CM400HX-24A Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 Single IGBTMOD™ NX-Series Module 400 Amperes/1200 Volts A D E J F J G Y (4 PLACES) AD AE AF H 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 Q ST 47 U 24 Z R S T Q 48 U AA B AB 23 DETAIL "B" 1 W V X M L 2 K 3 4 5 6 7 8 AG 9 10 11 12 13 14 15 16 17 18 19 20 21 22 N P K L DETAIL "A" AL AM AK AT AU E(24) E(23) AV C AR AS AP C(22) AW AN E1(16) AX G1(15) C(47) C(48) AQ DETAIL "A" Th NTC DETAIL "B" AJ AH AC (4 PLACES) TH1 (1) *ALL PIN DIMENSIONS WITHIN A TOLERANCE OF ±0.5 TH2 (2) Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U V W X Y Rev. 3/09 Inches Millimeters Dimensions 5.98 2.44 0.67 5.39 4.79 4.33±0.02 3.89 3.72 0.53 0.15 0.28 0.30 1.95 0.9 0.55 0.87 0.67 0.48 0.24 0.16 0.37 0.83 M6 152.0 62.0 17.0 137.0 121.7 110.0±0.5 99.0 94.5 13.5 3.8 7.25 7.75 49.54 22.86 14.0 22.0 17.0 12.0 6.0 4.2 6.5 21.14 M6 Z AA AB AC AD AE AF AG AH AJ AK AL AM AN AP AQ AR AS AT AU AV AW AX Inches Millimeters 1.53 39.0 1.97±0.02 50.0±0.5 2.26 57.5 0.22 Dia. 5.5 Dia. 0.67+0.04/-0.0217.0+1.0/-0.5 0.51 13.0 0.27 7.0 0.03 0.8 0.81 20.5 0.12 3.0 0.14 3.5 0.21 5.4 0.49 12.5 0.15 3.81 0.05 1.15 0.025 0.65 0.29 7.4 0.24 6.2 0.17 Dia. 4.3 Dia. 0.10 Dia. 2.5 Dia. 0.08 Dia. 2.1 Dia. 0.06 1.5 0.49 12.5 Description: Powerex IGBTMOD™ Modules are designed for use in switching applications. Each module consists of one IGBT Transistor in a single configuration with a reverse connected super-fast recovery free-wheel diode. All components and interconnects are isolated from the heat sinking baseplate, offering simplified system assembly and thermal management. Features: £ Low Drive Power £ Low VCE(sat) £ Discrete Super-Fast Recovery Free-Wheel Diode £ Isolated Baseplate for Easy Heat Sinking Applications: £ AC Motor Control £ Motion/Servo Control £ Photovoltaic/Fuel Cell Ordering Information: Example: Select the complete module number you desire from the table below -i.e. CM400HX-24A is a 1200V (VCES), 400 Ampere Single IGBTMOD™ Power Module. Type Current Rating Amperes VCES Volts (x 50) CM 400 24 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 CM400HX-24A Single IGBTMOD™ NX-Series Module 400 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol Power Device Junction Temperature CM400HX-24A Units Tj -40 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M6 Main Terminal Screws — 40 in-lb Module Weight (Typical) — 330 Grams Baseplate Flatness, On Centerline X, Y (See Below) — ±0 ~ +100 µm VISO 2500 Volts Collector-Emitter Voltage (G-E Short) VCES 1200 Volts Gate-Emitter Voltage (C-E Short) VGES ±20 Volts IC 400 Amperes Storage Temperature Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Inverter Sector Collector Current (TC = 88°C)*1*4*9 Peak Collector Current (Pulse)*3 ICM 800 Amperes Emitter Current (TC = 25°C)*1*4*9 IE*2 400 Amperes IEM*2 800 Amperes PC 2450 Watts Peak Emitter Current (Pulse)*3 Maximum Collector Dissipation (TC = 25°C)*1*4 *1 *2 *3 *4 *9 Case temperature (TC) and heatsink temperature (Tf) are defined on the surface of the baseplate and heatsink at just under the chip. IE, IEM, VEC, trr and Qrr represent ratings and characteristics of the anti-parallel, emitter-to-collector free-wheel diode (FWDi). Pulse width and repetition rate should be such that device junction temperature (Tj) does not exceed Tj(max) rating. Junction temperature (Tj) should not increase beyond Tj(max) rating. Use both of each main terminal (collector and emitter) to connect external wiring. BASEPLATE FLATNESS MEASUREMENT POINT CHIP LOCATION (TOP VIEW) NTC Thermistor 87.9 Y FWDi 0 IGBT + : CONVEX HEATSINK SIDE – : CONCAVE Chip Location (Top View) 0 0 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 X – : CONCAVE 21.8 47 24 48 23 35.2 35.2 45.