug and cable connection) Signal Plug connection Excitation + Signal GND Do not connect! Do not connect! 1 2 3 4 5 Cable connection [BN-WH-BU-BK] Cable connection [WH-GN-BN] brown white blue black white green brown – 3-wire current 4...20 mA interface: GND has to be connected! Connection View to sensor connector Signal wiring 2 channel redundant version M12, 8 pin (Plug and cable connection) Signal Plug connection Cable connection CH1-Excitation + CH1-Signal CH1-GND CH1-Do not connect! CH2-Excitation + CH2-Signal CH2-GND CH2-Do not connect! 1 2 3 4 5 6 7 8 white brown green yellow grey pink blue red Connection View to sensor connector 28 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Signal wiring Signal Wiring PRAS20 / PRAS21 Signal Wires Excitation + Signal GND brown white blue Connection Signal GND Excitation + PRAS20 Signal Excitation + GND PRAS21 Signal Wiring PRAS20R (redundant version) Signal Wires Excitation + Signal GND brown white blue Connection Signal Excitation + GND GND Excitation + Signal PRAS20R © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 29 POSIROT® Instruction Manual Signal wiring Signal wiring PRAS26 TE3, 3 pin Connection Signal Plug connection GND Excitation + Signal 1 2 3 2 1 3 View to sensor connector Connector TE3 (Connector cable see page 32) 30 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Accessory cables Connector cable M12, 4-pin shielded* Suitable for 5-pin sensor connectors M12A5 and M12R5 The 4-core screened cable is supplied with a mating 4-pin 90° M12 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Cross section 0.34 mm2 Order code: KAB - XM - M12/4F/W - LITZE IP69K: KAB - XM - M12/4F/W/69K - LITZE Length in m Connector cable M12, 4-pin shielded* Suitable for 5-pin sensor connectors M12A5 and M12R5 The 4-core screened cable is supplied with a mating 4-pin M12 connector at one end and 4 wires at the other end. Available lengths are 2, 5 and 10 m. Cross section 0.34 mm2 Order code: KAB - XM - M12/4F/G - LITZE IP69K: KAB - XM - M12/4F/G/69K - LITZE Length in m Signal wiring M12, 4 pin Plug connection / Cable connection 1 brown 2 white 3 blue 4 black * = shielded connector Connector cable M12, 8-pin shielded* The 8-core screened cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Cross section 0.25 mm2 Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded* The 8-core screened cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Cross section 0.25 mm2 Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin Plug connection / Cable connection 1 white 2 brown 3 green 4 yellow 5 grey 6 pink 7 blue 8 red * = shielded connector © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 31 POSIROT® Instruction Manual Accessory cables Connector cable PRAS26 Connector, 3-pin This cable is supplied with a male 3-pin connector at one end and 3 wires at the other end. Cross section 0.32 mm2 .Wire length 0.5 m. Order code: CONN-TE-3F-G-LITZE-0,5M 3 1 2 Signal wiring 3-pin connector 32 Connector Plug connection pin / cable / Wires color 1 blue 2 brown MAN-PRAS-E-15 www.asm-sensor.com 3 white © by ASM GmbH J K J K 13 [.512] Markierung / marking 8 [.315] 3,5 [.138] 4,5 [.177] 4,5 [.177] 20 [.787] Position magnet PRMAG20 Ø30 [1.181] POSIROT® Instruction Manual Accessories 5 [.197] Sensor / sensor Sensor / sensor Weight 11 g approx. Moment of inertia 1.2 kgmm2 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 33 J K K J Sensor / sensor 6,6 [.260] 2,7 [.106] 5 [.197] Markierung / marking 3,7 [.146] 2,7 [.106] 8 [.315] Position magnet PRMAG21 16 [.630] POSIROT® Instruction Manual Accessories Ø5,4 [.213] Sensor / sensor Weight 3 g approx. Moment of inertia 0.1 kgmm2 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 34 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Accessories Position magnet PRMAG22 E 5 4, 5 6 ,5 F 22 6,4 36 26 F E 15 6,5 Markierung / marking Weight 17 g approx. Moment of inertia 3 kgmm2 Sensor / sensor Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 35 G H 8,2 [.323] H 10 [.394] 15 [.591] Position magnet PRMAG5-Z 9 [.354] POSIROT® Instruction Manual Accessories G 14 [.551] Ø48 0,05 [1.890 0.002] [ ] Ø66 +- 00,1 2.598 +- 00.004 Sensor / sensor 5 [.197] Nut / notch Weight 100 g approx. Moment of inertia 55 kgmm2 Markierung / marking Sensor / sensor Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Fixing of the position magnets Adjacent magnetic fields or ferromagnetic materials can influence the measurement results of the PRAS sensors of the POSIROT® product family. Therefore the angle sensors should be mounted solely with nonmagnetic / non magnetisable screws. NOTICE Mounting of the magnets Magnet Mounting method Material PRMAG20 Screw(s) M4 A4 PRMAG21 Screw(s) M2.5 A4 PRMAG22 Screw(s) M4 or M6 A4 PRMAG5-Z Screws M8 A2 – A2 or non-magnetic Anti-rotation element 36 