Fuji IGBT modules for MV , SVG inverter Device Application Technology Dept. Semiconductor Sales Div. Global Sales Group Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 1 Table of contents Topology in MV , SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 2 Topology in MV , SVG inverter Topology (example) Unit serial multilevel (Robicon type) Feature 3.3 kV 1,800 kW 3.3 kV 50 or 60 Hz Direct 3 level Inverter Current type Inverter Aug. 2013 ~ ~ + M + ~ ~ ~ M ・Topology is simple, easy maintenance, any output voltage can be obtained by unit cell serials ・Input-Transformer is necessary (high cost) ・Transformer less ・Topology is complicated ・Reverse-blocking diode is necessary (Large loss) MT5F27334 Applicable device Applicable rate 1700V/100A~ 1200A Standard Module 60% Around the world (China etc.) 3.3kV/800~ 1500A 4.5kV/400A~ 1500A HPM 30% Europe and America 6.5kV/400A~ 1500A Press Pack(GCT) 10% Europe and America © Fuji Electric Co., Ltd. All rights reserved. 3 Topology in MV , SVG inverter Field Electric Petroleum Steel Cement Paper Mining Transport Aug. 2013 Application Topology Function Unit serial multi-level Direct 3 level Current type Dust collecting fan ○ ○ ○ Boiler ○ ○ ○ Circulation pump ○ ○ ○ Oil transfer pump ○ ○ ○ Ventilation fan ○ ○ ○ Compressor - ○ ○ Rolling ○ ○ ○ Ventilation fan ○ ○ ○ Pump ○ ○ ○ Cooler dust collector ○ ○ ○ Material mill ○ ○ ○ Fan ○ ○ ○ Pulp mill - ○ ○ Exhaust fan ○ ○ ○ Ventilation fan ○ ○ ○ Conveyor - ○ ○ Regeneration Crane - ○ ○ Regeneration MT5F27334 Regeneration Regeneration © Fuji Electric Co., Ltd. All rights reserved. 4 Topology - Unit serial multi-level circuit (6.6kV output) Transformer U1 U2 V1 V2 1 cell output : 6600/√3/8=497V (phase voltage) W1 W2 U3 V3 6.6kV U4 V4 U5 U6 V5 V6 W3 6600V(line voltage) W4 Inverter cell W5 W6 U7 V7 U8 V8 W7 W8 Local Controller M Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 5 Table of contents Topology in MV , SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 6 Fuji IGBT module for MV , SVG inverter AC output voltage 3.3 kV 6.6 kV 10 kV Aug. 2013 Inverter capacity (kVA) Serial VCES Ic rating IGBT P/N 350 4 1700V 100A 2MBI100VA-170-50 500 4 1700V 150A 2MBI150VH-170-50 700 4 1700V 200A 2MBI200VH-170-50 1050 4 1700V 300A 2MBI300VN-170-50 1350 4 1700V 400A 2MBI450VN-170-50 1600 4 1700V 300A x2 2MBI300VN-170-50 720 8 1700V 100A 2MBI100VA-170-50 1090 8 1700V 150A 2MBI150VH-170-50 1450 8 1700V 200A 2MBI200VH-170-50 2180 8 1700V 300A 2MBI300VN-170-50 2900 8 1700V 400A 2MBI450VN-170-50 3490 8 1700V 300A x2 2MBI300VN-170-50 1200 12 1700V 100A 2MBI100VA-170-50 1800 12 1700V 150A 2MBI150VH-170-50 2400 12 1700V 200A 2MBI200VH-170-50 3600 12 1700V 300A 2MBI300VN-170-50 4800 12 1700V 400A 2MBI450VN-170-50 5800 12 1700V 300A x2 2MBI300VN-170-50 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 7 Fuji IGBT module for MV , SVG inverter - Standard 2in1 Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax = 175℃ repetitive guarantee) Improved thermal cycling capability with new solder Long-term reliability ( CTI > 600, High Tc capability) M6 mounting hole for all PKG (except 45mm PKG;M5) IGBT P/N Current Voltage Package Equivalent circuit Base plate Isolation Copper (Cu) Al3O2 Viso=4.0kV/60s Copper (Cu) Al3O2 Viso=4.0kV/60s M263:94 x 34 x 30mm Standard 2in1 2MBI75VA-170-50 75A 1700V 2MBI100VA-170-50 100A 1700V 2MBI150VH-170-50 150A 1700V 2MBI200VH-170-50 200A 1700V 2MBI300VH-170-50 300A 1700V Aug. 2013 M276:108 x 62 x 30.5mm MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 8 Fuji IGBT module for MV , SVG inverter - Dual XT Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax = 175℃ repetitive guarantee) Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) Dual XT M6 mounting hole for all PKG (except 45mm PKG;M5) IGBT P/N Current Voltage 2MBI300VN-170-50 300A 1700V 2MBI450VN-170-50 450A 1700V 2MBI550VN-170-50 550A 1700V Package Equivalent circuit Base plate Isolation Copper (Cu) Al3O2 Viso=4.0kV/60s Copper (Cu) Al3O2 Viso=4.0kV/60s M254:150 x 62 x 17mm M260:150 x 62 x 17mm 2MBI550VJ-170-50 Aug. 2013 550A 1700V MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 9 Fuji IGBT module for MV , SVG inverter - PrimePACKTM Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175℃ repetitive guarantee) Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation Copper (Cu) Al3O2 Viso=4.0kV/60s Copper (Cu) Al3O2 Viso=4.0kV/60s PrimePACKTM M271:172 x 89 x 38mm 2MBI650VXA-170E-50 650A 1700V 2MBI1000VXB-170E-50 1000A 1700V 2MBI1400VXB-170E-50 1400A 1700V 2MBI1400VXB-170P-50 1400A 1700V M272:250 x 89 x 38mm 10 Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany. Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 10 Fuji IGBT module for MV , SVG inverter - HPM (2in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175℃), AlSiC base plate Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) 2in1 IGBT part No. Current Voltage 2MBI600VG-170E 600A 1700V 2MBI800VG-170E 800A 1700V 2MBI1200VG-170E 1200A 1700V 2MBI600VT-170E 600A 1700V 2MBI800VT-170E 800A 1700V 2MBI1200VT-170E 1200A 1700V Package Equivalent circuit Base plate Isolation Copper (Cu) Si3N4 Viso=4.0kV/60s AlSiC AlN Viso=4.0kV/60s M256:130 x 140 x 38mm M278130 x 140 x 38mm 11 Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 11 Fuji IGBT module for MV , SVG inverter - HPM (1in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175℃), SiN-DCB Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) 1in1 1700V-3600A max rating IGBT part No. Current Voltage 1MBI1200VC-170E 1200A 1700V 1MBI1600VC-170E 1600A 1700V 1MBI2400VC-170E 2400A 1700V Package Equivalent circuit Base plate Isolation Copper (Cu) Si3N4 Viso=4.0kV/60s Copper (Cu) Si3N4 Viso=4.0kV/60s M151:130 x 140 x 38mm M152:190 x 140 x 38mm 1MBI2400VD-170E 1MBI3600VD-170E Aug. 2013 2400A 3600A 1700V 1700V MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 12 12 Fuji IGBT module for MV , SVG inverter - HPM (1in1) Feature Low power dissipation with V-silicon chipset Extra thermal design (Tjmax=175℃), AlSiC base plate Low inductance and good current balance package Long-term reliability ( CTI > 600, High Tc capability) 1in1 1700V-3600A max rating IGBT part No. Current Voltage 1MBI1200VR-170E 1200A 1700V 1MBI1600VR-170E 1600A 1700V 1MBI2400VR-170E 2400A 1700V Package Equivalent circuit Base plate Isolation AlSiC AlN Viso=4.0kV/60s AlSiC AlN Viso=4.0kV/60s M155:130 x 140 x 38mm M156:190 x 140 x 38mm 1MBI2400VS-170E 1MBI3600VS-170E Aug. 2013 2400A 3600A 1700V 1700V MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 13 13 Fuji IGBT module for MV , SVG inverter - 3.3kV module Feature Trench gate structure for reducing Vce(sat) FS (field-stop) structure for fast switching and low Vce(sat) High ruggedness even at Tj = 150℃ operation High tracking (CTI > 600) special resin for high Viso guarantee High thermal cycling life time with AlSiC base plate IGBT part No. Current Voltage Package Equivalent circuit Base plate Isolation AlSiC AlN Viso=6.0kV/60s AlSiC AlN Viso=6.0kV/60s M155:130 x 140 x 38mm 1MBI800UG-330 1000A 3300V 3300V 1in1 1MBI1000UG-330 800A M156:190 x 140 x 38mm 1MBI1200UE-330 1MBI1500UE-330 Aug. 2013 1200A 1500A 3300V 3300V MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 14 Table of contents Topology in MV , SVG inverter Fuji IGBT modules for MV, SVG inverter Fuji solution in Gate Driver Unit (GDU) and Stack structure Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 15 Fuji solution in GDU http://igbt-driver.com/ http://www.idc-com.co.jp/ Aug. 2013 Ic rating IGBT P/N (example) Driver type (example) 100A 2MBI100VA-170-50 2SP0115T2Ax 150A 2MBI150VH-170-50 2SP0115T2Ax 200A 2MBI200VH-170-50 2SP0115T2Ax 300A 2MBI300VN-170-50 2SP0115T2Ax 450A 2MBI450VN-170-50 2SP0115T2Ax 550A 2MBI550VN-170-50 2SP0115T2Ax Ic rating IGBT P/N (example) Driver type (example) 75A 2MBI75VA-170-50 VLA546** 100A 2MBI100VA-170-50 VLA546** 150A 2MBI150VH-170-50 VLA546** 200A 2MBI200VH-170-50 VLA546** 300A 2MBI300VN-170-50 VLA546** 450A 2MBI450VN-170-50 VLA500K MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 16 PrimePACKTM 2 parallel Snubber C : 2~3 uF Side view Output Terminal Snubber Cap. Snubber Cap. Bus Bar Main Cap. Gate Drive Unit PrimePACK TM can easily construct inverter circuit . This figure shows the example. Cooling fin Top view Laminate bus bar to realize low leakage inductance. Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany. Aug. 2013 MT5F27334 © Fuji Electric Co., Ltd. All rights reserved. 17 Snubber capacitors L * Io2 CS VCEP Ed 2 VCEP L: Main circuit wiring parasitic inductance Io: Collector current at IGBT turn-off VCEP: Snubber capacitor peak voltage Ed: DC supply voltage Module rating Vces Ic 100A 300A 1200V/1700V 450A 1000A 1400A Aug. 2013 DC line inductance snubber capacitance 0.2 μH 0.1μH 0.08 μH 0.07μH 0.06μH MT5F27334 0.47μF 3.3μF 4.7μF 6.8μF 12μF © Fuji Electric Co., Ltd. All rights reserved. 18