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 73.6 74.3 + : CONVEX HEATSINK SIDE 21.8 Dimensions in mm (Tolerance: ±1mm) 2 Rev. 3/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 CM400HX-24A Single IGBTMOD™ NX-Series Module 400 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Inverter Sector Characteristics Collector Cutoff Current Gate-Emitter Threshold Voltage Gate Leakage Current Collector-Emitter Saturation Voltage Symbol Test Conditions Min. Typ. Max. Units ICES VCE = VCES, VGE = 0V — — 1.0 mA VGE(th) IC = 40mA, VCE = 10V 6 7 8 Volts IGES VGE = VGES, VCE = 0V — — 0.5 µA VCE(sat) IC = 400A, VGE = 15V, Tj = 25°C*5 — 2.0 2.6 Volts IC = 400A, VGE = 15V, Tj = 125°C*5 — 2.2 — Volts IC = 400A, VGE = 15V, Chip — 1.9 — Volts — — 66.0 nF — — 6.0 nF Input Capacitance Cies Output Capacitance Coes Reverse Transfer Capacitance Cres Total Gate Charge QG VCE = 10V, VGE = 0V — — 1.3 nF VCC = 600V, IC = 400A, VGE = 15V — 2000 — nC — — 660 ns VCC = 600V, IC = 400A, — — 190 ns Inductive Turn-on Delay Time td(on) Load Turn-on Rise Time tr Switch Turn-off Delay Time td(off) VGE = ±15V, — — 700 ns Time Turn-off Fall Time tf RG = 0.75Ω, IE = 400A, — — 600 ns Reverse Recovery Time* trr*2 Inductive Load Switching Operation — — 250 ns Reverse Recovery Charge* Qrr*2 — 13 — µC Emitter-Collector Voltage* VEC*2 IE = 400A, VGE = 0V, Tj = 25°C*5 — 2.6 3.4 Volts IE = 400A, VGE = 0V, Tj = 125°C*5 — 2.16 — Volts IE = 400A, VGE = 0V, Chip — 2.5 — Volts Min. Typ. Max. Units Thermal and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Module Lead Resistance Symbol Test Conditions Rlead Main Termnals-Chip (Per Switch) — 0.6 — mΩ Thermal Resistance, Junction to Case** Rth(j-c)Q Per IGBT*1 — — 0.051 °C/W Thermal Resistance, Junction to Case** Rth(j-c)D Per FWDi*1 — — 0.093 °C/W Rth(c-f) Case to Heatsink (Per 1 Module) — 0.015 — °C/W 2.1 3.0 3.9 Ω Contact Thermal Resistance** Thermal Grease Internal Gate Resistance RGint Internal Gate Resistance External Gate Resistance Applied*1*7 TC = 25°C TC = 125°C RG 4.2 6.0 7.8 Ω 0.75 — 7.8 Ω Min. Typ. Max. Units 4.85 5.00 5.15 kΩ –7.3 — +7.8 % — 3375 — K — — 10 mW NTC Thermistor Sector, Tj = 25°C unless otherwise specified Characteristics Symbol Zero Power Resistance R Deviation of Resistance ∆R/R B Constant Power Dissipation B(25/50) P25 Test Conditions TC = 25°C*1 TC = 100°C, R100 = 493Ω*1 )*6 B = (InR1 – InR2) / (1/T1 – 1/T2 TC = 25°C*1 *1 Case temperature (TC) and heatsink temperature (Tf) are defined on the surface of the baseplate and heatsink at just under the chip. *2 IE, IER, VEC, trr and Qrr represent ratings and characteristics of the anti-parallel, emitter-to-collector free-wheel diode (FWDi). *5 Pulse width and repetition rate should be such as to cause negligible temperature rise. *6 R1: Resistance at Absolute Temperature T1(K), R2: Resistance at Absolute Temperature T2(K), T(K) = T(°C) + 273.15 *7 Typical value is