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Accessories Assembly of the position magnets NOTICE Usually it is not admissible to countersink a position magnet into ferromagnetic material, because this would have a negative influence on the performance of the position magnet, and could lead to measurement errors of the PRAS angle sensors. PRMAG flush-mounted bündig surface-mounted nicht bündig bündig nicht bündig PRMAG unmagnetisches Non magnetic Material material unmagnetisches (z.B. Al, (e.g. Al,POM POMusw.) etc.) Material (z.B. Al, POM usw.) PRMAG5-Z PRMAG20 PRMAG21/22 bündig nicht bündig flush-mounted bündig PRMAG nicht bündig surface-mounted PRMAG magnetisches Material magnetisches Magnetic material (z.B. St, St, Ck Material (e.g. Ckusw.) etc.) (z.B. St, Ck usw.) – – © by ASM GmbH www.asm-sensor.com PRMAG5-Z PRMAG20 PRMAG21/22 MAN-PRAS-E-15 37 POSIROT® Instruction Manual Accessories Mounting plate PRPT-BPL1 40 [1.575] Ø33 [1.299] 40 [1.575] 90 ] 17 [.2 In combination with the mounting clamps PRPT-BFS1 (3 x M2.5) or in combination with the mounting bracket PRPT-BFS2 (3 x M4). 5 [.197] ,5 5 ° 11 0° 4 8 [1 4 2[ .890 ] 1.6 5 4] 3x M2,5 4 [.157] 4 [.157] 55 [2.165] Mounting plate PRPT-BPL2 (welding assembly) 3x M4 Ø33 [1.299] 90 ° 11 0° 4 4 8 [1 2[ 4 [.157] 4 [.157] .89 0 1.6 5 ] 4] In combination with the mounting clamps PRPT-BFS1 (3 x M2.5) or in combination with the mounting bracket PRPT-BFS2 (3 x M4). 3x M2,5 55 [2.165] 3x M4 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 38 MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Accessories Mounting plate PRPT-BPL3 Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. Mounting possibilities PRAS2/PRAS3 PRPT-BPL2 + PRPT-BFS2 PRPT-BPL1 + PRPT-BFS2 PRPT-BPL2 + PRPT-BFS1 PRPT-BPL1 + PRPT-BFS1 © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 39 POSIROT® Instruction Manual Couplings Model MK4 2 Nm Rated torque Maximum misalignment Total length (inserted) 37 mm Axial misalignment (a) < 0.7 mm Angular misalignment (b) < 2° Lateral misalignment (c) < 0.25 mm 0,25 [.0098] 0,7 [.0276] 2° [ + .008 0,2 1.457 - 0 37 +- 0 ] 11 [.433] a 11 [.433] b c ØA ØB Dimensions in mm [inch] Order code A B MK4-37-6-6 Ø6 [.236 +.0005] Ø 6 [.236 +.0005] MK4-37-6-10 Ø6 [.236 +.0005] Ø10 [.394 +.0006] MK4-37-6-12 Ø6 [.236 +.0005] Ø12 [.472 +.0007] [ axially pluggable + .008 0,2 1.457 - 0 37 +- 0 ] 11 [.433] ØA ØB 11 [.433] pluggable side 40 Screws (ISO4029) 2 x M4 Torque 2,5 Nm MAN-PRAS-E-15 www.asm-sensor.com Dimensions in mm [inch] © by ASM GmbH POSIROT® Instruction Manual Service, calibration, disposal Service Sensors and accessories have to be repaired and adjusted at ASM in Moosinning. In order to avoid risk of injury and improper handling the customer is not allowed to repair the sensor. No warranty or liability will be granted for opened sensors. Damaged sensors must be shut down immediately and sent to the factory for repair. Calibration The recommended calibration interval is 1 year. Test protocol is available on request. Disposal Disposal according to applicable government regulations. © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 41 POSIROT® Instruction Manual Reliability Characteristics Models Characteristics PRAS1, PRAS2, PRAS3, PRAS5, PRAS20, PRAS20R, PRAS21, PRAS26, PRAS27 U2 U2R U2B Voltage output 0,5 ... 10 V Voltage output 0,5 ... 10 V Voltage output 0,5 ... 10 V U6 U6/8,25 Voltage output 0,5 ... 4,5 V Voltage output 0,825 ... 7,425 V U8 U8R Voltage output 0,5 ... 4,5 V Voltage output 0,5 ... 4,5 V I1 I1R I1B Current output 4 ... 20 mA Current output 4 ... 20 mA Current output 4 ... 20 mA Device type B Probability of failure PFH (λDU) 877 Fit Life period MTTFd 130 years Working life 10 years Mechanical life period L10 100 x 106 revolutions Max. revolutions 10.000 1/min Allowable shaft load (10 mm solid shaft, 6 mm hollow shaft) 100 N radial, 100 N axial Standards 42 IEC 61508-1, -2, -6, Functional Safety ISO 13849-1, Safety of Machines SN29500 Failure rate electronic components (Siemens) MAN-PRAS-E-15 www.asm-sensor.com © by ASM GmbH POSIROT® Instruction Manual Declaration of conformity Declaration of conformity The angle sensor Manufacturer: ASM GmbH Am Bleichbach 18-24 85452 Moosinning / Germany Model: PRAS1, PRAS2, PRAS3, PRAS5, PRAS20, PRAS21, PRAS27 complies with the following standards and directives: Directives: 2014 96/79 Standards: EN 61326-1:2013 (EMC) Moosinning, 8th 07.2013 i.A. Peter Wirth Head of Development © by ASM GmbH www.asm-sensor.com MAN-PRAS-E-15 43 ASM GmbH Automation • Sensorik • Messtechnik Am Bleichbach 18-24 Telephone: +49 8123 986-0 Internet: www.asm-sensor.de E-Mail: [email protected] 85452 Moosinning / Germany Telefax: +49 8123 986-500 www.asmsensors.com [email protected] © by ASM GmbH, Moosinning 2.0.0 / 07.2015 Subject to change without notice. See protection note DIN 34!