June 2006 High Efficiency, Low Input Voltage, Synchronous Buck Controller Drives up to 15A Load Current

DESIGN IDEAS L
High Efficiency, Low Input Voltage,
Synchronous Buck Controller Drives
by Joseph Duncan
up to 15A Load Current
Introduction
IPRG
The LTC3822 is a synchronous stepdown DC/DC converter that drives
external N-channel power MOSFETs
to maximize average current drive for
the lowest cost. Its No RSENSE constant
frequency architecture minimizes the
number of external components, and
a programmable frequency of up to
750kHz allows the use of small surface-mount inductors and capacitors.
This DC/DC controller is optimized
for 3.3VIN and Lithium-Ion applications allowing VOUT as low as 0.6V
while maintaining 1% precision. The
all N-channel MOSFET drive simplifies component selection as well as
drastically increasing the current
capabilities of a typical circuit. Even
with 3.3V gate drive, the LTC3822 is
capable of controlling more than 15A
load current while maintaining high
efficiency.
RUN
ITH
LTC3822
SW
GND
59k
GND
VOUT
1.8V
500mV/DIV
VIN = 4.2V
RLOAD = 1Ω
Figure 2. Sample footprint for
application circuit in Figure 1
ramps the output voltage from 0V to its
final value in 800µs (Figure 3). This is
done without the need for an external
capacitor. The LTC3822 incorporates
No RSENSE technology to sense the
inductor current from the drain to
source voltage (VDS) of the top-side
CMDSH-3
Si4866
0.22µH
0.22µF
47µF
2x
VIN
2.75V TO 4.5V
VOUT
1.8V
100µF 15A
2x
CMDSH-3
BG
118k
Figure 4. High current application delivering 1.8V at 15A.
Linear Technology Magazine • June 2006
BG
118k
VFB
59k
VOUT
1.8V
100µF 8A
Figure 1. Typical application delivering 1.8V at 8A.
Si4866
680pF
0.47µH
VFB
BOOST
5.1k
0.22µF
680pF
TG
FREQ
SW
BOOST
5.1k
Figure 1 shows a 1.8V, 8A application that operates over input voltages
between 2.75V and 4.5V, perfect for
3.3V or Li-Ion inputs. This application
occupies much less space than would
be expected for its current capabilities,
as shown in Figure 2.
During startup, the inter nal soft-start circuitry smoothly
VIN
LTC3822
VIN
2.75V TO 4.5V
FDS6898A
TG
FREQ
ITH
CMDSH-3
47µF
RUN
Compact, 1.8V,
8A Application
IPRG
VIN
200µs/DIV
Figure 3. Internal soft-start ramps the output
voltage smoothly without requiring an external
capacitor.
power MOSFET. The maximum load
current that the controller is capable
of driving is determined by the RDS(ON)
of this MOSFET. Since the LTC3822
incorporates all N-channel MOSFET
drive, lower RDS(ON) (and cheaper)
devices are available for the top-side
MOSFET, when compared to traditional complementary MOSFET drive.
Increasing the Current to 20A
Figures 4 and 5 show two ways to
raise the current capability of the
regulator by lowering the RDS(ON) of
the MOSFETs. In Figure 4, MOSFETs
with a much lower RDS(ON) than those
of Figure 1 are used. Because they
are in individual SO-8 packages, their
thermal capabilities are also higher.
This application is designed for a 15A
continuous current load. Figure 5 in41
L DESIGN IDEAS
5V SECONDARY
SUPPLY
CMDSH-3
IPRG
VIN
47µF
RUN
ITH
LTC3822
SW
0.22µF
0.47µH
IL
2A/DIV
VOUT
1.8V
100µF 10A
BOOST
5.1k
VOUT
100mV/DIV
FDS6898A
TG
FREQ
VIN
2.75V TO 4.5V
ILOAD
2A/DIV
680pF
GND
BG
VFB
59k
VIN = 3.3V
VOUT = 1.8V
ILOAD = 1A TO 3A
118k
40µs/DIV
Figure 6. Transient performance
of the converter in Figure 1
Figure 5. High efficiency application deriving gate drive voltage from a secondary 5V supply.
stead utilizes a secondary 5V supply
to provide a higher gate drive voltage
to the MOSFETs. Higher gate drive
voltages lower RDS(ON) while simultaneously allowing the use of cheaper
logic-level MOSFETs. The maximum
load current can also be tailored using the current limit programming
pin, IPRG. This three-state pin sets
the peak current sense voltage across
the top-side MOSFET. Combining all
three high current approaches (utilizing low RDS(ON) MOSFETs, powering
the gate drive from a secondary 5V
supply, and setting current limit to its
highest value) enables applications in
excess of 20A.
The LTC3822 incorporates OPTILOOP® compensation to enable the
user to choose optimal component
values to compensate the loop over
a wide range of operating conditions
with the minimum number of output
capacitors. Figure 6 shows the tran-
Conclusion
LT6557, continued from page 35
matically tracks downward with the
supply if below 4V. The selection of
input bias point may depend on the
application, but the values shown for
the programming resistors in Figures
1 and 2 are representative of most
designs.
grammable biasing, these devices
offer minimal parts-count AC-coupled
amplifier solutions for very high-resolution applications. The LT6557, with
its gain of two, is designed for RGB
output ports such as in video routers and KVM switch products. The
LT6558, with unity gain, is designed
as an RGB input port buffer and/or
ADC driver, such as in computer or
home-theater display products. L
The LT6557 and LT6558 are designed
specifically with single-supply ACcoupled operation in mind. Each
input includes an internal currentcontrolled bias voltage source like that
shown in Figure 3. A single external
resistor RBCV programs the input bias
voltages as shown in Figure 4 for the
LT6557. The LT6558 RBCV function is
similar to Figure 4, but is optimized
for producing higher biasing levels to
account for the lower gain and auto-
Conclusion
The LT6557 and LT6558 triple video
amplifiers are optimized specifically
for operation on low voltage single
supplies. With preset gain and pro-
V+
VBCV = 48mV (TYPICAL)
VSUPPLY = 3.3V
VS = 5V
1.5
1.0
0.5
9.1k
2ns/DIV
Figure 3. Fast pulse response of
LT6558 on 3.3V single supply
42
VBCV
RSET
2.5k
IN
V
• 9.1k
VBIAS(IN) = BCV
RSET
2.5
2.0
I=
OUTPUT
100mV/DIV
The LTC3822 delivers currents as high
as 20A for single-output applications
using a minimum number of components in a tiny complete solution
footprint. L
INPUT VOLTAGE (V)
Automatic Biasing Feature
OPTI-LOOP Compensation
sient response for the circuit in Figure
1 with a load step of 1A to 3A. The
output overshoots by approximately
100mV on a 1.8V output and then
settles in about 50µs.
Figure 4. Simplified schematic of LT6557
input biasing circuit (LT6558 similar)
0
200
300
400
500
RBCV (Ω)
600
700
Figure 5. Relationship of LT6557 input bias
voltage to programming resistor RBCV
Linear Technology Magazine • June 2006