DATASHEET Rev. E PSM500 SERIES 90~264VAC Input Voltage Range 500 Watts with Forced Airflow Active PFC, Single Output Medical AC/DC Switching Power Supplies Type U Type E Type F FEATURES • Optional High Efficiency OR-ing FET Diode Current • Active PFC • Single Output Share Option • Short Circuit, Over Load, Over Voltage, and Over • 90~264VAC Input Voltage Range • 500W with Forced Airflow Temperature Protection • 83% Efficiency • 3 Mechanical Options Available: U-Chassis, Enclosed • RoHS Compliant with Rear Side Fan, Enclosed with Top Fan • +5VSB/0.25A Convection Cooling, 1.0A Forced Air Cooling • +12V/1A DC Fan Output • Remote Inhibit Function • UL60601-1, TUV EN60601-1, and IEC60601-1:2005 (3rd edition) Safety Approvals DESCRIPTION The PSM500 series of medical AC/DC switching power supplies consists of U-chassis (U type), enclosed with rear-side built-in (E type), and enclosed with top-side built-in fan (F type) models. Built-in fan models offer 500W of output power and U-chassis models offer 360W of output power with convection cooling and 500W with 30CFM forced airflow. All units have a single output, 90~264VAC full range input, and active PFC. These supplies also have UL60601-1, TUV EN60601-1, and IEC60601-1:2005 (3rd edition) safety approvals. All models are protected against short circuit, over load, over voltage, and over temperature conditions. This series also has a current sharing option (suffix “D”). 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 8 Rev. E PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies SPECIFICATIONS: PSM500 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range Input Frequency Input Current (rms) Inrush Current Power Factor OUTPUT SPECIFICATIONS Output Current Output Voltage Line Regulation Load Regulation Minimum Load 90 ~ 264VAC (Full Range) 47 ~ 63Hz 6A max. at 115VAC; 3A max. at 230VAC < 25A peak at 115VAC; < 50A peak at 230VAC cold start and 25°C >0.95 at 115VAC and full load; > 0.90 at 230VAC and full load Output Power (See Note 2) Ripple & Noise (20MHz BW) (See Note 4) Hold Up Time Overshoot at Turn-On/Turn-Off Temperature Coefficient ADDITIONAL FUNCTIONS Remote Control (Inhibit) Power Good Output Fan Fault Output Active Low Active High or Floating Active Low Active High Active Low Active High Fan Speed Control Current Share Option (See Note 1) PROTECTION Short Circuit Protection Over Voltage Protection Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Primary to Secondary Isolation Voltage Primary to Frame Ground Secondary to Frame Ground Primary to Secondary Insulation Resistance Primary to Frame Ground Earth Leakage Current Enclosure ENVIRONMENTAL SPECIFICATIONS Operating Temperature (see derating curve) Operating Humidity (non-condensing) Storage Temperature Storage Humidity (non-condensing) MTBF Burn-in Test PHYSICAL SPECIFICATIONS Dimensions (L x W x H) Weight 05/09/2014 See Table See Table ±0.5% ±1% 0% 360W max. with convection cooling for U-Chassis models 500W max. with 30CFM forced air for U-Chassis models 500W max. for models with built-in fans 1% 20ms typ. at 360W load and 115VAC input < ±10% of nominal output voltage. No voltage of opposite polarity should be present on the output during turn-on or turn-off ±0.04%/°C 0 – 0.5V (output is disabled) 3.5 – 5.25V (output is enabled) Output voltage falls below its under voltage threshold. Indicates DC output is good and within regulation Fan fault Fan works in normal condition The power supply includes a sophisticated fan controller that only turns the fan on as needed, sets the fan speed according to cooling requirements, and generates a fan fail alarm for a non-rotating fan. Single wire: Up to 4 units cane be paralleled within 10% accuracy at full load The supply will automatically recover without damage when short circuit condition is removed. 110% to 130% above nominal output. The power supply will not automatically recover after the fault condition is removed. A manual reset is necessary or INHIBIT pin is reset. 110% to 150% maximum load. Auto-recovery without damage after fault condition is removed. An over temperature condition is typically the result of current overloading or inadequate air circulation. When the thermistor senses a temperature inside the power supply that is above normal, the unit will automatically shut down. The power supply will recover when the thermistor temperature returns to a normal value and after the INHIBIT pin is reset. 