measured by using thermally conductive grease of λ = 0.9 [W/(m • K)]. Rev. 3/09 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 CM400HX-24A Single IGBTMOD™ NX-Series Module 400 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (INVERTER PART - TYPICAL) VGE = 20V 4 Tj = 25°C 13 15 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 600 12 400 11 200 10 9 0 2 4 6 8 200 400 600 IC = 800A 6 IC = 400A 4 IC = 160A 2 0 800 6 8 10 12 14 16 18 GATE-EMITTER VOLTAGE, VGE, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (INVERTER PART - TYPICAL) CAPACITANCE VS. VCE (INVERTER PART - TYPICAL) HALF-BRIDGE SWITCHING CHARACTERISTICS (INVERTER PART - TYPICAL) 103 CAPACITANCE, Cies, Coes, Cres, (nF) 102 0 1 2 3 103 VGE = 0V td(off) td(on) Cies Coes 101 100 102 tr 101 VCC = 600V VGE = ±15V RG = 0.75Ω Tj = 125°C Inductive Load Cres 100 101 102 100 101 102 103 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. GATE RESISTANCE (INVERTER PART - TYPICAL) REVERSE RECOVERY CHARACTERISTICS (INVERTER PART - TYPICAL) GATE CHARGE VS. VGE (INVERTER PART) 103 VCC = 600V VGE = ±15V IC = 400A Tj = 125°C Inductive Load td(on) 103 td(off) tr 102 10-1 100 GATE RESISTANCE, RG, (Ω) 101 20 tf 102 10-1 10-1 4 REVERSE RECOVERY, Irr (A), trr (ns) EMITTER CURRENT, IE, (AMPERES) SWITCHING TIME, (ns) 0 8 COLLECTOR-CURRENT, IC, (AMPERES) tf 4 1 Tj = 25°C COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) Tj = 25°C Tj = 125°C 104 2 0 10 103 101 3 SWITCHING TIME, (ns) 0 10 VGE = 15V Tj = 25°C Tj = 125°C 20 102 VCC = 600V VGE = ±15V RG = 0.75Ω Tj = 25°C Inductive Load Irr trr 101 100 101 102 EMITTER CURRENT, IE, (AMPERES) 103 GATE-EMITTER VOLTAGE, VGE, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 800 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (INVERTER PART - TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (INVERTER PART - TYPICAL) IC = 400A 16 VCC = 400V VCC = 600V 12 8 4 0 0 1000 2000 3000 GATE CHARGE, QG, (nC) Rev. 3/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 CM400HX-24A Single IGBTMOD™ NX-Series Module 400 Amperes/1200 Volts 100 101 102 103 SWITCHING LOSS, Eon, Eoff, (mJ/PULSE) SWITCHING LOSS, Eon, Eoff, (mJ/PULSE) VCC = 600V VGE = ±15V RG = 0.75Ω Tj = 125°C Inductive Load Eon Eoff 102 101 100 10-1 REVERSE RECOVERY SWITCHING LOSS, Err, (mJ/PULSE) VCC = 600V VGE = ±15V IE = 400A Tj = 125°C Inductive Load Err 10-2 100 GATE RESISTANCE, RG, (Ω) Rev. 3/09 100 10-1 101 100 10-1 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) REVERSE RECOVERY SWITCHING LOSS VS. GATE RESISTANCE (INVERTER PART - TYPICAL) 102 100 101 101 10-3 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (INVERTER PART - TYPICAL) 10-2 10-1 100 VCC = 600V VGE = ±15V RG = 0.75Ω Tj = 125°C Inductive Load 101 100 101 Err 102 103 EMITTER CURRENT, IE, (AMPERES) GATE RESISTANCE, RG, (Ω) COLLECTOR CURRENT, IC, (AMPERES) 103 102 VCC = 600V VGE = ±15V IC = 400A Tj = 125°C Inductive Load Eon Eoff REVERSE RECOVERY SWITCHING LOSS, Err, (mJ/PULSE) 103 102 101 REVERSE RECOVERY SWITCHING LOSS VS. EMITTER CURRENT (INVERTER PART - TYPICAL) SWITCHING LOSS VS. GATE RESISTANCE (INVERTER PART - TYPICAL) SWITCHING LOSS VS. COLLECTOR CURRENT (INVERTER PART - TYPICAL) 101 10-1 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.051°C/W (IGBT) Rth(j-c) = 0.093°C/W (FWDi) 10-2 10-5 10-4 10-3 10-3 TIME, (s) 5