83% typical at 115VAC and full load; 86% typical at 230VAC and full load 5656VDC for 2 seconds 2121VDC for 2 seconds 707VDC 20MΩ min / 500VDC 20MΩ min / 500VDC < 300µA at 264VAC The leakage current measurement is made in accordance with safety agency requirements. < 100µF at 264VAC 0°C to +70°C (derate linearly 2.5% / °C from +51°C to +70°C) 5% to 95% -10°C to +85°C 10% to 95% > 100,000 hours at full load and 25°C ambient temperature 100% burn-in tested at max. load under 40±5°C U Type: 8.00” x 4.66” x 1.51” (203.2 x 118.5 x 38.5 mm) E Type: 9.03” x 4.66” x 1.63” (229.4 x 118.5 x 41.5 mm) DC Fan: 1.57” x 1.57” x 0.79” (40 x 40 x 20 mm) F Type: 8.00” x 4.66” x 2.44” (203.2 x 118.5 x 62.0 mm) DC Fan: 2.36” x 2.36” x 0.59” (60 x 60 x 15 mm) U Type: 1.9lbs (860g) E Type: 2.16lbs (980g) F Type: 2.18lbs (990g) Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 8 PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. E SAFETY UL60601-1; TUV EN60601-1; IEC60601-1:2005 (3rd edition); CAN/CSA-C22.2 No.60601-1-08 Safety Requirements Electromagnetic Compatibility Tests of conformance for this requirement will be performed with host system. FCC Requirements The power supply complies with the FCC Part 18 limits CE Requirements The power supply complies with the “Class B” requirements of EN60601-1-2 and EN55011 U-CHASSIS MODELS (Suffix “U”) Model (1) Input Voltage Range Output Voltage Min Load Output Current Max Load Max Load (Convection) (30CFM Forced Air) 30A 41.67A Output Power (2) 30CFM Convection Forced Air 360W 500W PSM500B-1Y12-U (D) 90 ~ 264 VAC 12 VDC 0A PSM500B-1Y24-U (D) 90 ~ 264 VAC 24 VDC 0A 15A 20.84A 360W PSM500B-1Y30-U (D) 90 ~ 264 VAC 30 VDC 0A 12A 16.67A 360W 500W PSM500B-1Y36-U (D) 90 ~ 264 VAC 36 VDC 0A 10A 13.89A 360W 500W 500W PSM500B-1Y48-U (D) 90 ~ 264 VAC 48 VDC 0A 7.5A 10.42A 360W 500W PSM500B-1Y54-U (D) 90 ~ 264 VAC 54 VDC 0A 6.67A 9.26A 360W 500W PSM500B-1Y57-U (D) 90 ~ 264 VAC 57 VDC 0A 6.32A 8.78A 360W 500W ENCLOSED WITH REAR-SIDE BUILT-IN FAN MODELS (Suffix “E”) Model (1) Input Voltage Range Output Voltage Output Current PSM500B-1Y12-E (D) 90 ~ 264 VAC 12 VDC Min Load 0A PSM500B-1Y24-E (D) 90 ~ 264 VAC 24 VDC 0A Max Load 41.67A 20.84A Output Power (2) 500W 500W PSM500B-1Y30-E (D) 90 ~ 264 VAC 30 VDC 0A 16.67A 500W PSM500B-1Y36-E (D) 90 ~ 264 VAC 36 VDC 0A 13.89A 500W PSM500B-1Y48-E (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 500W PSM500B-1Y54-E (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSM500B-1Y57-E (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 500W ENCLOSED WITH TOP-SIDE BUILT-IN FAN MODELS (Suffix “F”) Model (1) Input Voltage Range Output Voltage PSM500B-1Y12-F (D) 90 ~ 264 VAC PSM500B-1Y24-F (D) PSM500B-1Y30-F (D) PSM500B-1Y36-F (D) Output Current Output Power (2) 12 VDC Min Load 0A Max Load 41.67A 90 ~ 264 VAC 24 VDC 0A 20.84A 90 ~ 264 VAC 30 VDC 0A 16.67A 500W 90 ~ 264 VAC 36 VDC 0A 13.89A 500W 500W 500W PSM500B-1Y48-F (D) 90 ~ 264 VAC 48 VDC 0A 10.42A 500W PSM500B-1Y54-F (D) 90 ~ 264 VAC 54 VDC 0A 9.26A 500W PSM500B-1Y57-F (D) 90 ~ 264 VAC 57 VDC 0A 8.78A 500W NOTES 1. Mechanical Options: The “U” suffix in the model number is for U-chassis type, “E” is for enclosed type with rear-side built-in fan, “F” is for enclosed type with top-side built-in fan, and the “D” is for current sharing option. 2. U Type: 360W max. at +40°C ambient temp. and free air convection. 500W max. at +50°C ambient temp. and 30CFM forced air. E Type: 500W max. at +50°C ambient temperature. F Type: 500W max. at +50°C ambient temperature. 3. +5VSB/0.25A with convection cooling and +5VSB/1A with forced air cooling. 4. Ripple & Noise is measured at 20MHz bandwidth and with 0.1µF ceramic capacitor and 10µF/50V electrolytic capacitor bypassed at the output connector at 5% to 100% full load and nominal line. 5. Preset accuracy should be less than 1% of nominal output voltage at 60% full load. 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 8 PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. E MECHANICAL DRAWINGS U-Chassis Models (“U” Suffix): 8.00 x 4.66 x 1.51 Inches (203.2 x 118.5 x 38.5 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 2.00 (50.85) 0.32 (8.25) 3.66 (93.1) CN4 1.05 (26.75) 0.32 (8.25) CN1 0.50 (12.7) 0.50 (12.7) 4X M3 PEM Nuts for Mouting 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 0.75 (19.0) 0.75 (19.0) 2X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 8.00 (203.2) 1.51 (38.5) Q2 CN3 CN5 1 CN2 FAN1 1 FAN2 Recommended direction for forced airflow 1 +V +V CN1 8A/250V AC(N) 1 +V RTN RTN RTN CN4 W AR 0.47 (12.0) N IN FG T2 Q6 Q7 0.75 (19.0) G !! AC(L) REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE 4.66 (118.5) 1 (See page 7 for matching connectors) 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 8 PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. E Enclosed with Rear-Side Built-in Fan (“E” Suffix): 9.03 x 4.66 x 1.63 Inches (229.4 x 118.5 x 41.5 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 2.00 (50.85) 0.32 (8.25) CN4 3.66 (93.1) 1.05 (26.75) 0.32 (8.25) CN1 4X M3 PEM Nuts for Mounting 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 0.75 (19.0) 0.75 (19.0) 2X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 1.63 (41.5) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 9.03 (229.4) CN3 CN2 1 CN5 1 FAN1 1 +V +V +V CN1 RTN 8A/250V N AC(N) L AC(L) 1 RTN RTN 0.75 (19.0) FG CN4 RTN RTN RTN +V +V +V 4.66 (118.5) 1 0.47 (12.0) FG (See page 7 for matching connectors) 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 8 PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. E Enclosed with Top-Side Built-in Fan (“F” Suffix): 8.00 x 4.66 x 2.44 Inches (203.2 x 118.5 x 62 mm) Unit: inches (mm) 7.30 (185.4) 0.35 (8.9) 0.50 (12.7) 0.50 (12.7) 0.35 (8.9) 2.00 (50.85) 0.32 (8.25) 3.66 (93.1) CN4 1.05 (26.75) 0.32 (8.25) CN1 0.50 (12.7) 0.50 (12.7) 4X M3 PEM Nuts for Mounting 0.35 (8.9) 0.35 (8.9) 7.30 (185.4) 0.35 (8.9) 0.77 (19.5) 0.77 (19.5) 0.35 (8.9) 2X M3 PEM Nuts for Mounting 0.75 (19.0) 0.75 (19.0) Tolerance: ±0.008 (±0.2) All dimensions are for reference only 2.44 (62.0) 0.59 (15.0) 1.85 (47.0) 8.00 (203.2) CN3 CN2 1 CN5 1 FAN1 +V 1 +V +V +V CN1 RTN 8A/250V L FG AC(L) 1 RTN CN4 RTN 0.75 (19.0) N AC(N) RTN RTN RTN +V +V 4.66 (118.5) 1 0.47 (12.0) FG (See page 7 for matching connectors) 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 8 PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies Rev. E MATCHING CONNECTORS CN1: Input Connector 3-Pole Terminal block pitch: 8.25mm rate 8A/250V Pin No Signal 1 AC Neutral 2 AC Line 3 FG CN2: +5VSB Output Connector JST B2B-XH-A pitch: 2.5mm or equivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +5VSB 2 GND CN3: Remote Sense Connector JST B6B-XH-A pitch: 2.5mm or equivalent Mates with female housing JST XHP-6 or equivalent Pin No Signal 1 +Sense 2 -Sense 3 +5VSB 4 GND 5 INHIBIT (Remote Control) 6 Current Share CN4: Main Output Connector 6-Pole Terminal block pitch: 8.25mm rate 8A/250V Pin No Signal 1 +Vo 2 +Vo 3 +Vo 4 RTN 5 RTN 6 RTN INHIBIT: Logic Level HIGH (+5V): Enable, Logic Level LOW: Disable (0V) CN5: Fan Control & Power Good Signal Connector Pitch: 2.54x2.54mm dual row 3x2 contacts Pin No Signal 1 FAN FAULT 2, 3 FAN FULL SPEED 4 POWER GOOD 5 GND 6 GND FAN FAN FAULT FULL SPEED CN5 1 3 4 6 POWER GOOD GND GND FAN FAULT: Fan Status Indication; Fan Good: Logic Level HIGH (+5V); Fan Fault: Logic Level LOW (0V) FAN FULL SPEED: Short these 2 pins (#2 and #3) with mini-jumper to get highest fan speed POWER GOOD: Power Good: Logic Level HIGH (+5V); Power Fault: Logic LOW (0V) FAN1: Fan Output Connector JST S2B-XH-A pitch: 2.5mm or eqivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +12VDC FAN+ 2 +12VDC FAN- FAN2: Fan Output Connector JST B2B-XH-A pitch: 2.5mm or eqivalent Mates with female housing JST XHP-2 or equivalent Pin No Signal 1 +12VDC FAN+ 2 +12VDC FAN- DERATING CURVE 120 Output Power (%) 100 E & F Types with 15CFM Forced Air 80 U Type with Convection Cooling 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 05/09/2014 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 8 Rev. E PSM500 Series 500 Watts with Forced Air Active PFC, Single Outputs Medical AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/09/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 8 of 8